Water cutting device for maintenance of steelmaking blast furnace
By designing a steelmaking blast furnace maintenance water cutting device with lifting platform, column, sliding track and rotating tool head assembly, the problem of existing water cutting machines being difficult to effectively cut in a narrow space is solved, and efficient and convenient cutting effect is achieved, reducing the Cost and maintenance cycle.
Patent Information
- Application Number
- CN202420985293.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the maintenance of steelmaking blast furnaces, existing water cutting machines are difficult to effectively organize construction due to the small space and complex machinery, resulting in low practicality, high labor intensity, high cost, and difficult to achieve efficient cutting of special parts.
A steelmaking blast furnace maintenance water cutting device is designed, including lifting platform, column, vertical sliding platform, cross rod, horizontal sliding platform and rotary cutting head assembly, which uses sliding tracks and rotary cutting head to cut in a narrow space, combined with Servo four-axis control to adapt to cutting needs in complex environments.
It realizes efficient cutting in a narrow space, reduces cost and maintenance cycle, improves cutting efficiency and practicality, and meets the convenient maintenance needs of steel furnaces.
Smart Images
Figure CN222200166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting machines, in particular to a water cutting device for repairing a steelmaking blast furnace. Background Art
[0002] Steelmaking furnace is a device used to produce steel, mainly used to melt metal materials and refine them. The steel production process mainly includes raw material preparation, smelting, pouring, forming and heat treatment. During the overhaul of the steelmaking furnace, it is necessary to replace the refractory material, replace the furnace cooling device, and repair the damaged furnace body.
[0003] Since the outer lining steel plate of the furnace is too thick and the inner lining material is special (generally a 50mm copper plate for the lifting platform), the use of hollow drills and flame cutting to cut the furnace body is labor-intensive, the processing cost is high, the later repair welding cost is even higher, and the maintenance cycle is long, so water jet cutting machines are more preferred. Water jet cutting machines are machines that use high-pressure water jets to cut. Water jet cutting machines are currently the most productive machines in the world. Water jet cutting machines are superior to other processing technologies. At the same time, water jet cutting machines do not produce harmful gases or liquids, and do not generate heat on the surface of the workpiece. It is truly a multifunctional, efficient, cold cutting process.
[0004] However, there are many pipelines on site, the lines are complicated, and the effective space is very small. The large machinery and mechanical arms of the existing water jet cutting machines cannot be fully utilized, and the construction cannot be effectively organized, so the practicality is low. Utility Model Content
[0005] The utility model provides a water cutting device for steelmaking blast furnace maintenance, aiming to solve the existing problems.
[0006] The utility model is achieved in this way. A water cutting device for overhauling a steelmaking blast furnace comprises: a lifting platform, a column is fixedly connected to the top of the lifting platform, the column is vertically arranged, a baffle is fixedly connected to one end of the column away from the lifting platform, a sliding track 1 is provided on the outer wall of the column, a vertical slide is provided on the periphery of the column, the vertical slide is slidably connected to the sliding track 1, a cross bar is fixedly connected to the outer wall of the vertical slide, the cross bar is horizontally arranged, a sliding track 2 is provided on the outer wall of the cross bar, a horizontal slide is slidably connected in the sliding track 2, a cutter head rotating mechanism is fixedly connected to the top of the horizontal slide, and a cutter head assembly is provided on the side wall of the horizontal slide.
[0007] Preferably, the vertical movement range of the lifting platform is 400-500 mm.
[0008] Preferably, the cutter head assembly includes a cutter head extension rod, a telescopic rod and a cutting sand pipe, one end of the telescopic rod is fixedly connected to the side wall of the horizontal slide, and the outer wall of the other end is slidably connected to the cutter head extension rod, the outer wall of the end of the cutter head extension rod away from the telescopic rod is fixedly connected to a fixed plate, the cutting sand pipe passes through the fixed plate and is rotatably connected to the fixed plate, the inlet end of the cutting sand pipe is fixedly connected to a water pipe, the middle part of the water pipe is rotatably connected to the cutter head rotating mechanism, and the end of the water pipe away from the cutting sand pipe is fixedly connected to a sand tank and a booster.
[0009] Preferably, a full accordion cover is provided on the periphery of the device.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The water jet cutting device for steelmaking blast furnace maintenance can effectively cut in a narrow space by sliding the vertical slide along the outer wall of the column in the vertical direction and the horizontal slide along the outer wall of the crossbar in the horizontal direction. For some special parts, the rotating cutter head cutting mode is adopted to facilitate effective and convenient maintenance activities of the steel furnace, which not only saves costs but also improves efficiency to meet customer needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;
[0014] The numbers in the attached drawings are: 1, lifting platform; 2, column; 3, vertical slide; 4, cross bar; 5, horizontal slide; 6, cutter head rotating mechanism; 7, cutter head extension rod; 8, telescopic rod; 9, cutting sand pipe. DETAILED DESCRIPTION
[0015] In order to more fully understand the technical content of the utility model, the technical solution of the utility model is further introduced and illustrated in conjunction with specific embodiments below, but it is not limited to this. The technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the utility model.
[0016] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0017] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] Example 1
[0019] refer to Figure 1The water jet cutting device for steelmaking blast furnace maintenance comprises: a lifting platform 1, a column 2, a vertical slide 3, a cross bar 4, a horizontal slide 5, a cutter head rotating mechanism 6 and a cutter head assembly. The vertical movement stroke of the lifting platform 1 is 400-500 mm. The lifting platform 1 is convenient for transportation and hoisting. The lifting platform 1 is controlled to be telescopic to adapt to cutting of various sizes. The top of the lifting platform 1 is fixedly connected with a column 2, the column 2 is vertically arranged, and a baffle is fixedly connected to the end of the column 2 away from the lifting platform 1. A sliding track 1 is provided on the outer wall of the column 2, and a vertical slide is arranged on the periphery of the column 2. 3, the vertical slide 3 is slidably connected with the sliding track 1, the outer wall of the vertical slide 3 is fixedly connected with a cross bar 4, the cross bar 4 is horizontally arranged, the outer wall of the cross bar 4 is provided with a sliding track 2, the sliding track 2 is slidably connected with a horizontal slide 5, the top of the horizontal slide 5 is fixedly connected with a cutter head rotating mechanism 6, the cutter head rotating mechanism 6 is used to control the rotation of the cutter head, and the side wall of the horizontal slide 5 is provided with a cutter head assembly, by the vertical slide 3 sliding along the outer wall of the column 2 in the vertical direction, and the horizontal slide 5 sliding along the outer wall of the cross bar 4 in the horizontal direction, effective cutting can be performed in a narrow space, The cutter head assembly includes a cutter head extension rod 7, a telescopic rod 8 and a cutting sand pipe 9. One end of the telescopic rod 8 is fixedly connected to the side wall of the horizontal slide 5, and the outer wall of the other end is slidably connected to the cutter head extension rod 7. The cutter head extension rod 7 slides along the outer wall of the telescopic rod 8 to adjust the length of the cutter head assembly, which meets the cutting requirements of various complex environments. The outer wall of the end of the cutter head extension rod 7 away from the telescopic rod 8 is fixedly connected to a fixed plate. The cutting sand pipe 9 penetrates the fixed plate and is rotatably connected to the fixed plate. The inlet end of the cutting sand pipe 9 is fixedly connected to a water pipe, and the middle part of the water pipe is rotatably connected to the cutter head rotating mechanism 6. The rotating mechanism 6 drives the water pipe to rotate and then drives the cutting sand pipe 9 to rotate. The end of the water pipe away from the cutting sand pipe 9 is fixedly connected with a sand tank and a supercharger. The sand tank is used to store and provide water flow to the cutter head. The supercharger is used to provide pressure for the water in the sand tank to flow to the water pipe. The water flows from the water pipe to the cutting sand pipe 9 and sprays out from the cutting sand pipe 9. The high-pressure water flow cuts the furnace body. For some special parts, the cutting mode of the rotating cutter head is used for cutting. The device is connected to the control cabinet as a whole. The control cabinet adopts servo four-axis control, which effectively solves various complex cutting movements. A full accordion cover is set on the periphery of the device to adapt to the harsh environment around the steel furnace and the splash of water and sand.
[0020] It should be noted that the electrical components appearing in this application document are all electrically connected to the external main controller and 220V AC power, and the main controller can be a conventional known device that controls a servo motor, contact sensor, processor, alarm module and drive module. The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the prior art. In addition, the machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, so no specific description will be made here.
[0021] The embodiments described above are only part of the embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any ordinary technician in the field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A water jet cutting device for steelmaking blast furnace maintenance, It is characterized in that The steelmaking blast furnace maintenance water cutting device comprises: a lifting platform (1), the top of the lifting platform (1) is fixedly connected to a column (2), the column (2) is arranged vertically, the end of the column (2) away from the lifting platform (1) is fixedly connected to a baffle, the outer wall of the column (2) is provided with a sliding track 1, the outer periphery of the column (2) is provided with a vertical slide (3), the vertical slide (3) is slidably connected to the sliding track 1, the outer wall of the vertical slide (3) is fixedly connected to a cross bar (4), the cross bar (4) is arranged horizontally, the outer wall of the cross bar (4) is provided with a sliding track 2, the sliding track 2 is slidably connected to a horizontal slide (5), the top of the horizontal slide (5) is fixedly connected to a cutter head rotating mechanism (6), and the side wall of the horizontal slide (5) is provided with a cutter head assembly.
2. The water jet cutting device for steelmaking blast furnace maintenance as claimed in claim 1, It is characterized in that The vertical movement range of the lifting platform (1) is 400-500 mm.
3. The water jet cutting device for steelmaking blast furnace maintenance as claimed in claim 1, It is characterized in that The cutter head assembly comprises a cutter head extension rod (7), a telescopic rod (8) and a cutting sand pipe (9); one end of the telescopic rod (8) is fixedly connected to the side wall of the horizontal slide (5); the outer wall of the other end is slidably connected to the cutter head extension rod (7); the outer wall of the end of the cutter head extension rod (7) away from the telescopic rod (8) is fixedly connected to a fixed plate; the cutting sand pipe (9) penetrates the fixed plate and is rotatably connected to the fixed plate; the inlet end of the cutting sand pipe (9) is fixedly connected to a water pipe; the middle part of the water pipe is rotatably connected to the cutter head rotating mechanism (6); the end of the water pipe away from the cutting sand pipe (9) is fixedly connected to a sand tank and a supercharger.
4. The water jet cutting device for steelmaking blast furnace maintenance as claimed in claim 1, It is characterized in that A full bellows cover is arranged on the periphery of the device.