Aluminum profile hydraulic finished product sawing machine

By automatically cleaning residual debris in the hydraulic finished saw machine of aluminum profiles, using cylinders and circulation pump systems, and cleaning the filter plate with a motor drive threaded rod and brush, the problem of difficult to automatically clean residual debris in the prior art is solved. Improves the safety and efficiency of the cutting process.

CN222199125UActive Publication Date: 2024-12-20DONGGUAN XINGJIN PRECISION HARDWARE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421025215.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The residual debris produced by existing hydraulic saw machines during the cutting of aluminum profiles is difficult to automatically clean up, which can easily cause safety hazards in manual operation and affect subsequent cutting work.

Method used

A hydraulic finished saw machine of aluminum profile is designed, using a cylinder drive mounting plate to adjust the position of the saw blade, combining the circulation pump and the cleaning liquid nozzle to automatically clean the residual debris, and cleaning the blocked filter plate through the motor drive threaded rod and brush to achieve Automatic cleaning.

Benefits of technology

It effectively avoids the impact of residual debris accumulation on subsequent cutting work, eliminates the safety hazards of manual cleaning, and improves the stability and efficiency of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum profile hydraulic finished product sawing machine and belongs to the technical field of aluminum profile machining, the aluminum profile hydraulic finished product sawing machine comprises a sawing machine body, a mounting frame is fixedly mounted on the upper surface of the sawing machine body, a pair of air cylinders are fixedly mounted at the upper end of the mounting frame, the telescopic ends of the two air cylinders are fixedly connected with the same mounting plate, and a saw blade is arranged on the lower surface of the mounting plate; cleaning liquid nozzles are fixedly installed on the portions, located on the two sides of the saw blade, of the lower surface of the installation plate, a circulating pump is fixedly installed on one side of the sawing machine, and cleaning liquid guide pipes are arranged between the circulating pump and the cleaning liquid nozzles. Cleaning liquid is sprayed out through a cleaning liquid spray head to flush residual materials and chippings, the cleaning liquid is collected and treated in a unified mode through a collecting tank, the residual materials and chippings generated in the cutting process are filtered through a filter plate, the filter plate is cleaned through a cleaning unit, and it is avoided that the residual materials and chippings are accumulated to affect the follow-up cutting work; manual cleaning is not needed, and potential safety hazards are eliminated.
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Description

Technical Field

[0001] The present application relates to the technical field of aluminum profile processing, and in particular to a hydraulic finished aluminum profile sawing machine. Background Art

[0002] Metal parts processing, such as aluminum plates, often requires the use of sawing devices to saw the aluminum during the processing of aluminum materials, so that the aluminum plates can be cut into corresponding shapes, and the cut aluminum plates can be finely processed by CNC machine tools to obtain parts that meet the use requirements. Hydraulic saws are a type of equipment that is widely used in industry. The cutting tools are driven by hydraulic system control, which improves the safety and stability of operation.

[0003] In the prior art, when a hydraulic saw machine is used to cut aluminum profiles, residual material and debris will be generated. If people try to clean them manually, they may get injured. If these residual material and debris are not handled, they will accumulate and easily affect subsequent cutting work. Therefore, improvements are now made to a hydraulic finished aluminum profile sawing machine. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present application provides a hydraulic finished aluminum profile sawing machine, which overcomes the shortcomings of the prior art and aims to solve the problem that residual material debris will be generated during the cutting process. If manual intervention is made to clean it, it is easy to get injured. If these residual material debris are not handled, they will accumulate and easily affect subsequent cutting work.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a hydraulic finished sawing machine for aluminum profiles, comprising a sawing machine, a mounting frame is fixedly mounted on the upper surface of the sawing machine, a pair of cylinders are fixedly mounted on the upper end of the mounting frame, the telescopic ends of the two cylinders are fixedly connected to the same mounting plate, a saw blade is arranged on the lower surface of the mounting plate, cleaning liquid nozzles are fixedly mounted on the lower surface of the mounting plate at both sides of the saw blade, a circulating pump is fixedly mounted on one side of the sawing machine, a cleaning liquid conduit is arranged between the circulating pump and the cleaning liquid nozzle, a placing plate is fixedly mounted on the interior of the sawing machine below the saw blade, a collecting tank is opened on the interior of the sawing machine directly below the placing plate, an input end of the circulating pump is communicated with the collecting tank, a filter plate is fixedly mounted on the upper end of the collecting tank, a threaded rod is rotatably connected to the interior of the sawing machine above the filter plate, and a cleaning unit is threadedly connected to the outer surface of the threaded rod.

[0006] By adopting the above technical solution, the cylinder is used to perform telescopic movement to drive the mounting plate to move downward to adjust the position of the saw blade, so that the saw blade cuts the aluminum profile on the placement plate. Residual debris will be generated in the cutting process. The arranged circulation pump extracts the cleaning liquid in the collection tank and then transports it to the cleaning liquid nozzle through the cleaning liquid pipeline. The cleaning liquid nozzle sprays the cleaning liquid to flush the residual debris, and the residual debris is flushed off the placement plate. The cleaning liquid is uniformly collected and processed through the collection tank for reuse. The filter plate filters the metal debris generated during the cutting process. When the filter plate is blocked by residual debris and affects the work, the cleaning unit can be used to clean the filter plate. The device can automatically clean the residual debris generated in the cutting process to avoid the accumulation of residual debris and the impact on subsequent cutting work. No manual cleaning is required, thereby eliminating safety hazards.

[0007] As a preferred technical solution of the present application, a sliding rod is slidably inserted inside the cleaning unit, the number of the sliding rods is two and they are symmetrically distributed about the threaded rod, both ends of the sliding rod are fixedly mounted on the inner wall of the sawing machine, a motor is fixedly mounted on one side of the sawing machine, and one end of the threaded rod is fixedly connected to the output end of the motor.

[0008] By adopting the above technical solution, the threaded rod is driven to rotate by the motor, so that the cleaning unit slides back and forth along the sliding rod to clean the clogged filter plate.

[0009] As a preferred technical solution of the present application, the cleaning unit includes a moving block, three moving grooves are opened inside the moving block, an adjusting spring is fixedly connected inside the moving groove, the other end of the adjusting spring is fixedly connected to the adjusting block, and a brush is arranged on the lower surface of the adjusting block.

[0010] By adopting the above technical solution, when the filter plate is blocked by residual debris, a cleaning unit is required to clean the filter plate. The position of the adjustment block is adjusted by the elastic force of the adjustment spring, thereby adjusting the position of the brush so that the brush fits the surface of the filter plate to clean the uneven surface of the filter plate.

[0011] As a preferred technical solution of the present application, a protective cover is fixedly installed inside the sawing machine above the threaded rod.

[0012] By adopting the above technical solution, a protective cover is provided to prevent residual material debris from falling onto the outer surfaces of the threaded rod and the sliding rod, thereby preventing residual material debris from adhering to the outer surfaces of the threaded rod and the sliding rod and affecting the movement of the cleaning unit.

[0013] As a preferred technical solution of the present application, guide slopes are arranged on both sides of the filter plate, and the guide slopes are arranged at an incline.

[0014] By adopting the above technical solution, the cleaning liquid and residual debris are smoothly collected into the collection tank by utilizing the inclined diversion slope.

[0015] As a preferred technical solution of the present application, feeding mechanisms are symmetrically arranged at both ends of the sawing machine.

[0016] By adopting the above technical solution, the metal material is transported to the interior of the sawing machine through the feeding mechanism for cutting, and the metal material after cutting is transported away through the feeding mechanism.

[0017] Beneficial effects of this application:

[0018] The utility model discloses a kind of utility model, the utility model discloses a kind of utility model, the utility model discloses a kind of utility model, the utility model discloses a kind of utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model, the utility model discloses a utility model

[0019] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope thereby. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of this application;

[0021] Figure 2 A schematic top view of the present application;

[0022] Figure 3 This is a schematic diagram of the internal structure of this application;

[0023] Figure 4 This is a schematic diagram of the structure of the cleaning unit of the present application.

[0024] In the figure: 1. Sawing machine; 2. Mounting frame; 3. Cylinder; 4. Mounting plate; 5. Saw blade; 6. Placement plate; 7. Filter plate; 8. Collecting tank; 9. Cleaning unit; 91. Moving block; 92. Moving tank; 93. Adjusting spring; 94. Adjusting block; 95. Brush; 10. Threaded rod; 11. Protective cover; 12. Sliding rod; 13. Cleaning liquid nozzle; 14. Motor; 15. Guide slope; 16. Feeding mechanism; 17. Circulation pump; 18. Cleaning liquid conduit. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0026] Reference Figure 1-4 A finished hydraulic sawing machine for aluminum profiles comprises a sawing machine 1, a mounting frame 2 is fixedly mounted on the upper surface of the sawing machine 1, a pair of cylinders 3 are fixedly mounted on the upper end of the mounting frame 2, the telescopic ends of the two cylinders 3 are fixedly connected to the same mounting plate 4, a saw blade 5 is arranged on the lower surface of the mounting plate 4, cleaning liquid nozzles 13 are fixedly mounted on the lower surface of the mounting plate 4 on both sides of the saw blade 5, a circulating pump 17 is fixedly mounted on one side of the sawing machine 1, a cleaning liquid conduit 18 is arranged between the circulating pump 17 and the cleaning liquid nozzle 13, a placing plate 6 is fixedly mounted below the saw blade 5 inside the sawing machine 1, a collecting tank 8 is provided inside the sawing machine 1 just below the placing plate 6, the input end of the circulating pump 17 is connected to the collecting tank 8, a filter plate 7 is fixedly mounted on the upper end of the collecting tank 8, and the filter plate 7 is fixedly mounted inside the sawing machine 1 A threaded rod 10 is rotatably connected at the top, and a cleaning unit 9 is threadedly connected to the outer surface of the threaded rod 10. When in use, the mounting plate 4 is driven by the cylinder 3 to move downward to adjust the position of the saw blade 5, so that the saw blade 5 cuts the aluminum profile on the placement plate 6. Residual debris will be generated in the cutting process. The circulation pump 17 extracts the cleaning liquid in the collection tank 8 and then transports it to the cleaning liquid nozzle 13 through the cleaning liquid pipeline 18. The cleaning liquid nozzle 13 is used to spray cleaning liquid to flush the residual debris, and the residual debris is flushed off the placement plate 6. The cleaning liquid is uniformly collected and processed through the collection tank 8 for reuse. The filter plate 7 filters the metal debris generated during the cutting process. When the filter plate 7 is blocked by residual debris and affects the work, the cleaning unit 9 can be used to clean the filter plate 7.

[0027] In this embodiment, if Figure 1-4As shown, a sliding rod 12 is slidably inserted inside the cleaning unit 9. There are two sliding rods 12 and they are symmetrically distributed about the threaded rod 10. Both ends of the sliding rod 12 are fixedly mounted on the inner wall of the sawing machine 1. A motor 14 is fixedly mounted on one side of the sawing machine 1. One end of the threaded rod 10 is fixedly connected to the output end of the motor 14. When in use, the threaded rod 10 is driven to rotate by the motor 14, so that the cleaning unit 9 slides back and forth along the sliding rod 12 to clean the clogged filter plate 7.

[0028] In this embodiment, if Figure 1-4 As shown, the cleaning unit 9 includes a moving block 91, three moving grooves 92 are opened inside the moving block 91, an adjusting spring 93 is fixedly connected inside the moving groove 92, the other end of the adjusting spring 93 is fixedly connected to an adjusting block 94, and a brush 95 is arranged on the lower surface of the adjusting block 94. When in use, when the filter plate 7 is blocked by residual material and debris, the cleaning unit 9 is required to clean the filter plate 7, and the position of the adjusting block 94 is adjusted by the elastic force of the adjusting spring 93, so as to adjust the position of the brush 95 so that the brush 95 fits the surface of the filter plate 7, and cleans the uneven surface of the filter plate 7.

[0029] In this embodiment, if Figure 1-3 As shown, a protective cover 11 is fixedly installed above the threaded rod 10 inside the sawing machine 1. When in use, the protective cover 11 prevents residual material debris from falling onto the outer surfaces of the threaded rod 10 and the sliding rod 12, and prevents residual material debris from sticking to the outer surfaces of the threaded rod 10 and the sliding rod 12 and affecting the movement of the cleaning unit 9.

[0030] In this embodiment, if Figure 1-3 As shown, guide slopes 15 are arranged on both sides of the filter plate 7. The guide slopes 15 are arranged obliquely. When in use, the cleaning liquid and residual debris are smoothly collected into the collection tank 8 by utilizing the inclined guide slopes 15.

[0031] In this embodiment, if Figure 1-2 As shown, feeding mechanisms 16 are symmetrically arranged at both ends of the sawing machine 1. When in use, the metal material is transported to the interior of the sawing machine 1 for cutting through the feeding mechanism 16. After cutting, the metal material is transported away through the feeding mechanism 16.

[0032] Working principle: When using a hydraulic finished aluminum profile sawing machine of the present application, the staff transports the metal material to the inside of the sawing machine 1 for cutting through the feeding mechanism 16, and drives the mounting plate 4 to move downward to adjust the position of the saw blade 5 through the telescopic movement of the cylinder 3, so that the saw blade 5 cuts the aluminum profile on the placement plate 6. Residual material debris will be generated during the cutting process, and the circulation pump 17 extracts the cleaning liquid in the collection tank 8 and then transports it to the cleaning liquid nozzle 13 through the cleaning liquid pipeline 18. The cleaning liquid nozzle 13 sprays the cleaning liquid to wash the residual material debris, and the residual material debris is removed. The chips are washed off the placement plate 6, and the cleaning liquid is uniformly collected and processed by the collection tank 8 for reuse. The filter plate 7 filters the residual chips generated during the cutting process. When the filter plate 7 is blocked by the residual chips and affects the work, the motor 14 drives the threaded rod 10 to rotate, so that the cleaning unit 9 slides back and forth along the slide rod 12 to clean the blocked filter plate 7. The position of the adjustment block 94 is adjusted by the elastic force of the adjustment spring 93, thereby adjusting the position of the brush 95 so that the brush 95 fits the surface of the filter plate 7 to clean the uneven surface of the filter plate 7.

[0033] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A hydraulic finished aluminum profile sawing machine, comprising a sawing machine (1), characterized in that: A mounting frame (2) is fixedly mounted on the upper surface of the sawing machine (1), a pair of cylinders (3) are fixedly mounted on the upper end of the mounting frame (2), the telescopic ends of the two cylinders (3) are fixedly connected to the same mounting plate (4), a saw blade (5) is arranged on the lower surface of the mounting plate (4), cleaning liquid spray heads (13) are fixedly mounted on the lower surface of the mounting plate (4) on both sides of the saw blade (5), a circulating pump (17) is fixedly mounted on one side of the sawing machine (1), and a cleaning liquid spray head (13) is arranged between the circulating pump (17) and the cleaning liquid spray head (13). A liquid treatment conduit (18) is provided, wherein a placement plate (6) is fixedly installed inside the sawing machine (1) and located below the saw blade (5); a collection tank (8) is provided inside the sawing machine (1) and located directly below the placement plate (6); an input end of the circulation pump (17) is connected to the collection tank (8); a filter plate (7) is fixedly installed at the upper end of the collection tank (8); a threaded rod (10) is rotatably connected to the filter plate (7) inside the sawing machine (1); and a cleaning unit (9) is threadedly connected to the outer surface of the threaded rod (10).

2. The hydraulic finished aluminum profile sawing machine according to claim 1, characterized in that: A sliding rod (12) is slidably inserted inside the cleaning unit (9), the number of the sliding rods (12) is two and they are symmetrically distributed with respect to the threaded rod (10), the two ends of the sliding rod (12) are fixedly mounted on the inner wall of the sawing machine (1), a motor (14) is fixedly mounted on one side of the sawing machine (1), and one end of the threaded rod (10) is fixedly connected to the output end of the motor (14).

3. The hydraulic finished aluminum profile sawing machine according to claim 1, characterized in that: The cleaning unit (9) comprises a moving block (91), three moving grooves (92) are provided inside the moving block (91), an adjusting spring (93) is fixedly connected inside the moving groove (92), the other end of the adjusting spring (93) is fixedly connected to an adjusting block (94), and a brush (95) is provided on the lower surface of the adjusting block (94).

4. The hydraulic finished aluminum profile sawing machine according to claim 1, characterized in that: A protective cover (11) is fixedly installed inside the sawing machine (1) above the threaded rod (10).

5. The hydraulic finished aluminum profile sawing machine according to claim 1, characterized in that: Guide slopes (15) are arranged on both sides of the filter plate (7), and the guide slopes (15) are arranged in an inclined manner.

6. The hydraulic finished aluminum profile sawing machine according to claim 1, characterized in that: Feeding mechanisms (16) are symmetrically arranged at both ends of the sawing machine (1).