Gangue and lump coal sorting machine

By using conveyor belts, detectors, cylinder push blocks and rotary columns in the coal gangue sorter, combined with the push rollers and gear meshing mechanism, the problem of coal gangue stuck is solved, and the sorting efficiency and sorting accuracy are improved. Achieve efficient gangue sorting.

CN222197895UInactive Publication Date: 2024-12-20HENAN SUNHO COAL & POWER CO LTD
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Patent Information

Application Number
CN202420918672.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the separation process of existing coal gangue automatic sorting machines, coal gangue is prone to get stuck between partitions, resulting in low sorting efficiency and ineffective avoiding the problem of gangue jamming.

Method used

A gangue and coal sorting machine was designed, using conveyor belts, detectors, cylinder push blocks and rotary columns and other components. By pushing rollers and gear meshing mechanisms, the coal gangue is pushed into the screening hole, and the rotary rollers are used to push the card out. The coal gangue in the screening hole is avoided and the dust is cleaned using a vacuum cleaner.

Benefits of technology

It effectively avoids gangue blockage, improves sorting efficiency, ensures the smoothness of the screening holes and sorting accuracy, and improves the automatic sorting ability of the sorting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gangue and lump coal sorting machine which comprises a base, a first conveying belt is arranged at the upper end of the base, a detector is arranged at the upper end of the base and located above the first conveying belt, and a first air cylinder pushing block and a first collecting frame are symmetrically arranged in the middle of the first conveying belt front and back. A protective cover is mounted at the upper end of the base; a hollow plate is mounted at the top in the protective cover; a plurality of dust collection heads are mounted at the lower end of the hollow plate; and a dust collection mechanism is mounted at the upper end of the protective cover and communicates with the hollow plate. The motor drives the pushing roller to rotate anticlockwise, the pushing roller pushes coal gangue to move anticlockwise on the fixing plate so that the coal gangue can fall into the screening holes of the corresponding size, meanwhile, the gear and the annular rack are meshed to enable the pushing roller to rotate, and when the coal gangue is clamped at the upper ends of the screening holes, the rotating pushing roller can push the coal gangue out of the screening holes, so that the screening efficiency is improved. And the screening holes can be effectively prevented from being blocked by coal gangue.
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Description

Technical Field

[0001] The utility model relates to the field of coal gangue screening, in particular to a gangue and lump coal separator. Background Art

[0002] In the process of coal mining, a large amount of coal gangue is often produced. These coal gangue raw materials are usually sorted manually to separate the coal blocks and gangue therein, but the efficiency of manual sorting is too low. A Chinese patent discloses a coal gangue automatic sorting machine (authorization announcement number CN 113019970 A), which is conducive to separating the coal gangue raw materials according to volume size by setting an automatic separation mechanism. By setting an automatic sorting mechanism, it is conducive to automatically sorting coal blocks and gangue, sorting out coal blocks and collecting them by coal block collection boxes, and sorting out gangue and collecting them by gangue collection boxes. However, the first cylinder drives each partition to move synchronously, and the coal gangue stuck between the two partitions is difficult to be thrown out, and it is not possible to effectively avoid the coal gangue being stuck between the partitions. Therefore, those skilled in the art provide a gangue and lump coal sorting machine to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a gangue and lump coal sorting machine, comprising a base, a conveyor belt 1 is arranged on the upper end of the base, a detector is arranged on the upper end of the base, and the detector is located above the conveyor belt 1, a cylinder push block 1 and a collection frame 1 are symmetrically arranged in the middle of the conveyor belt 1, a collection frame 2 and a cylinder push block 2 are symmetrically arranged in the right part of the conveyor belt 1, a collection frame 3 is arranged on the right end of the base, a protective cover is installed on the upper end of the base, a hollow plate is installed on the top of the protective cover, a plurality of dust suction heads are installed on the lower end of the hollow plate, a dust suction mechanism is installed on the upper end of the protective cover, and the dust suction mechanism is connected to the hollow plate;

[0004] A cylinder is arranged on the left side of the protective cover, a discharge pipe is installed at the lower end of the cylinder, a feed port is arranged on the left side of the upper end of the cylinder, a feed hopper is installed at the position of the upper end of the cylinder corresponding to the feed port, a conveyor belt 2 is arranged above the feed hopper, a fixed plate is installed inside the cylinder, a plurality of screening holes are arranged inside the fixed plate, the upper end of the fixed plate is rotatably connected to a rotating column, a motor is installed on the upper end of the rotating column, and the motor is installed on the upper end of the cylinder, the side of the rotating column is rotatably connected to a plurality of pushing rollers, gears are installed on the side of the pushing rollers, two annular racks are installed on the inner wall of the cylinder, and the annular racks are meshed with the gears, and the annular racks are located on the upper side of the gears.

[0005] Preferably, matching holes are provided at the front and rear ends of the protective cover corresponding to the positions of the cylinder push block 1, the collection frame 1, the collection frame 2 and the cylinder push block 2.

[0006] Preferably, a discharge hole is provided at the right end of the protective cover.

[0007] Preferably, the lower end surface of the cylinder is a conical surface.

[0008] Preferably, the diameters of the plurality of sieve holes are different, and the plurality of sieve holes are arranged from small to large in size in a counterclockwise direction.

[0009] Technical effects and advantages of the utility model:

[0010] The utility model discloses that when the gangue falls to the upper end of the fixed plate, the motor drives a plurality of push rollers to rotate counterclockwise, and the push rollers push the gangue to move counterclockwise on the fixed plate, so that the gangue falls into the screening holes of corresponding sizes. At the same time, the gear and the annular rack are meshed to rotate the push rollers. When the gangue is stuck at the upper end of the screening hole, the rotating push rollers can push the gangue out of the screening hole, so that the screening hole can be effectively prevented from being blocked by the gangue. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of this application;

[0012] Figure 2 It is a structural schematic diagram of the base of this application;

[0013] Figure 3 It is a schematic diagram of the structure of the protective cover of the present application;

[0014] Figure 4 It is a schematic diagram of the structure of the cylinder of the present application;

[0015] In the figure: 1. base; 2. conveyor belt 1; 3. detector; 4. cylinder push block 1; 5. collection frame 1; 6. cylinder push block 2; 7. collection frame 2; 8. collection frame 3; 9. protective cover; 10. matching hole; 11. discharge hole; 12. hollow plate; 13. dust suction head; 14. dust suction mechanism; 15. cylinder; 16. discharge pipe; 17. feed hopper; 18. conveyor belt 2; 19. fixed plate; 20. screening hole; 21. rotating column; 22. motor; 23. push roller; 24. gear; 25. ring rack. DETAILED DESCRIPTION

[0016] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

[0017] See also Figures 1 to 4In the present embodiment, a gangue and lump coal separator is provided, comprising a base 1, a conveyor belt 2 is arranged on the upper end of the base 1, a detector 3 is arranged on the upper end of the base 1, and the detector 3 is located above the conveyor belt 2, a cylinder push block 4 and a collecting frame 5 are symmetrically arranged in the middle of the conveyor belt 2, a collecting frame 2 7 and a cylinder push block 2 6 are symmetrically arranged in the right part of the conveyor belt 2, a collecting frame 3 8 is arranged on the right end of the base 1, a protective cover 9 is installed on the upper end of the base 1, matching holes 10 are provided at the front and rear ends of the protective cover 9 corresponding to the positions of the cylinder push block 4, the collecting frame 5, the collecting frame 2 7 and the cylinder push block 2 6, a discharge hole 11 is provided on the right end of the protective cover 9, a hollow plate 12 is installed on the top of the protective cover 9, a plurality of dust suction heads 13 are installed on the lower end of the hollow plate 12, a dust suction mechanism 14 is installed on the upper end of the protective cover 9, and the dust suction mechanism 14 is connected to the hollow plate 12, and a A cylinder 15 is arranged, and the lower end surface of the cylinder 15 is a conical surface, a discharge pipe 16 is installed at the lower end of the cylinder 15, a feed port is opened at the left part of the upper end of the cylinder 15, a feed hopper 17 is installed at the position of the upper end of the cylinder 15 corresponding to the feed port, a conveyor belt 18 is arranged above the feed hopper 17, a fixed plate 19 is installed inside the cylinder 15, a plurality of sieving holes 20 are opened inside the fixed plate 19, and the diameters of the plurality of sieving holes 20 are different, and the plurality of sieving holes 20 are arranged from small to large in a counterclockwise direction, the upper end of the fixed plate 19 is rotatably connected to a rotating column 21, a motor 22 is installed at the upper end of the rotating column 21, and the motor 22 is installed at the upper end of the cylinder 15, the side of the rotating column 21 is rotatably connected to a plurality of pushing rollers 23, a gear 24 is installed on the side of the pushing roller 23, two annular racks 25 are installed on the inner wall of the cylinder 15, and the annular rack 25 is meshed with the gear 24, and the annular rack 25 is located on the upper side of the gear 24.

[0018] The working principle of the utility model is as follows: the conveyor belt 18 conveys the gangue into the feed hopper 17, and the gangue falls to the upper end of the fixed plate 19. The motor 22 drives a plurality of push rollers 23 to rotate counterclockwise through the rotating column 21. The push rollers 23 push the gangue to move counterclockwise on the fixed plate 19, so that the gangue falls into the screening hole 20 of the corresponding size. At the same time, the gear 24 and the annular rack 25 are meshed to make the push roller 23 rotate. When the gangue is stuck at the upper end of the screening hole 20, the rotating push rollers 23 rotate. The roller 23 can push the gangue out of the screening hole 20, and the gangue falls onto the conveyor belt 2 through the screening hole 20 and the discharge pipe 16. The conveyor belt 2 transports the gangue, and the detector 3 identifies the gangue, so that the corresponding cylinder push block 1 4 and the cylinder push block 2 6 work, and push the corresponding gangue into the collecting frame 1 5 and the collecting frame 2 7. The unidentifiable gangue falls into the collecting frame 3 8, and the dust generated is sucked away by the dust suction mechanism 14 and the dust suction head 13 to protect the working environment.

[0019] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A gangue and lump coal separator, comprising a base (1), characterized in that: A conveyor belt (2) is arranged at the upper end of the base (1), a detector (3) is arranged at the upper end of the base (1), and the detector (3) is located above the conveyor belt (2), a cylinder push block (4) and a collection frame (5) are symmetrically arranged in the middle of the conveyor belt (2), a collection frame (7) and a cylinder push block (6) are symmetrically arranged in the right part of the conveyor belt (2), a collection frame (8) is arranged at the right end of the base (1), a protective cover (9) is installed at the upper end of the base (1), a hollow plate (12) is installed at the top of the protective cover (9), a plurality of dust suction heads (13) are installed at the lower end of the hollow plate (12), a dust suction mechanism (14) is installed at the upper end of the protective cover (9), and the dust suction mechanism (14) is connected to the hollow plate (12); A cylinder (15) is arranged in the left part of the protective cover (9), a discharge pipe (16) is installed at the lower end of the cylinder (15), a feed port is arranged at the left part of the upper end of the cylinder (15), a feed hopper (17) is arranged at the position of the upper end of the cylinder (15) corresponding to the feed port, a conveyor belt (18) is arranged above the feed hopper (17), a fixed plate (19) is arranged inside the cylinder (15), a plurality of sieve holes (20) are arranged inside the fixed plate (19), and a rotating plate (20) is arranged at the upper end of the fixed plate (19). The rotating column (21) is rotatably connected to the rotating column (21), the upper end of the rotating column (21) is equipped with a motor (22), and the motor (22) is installed on the upper end of the cylinder (15), the side of the rotating column (21) is rotatably connected to a plurality of pushing rollers (23), the side of the pushing roller (23) is equipped with a gear (24), and the inner wall of the cylinder (15) is equipped with two annular racks (25), and the annular racks (25) and the gears (24) are meshed, and the annular racks (25) are located on the upper side of the gears (24).

2. A gangue and lump coal separator according to claim 1, characterized in that: Matching holes (10) are provided at the front and rear ends of the protective cover (9) corresponding to the positions of the cylinder push block 1 (4), the collection frame 1 (5), the collection frame 2 (7) and the cylinder push block 2 (6).

3. The gangue and lump coal separator according to claim 1, characterized in that: The right end of the protective cover (9) is provided with a discharge hole (11).

4. The gangue and lump coal separator according to claim 1, characterized in that: The lower end surface of the cylinder (15) is a conical surface.

5. The gangue and lump coal separator according to claim 1, characterized in that: The diameters of the plurality of sieve holes (20) are different, and the plurality of sieve holes (20) are arranged in an increasing order of size in a counterclockwise direction.