Shelter door lock mounting and positioning tool

By designing an adjustable cabin door lock installation and positioning tooling, using telescopic mechanism and negative pressure adsorption connection, the commonality and accuracy of the existing tooling are solved, and a more efficient installation process and space utilization are achieved.

CN222200331UActive Publication Date: 2024-12-20ZHENGZHOU FOGUANG ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202323559787.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-20
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The existing cabin door lock installation and positioning tooling lacks versatility and is difficult to accurately position, and requires manual operation and can easily lead to deviations. The tooling takes up a large space and the aluminum strip is prone to deformation and cannot be used again.

Method used

A cabin door lock installation positioning tool set including the first plate and the second plate is designed, and the tool set is flexible to adjust and fix through a telescopic mechanism and an unlockable locking mechanism. The negative pressure adsorption connection mechanism is used to reduce manual operation. The scaled spring steel ruler ensures position accuracy and improves the versatility of the tooling by replacing the orifice plate.

Benefits of technology

It improves the space utilization rate of tooling, reduces manual operation requirements, ensures the accuracy of the drilling process and the universality of tooling, and avoids the problem of aluminum strip deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a square cabin door lock installing and positioning tool which comprises a first plate and two second plates, and the second plates are located on the two sides of the first plate respectively and connected with the first plate through a telescopic mechanism. A cavity is formed in the middle of the first plate and used for containing a pore plate, and an unlockable locking mechanism for the pore plate is arranged on the first plate; a plurality of supporting strips are arranged in the cavity, one supporting strip is located in the middle, and a positioning shaft is fixedly arranged on the supporting strip located in the middle in a penetrating mode; a shaft hole and a first positioning hole are formed in the pore plate, one end of the positioning shaft is matched with the shaft hole, and the first positioning hole is used for positioning a mounting screw of the lock; a second positioning hole is formed in the second plate and is used for positioning a mounting screw of the adjusting gasket; connecting mechanisms are further arranged on the first plate and the second plate and used for being connected with cabin door bodies in the same direction. The overall length of the tool is shortened, the space utilization rate is improved, meanwhile, the hole plate can be replaced according to different lock types, and the universality of the tool is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cabin door lock installation, in particular to a cabin door lock installation and positioning tool. Background Art

[0002] Hinged lever lock Figure 1 As shown in the figure, it is simple and reliable, and is one of the door lock types often used for shelter doors. Before installing the door lock, the lock shaft hole and the threaded installation hole must be punched on the door body. The installation hole needs to be based on the lock shaft hole. However, due to the large size of the shelter door body, the upper and lower adjustment gaskets of the hinge lever lock are far away from the lock shaft, making it difficult to determine the position, so the workshop made a self-made positioning tool.

[0003] The structure of the positioning tooling is as follows Figure 2 As shown, the middle part is used to position the door lock body, and sliders are provided on both sides that can slide on the aluminum bar to change the position. The sliders are used to position the upper and lower adjustment gaskets of the door lock. When installing the door lock on the cabin door body, it is usually placed flat on the workbench, the tooling is placed on the surface of the door body, and the tooling is manually pressed to drill holes.

[0004] The existing positioning tooling has the following disadvantages: the hole position in the middle part of the tooling is not adjustable, the main parts of different lock bodies are different, and the distances from the lock shaft to the surrounding mounting screws are different, so the existing tooling is not universal and is only suitable for one type of door lock; the existing tooling does not have a fixing function and relies entirely on manual pressing, which is prone to deviations during the drilling process; the door body is large in size and the aluminum bar is too long, the entire tooling takes up a lot of space, and the aluminum bar will deform and bend over time and cannot be used anymore. Utility Model Content

[0005] In order to solve the problems in the prior art, the utility model provides a cabin door lock installation and positioning tool.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A cabin door lock installation and positioning tool comprises a first plate and two second plates, wherein the two second plates are respectively located on the left and right sides of the first plate and are connected to the first plate through a telescopic mechanism;

[0008] A cavity is provided in the middle of the first plate, the cavity is used to place the orifice plate, and an unlockable locking mechanism for the orifice plate is provided on the first plate;

[0009] A plurality of support bars are arranged in the cavity for supporting the orifice plate, one of the support bars is located in the middle, and a positioning shaft is fixedly provided through the support bar in the middle;

[0010] The orifice plate is provided with an axial hole and a first positioning hole, one end of the positioning shaft cooperates with the axial hole, the other end of the positioning shaft is used to position the lock shaft hole on the door body, and the first positioning hole is used to position the mounting screw of the lock;

[0011] The second plate is provided with a second positioning hole, and the second positioning hole is used to position the mounting screw of the adjustment gasket;

[0012] The first plate and the second plate are also provided with a connecting mechanism, and the connecting mechanism is used to connect with the square cabin door body.

[0013] Preferably, three support bars are provided, namely a left support bar, a middle support bar and a right support bar, and the left support bar and the right support bar are located at the left and right ends of the cavity and avoid the first positioning hole on the perforated plate.

[0014] Preferably, the telescopic mechanism is a rolled spring steel ruler, the base portion of the spring steel ruler is fixed on the first plate, and the steel ruler end of the spring steel ruler extends out and is connected to the corresponding second plate.

[0015] Preferably, the spring steel ruler is marked with scale, the initial scale line is collinear with the center of a positioning hole of the second plate, the reading position of the spring steel ruler is the straight line where the edge line of the first plate is located, and the reading is expressed as the distance from the initial scale line to the axis of the positioning shaft.

[0016] Preferably, the connecting mechanism is an adsorption-type connecting mechanism.

[0017] Preferably, the adsorption-type connection mechanism is a vacuum adsorption type, and air pipe holes are opened on the first plate and the second plate, the air pipe holes are connected to a vacuum pump, and sealing rings surrounding the air pipe holes are embedded on the backs of the first plate and the second plate.

[0018] Preferably, the unlockable locking mechanism comprises a clamping jaw arranged on the first plate, the clamping jaw is arranged around the cavity and is rotatably connected to the first plate; rotating the clamping jaw can press one end of the clamping jaw onto the orifice plate.

[0019] Preferably, the clamp is an arc-shaped or V-shaped spring sheet, one end of the spring sheet is rotatably connected to the first plate, and the other end is in an open state. When the spring sheet is rotated, the end in the open state can fall on the orifice plate, and the orifice plate is fixed in the cavity under the pressure of the spring sheet.

[0020] Preferably, after the orifice plate is placed in the cavity, the upper surface of the orifice plate is equal to the upper surface of the first plate, or slightly higher than the upper surface of the first plate.

[0021] Preferably, the first plate and the second plate have the same thickness;

[0022] The first plate is provided with first hand-taking positions located at both sides of the cavity, and the first hand-taking positions are communicated with the cavity; and the edge of the second plate is provided with a second hand-taking position.

[0023] Beneficial effects of the utility model:

[0024] 1. The utility model utilizes a telescopic mechanism to replace the aluminum strips in the existing tooling, thereby shortening the overall length of the tooling, improving space utilization, and eliminating the need to worry about the deformation of the aluminum strips.

[0025] The telescopic mechanism uses a rolled spring steel ruler, which has a certain hardness and will deform significantly when tilted during the elongation process. This feature is used to ensure that the second plate will not be skewed on the horizontal plane.

[0026] There are scales marked on the spring steel ruler. Since the function of the spring steel ruler is to determine the position of the adjustment gasket of the hinge lever lock, its indication should show the horizontal distance from the adjustment gasket locating hole to the lock shaft. Therefore, the initial scale line should be aligned with the second locating hole on the second plate. The reading position of the spring steel ruler is the straight line where the edge line of the first plate is located, which is expressed as the distance from the initial scale line to the axis of the locating shaft.

[0027] 2. In the present invention, a connecting mechanism is added to the first plate and the second plate, and the connecting mechanism preferably adopts a negative pressure adsorption fixing method, which is convenient for fixing the tooling as a whole on the square cabin, and no manual support is required, thus saving labor.

[0028] 3. The center hole plate of the utility model can be replaced based on the positioning axis according to different lock types, thereby increasing the versatility of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic diagram of a hinge lever lock;

[0030] Figure 2 It is a schematic diagram of the existing tooling;

[0031] Figure 3 It is a schematic diagram of the utility model (the orifice plate is not installed on the first plate);

[0032] Figure 4 It is a schematic diagram of the utility model (the orifice plate is mounted on the first plate);

[0033] Figure 5 It is a rear view of the utility model.

[0034] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0036] like Figures 3 to 5 As shown, this embodiment provides a cabin door lock installation and positioning tool, including a first plate 1 and two second plates 2, the two second plates 2 are symmetrically arranged on the left and right sides of the first plate 1, and are connected to the first plate 1 through a telescopic mechanism.

[0037] A cavity 11 is provided in the middle of the first plate 1, and three support bars 12 are provided in the cavity, which are used to support the orifice plate and avoid the first positioning hole on the orifice plate. A positioning shaft 13 is fixedly provided through the middle support bar, and the left and right support bars are located at the left and right ends of the cavity. The width of the left and right support bars is preferably 0.5-1 cm. As a support member, it should not interfere with the drilling process, so most of the area in the cavity should be left for drilling.

[0038] The orifice plate 3 is placed in the cavity 11. The orifice plate 3 is provided with an axial hole 30 and a first positioning hole 31. The axial hole 30 matches the positioning shaft 13. The first positioning hole 31 is used to position the mounting screw of the lock. The positioning shaft 13 is consistent with the lock shaft size of the lock body. One end of the positioning shaft matches the axial hole 30, and the other end is used to position the lock shaft hole on the door body. The orifice plate is replaceable. Different orifice plates 3 are replaced for different lock bodies, but they are all based on the positioning shaft 13, making the cavity universal.

[0039] In order to facilitate the locking and taking and placing of the orifice plate 3 , an unlockable locking mechanism for the orifice plate is also provided on the first plate 1 .

[0040] In this embodiment, the unlockable locking mechanism includes a clamping jaw 4 arranged on the first plate 1, and there are four clamping jaws 4 arranged around the cavity. The clamping jaw 4 is rotatably connected to the first plate; rotating the clamping jaw 4 can press one end of the clamping jaw 4 onto the orifice plate.

[0041] The clamping jaw 4 is preferably an arc-shaped or V-shaped spring sheet, one end of which is rotatably connected to the first plate 1 and the other end is in an open state. When the spring sheet is rotated, the end in the open state can fall on the orifice plate 3, and the orifice plate 3 is fixed in the cavity under the pressure of the spring sheet.

[0042] At the same time, after the orifice plate 3 is placed in the cavity 11, the upper surface of the orifice plate 3 is equal to the upper surface of the first plate 1, or is 0-2mm higher than the upper surface of the first plate 1; if the orifice plate is placed lower than the upper surface of the first plate, the clamp cannot contact the orifice plate well and cannot play a pressing role.

[0043] In this embodiment, the telescopic mechanism is a rolled spring steel ruler 4. Two spring steel rulers 4 are respectively located on both sides of the cavity, the base of the spring steel ruler 4 is fixed on the first plate 1, and the ends of the spring steel ruler 4 extend out and are fixedly connected to the corresponding second plate 2. The spring steel ruler 4 and the second plate 2 are symmetrically arranged on both sides of the first plate 1. The spring steel ruler 4 has a certain hardness, and will be significantly deformed when tilted during the elongation process, so as to ensure that the second plate will not be skewed on the horizontal plane. Preferably, the thickness of the first plate 1 and the second plate 2 is the same, so that when the second plate is pulled horizontally, the spring steel ruler will not bend up and down to avoid inaccurate readings.

[0044] Four second positioning holes 21 are also provided on the second plate 2, symmetrically in pairs, and the second positioning holes 21 are used to position the mounting screws of the adjustment gasket. The spring steel ruler 4 is marked with scales, and the initial scale line is collinear with the center of a certain positioning hole of the second plate 2; since the function of the spring steel ruler 4 is to determine the position of the adjustment gasket of the hinge lever lock, its indication should show the horizontal distance from the positioning hole of the adjustment gasket to the lock shaft, so the initial scale line should be aligned with a second positioning hole on the second plate, that is, the end of the spring steel ruler 4 is collinear with the axis of the two second positioning holes that are symmetrical up and down.

[0045] The reading position of the spring steel ruler 4 is the straight line where the edge line of the first plate 1 is located, which is expressed as the distance from the initial scale line to the axis of the positioning shaft 13. When the second plate 2 is pulled, the spring steel ruler is pulled out together with the second plate, and the scale displayed on it is L, that is, the horizontal distance L from the positioning shaft to the second positioning hole on the second plate. If the distance between the two second positioning holes in the horizontal direction of the second plate is L', then the distance from the positioning shaft to the other hole is L+L'.

[0046] The first plate 1 and the second plate 2 are also provided with a connecting mechanism, which is used to connect with the square door body.

[0047] In this embodiment, the connecting mechanism is a negative pressure adsorption connecting mechanism, and the first plate 1 and the second plate 2 are respectively provided with a first air pipe hole 61 and a second air pipe hole 62, the air pipe holes are connected to a vacuum pump, and the backs of the first plate 1 and the second plate 2 are embedded with sealing rings surrounding the air pipe holes.

[0048] Specifically, two sealing grooves 60 are provided on the back of the first plate 1, one of which surrounds the cavity 11 and the other is provided along the edge of the first plate 1. Sealing rings are embedded in the sealing grooves, and the first air pipe hole 61 on the first plate 1 is provided between the two sealing grooves. The second air pipe hole 71 of the second plate 2 is located in the center of the four second positioning holes, and a sealing groove 70 surrounding the second air pipe hole 71 is provided on the back of the second plate 2.

[0049] It is preferred to open an air chamber on the back side of the first plate 1 and the second plate 2, and the first air pipe hole 61 and the second air pipe hole 62 are opened in the air chamber, that is, a sink groove is opened between the two sealing grooves on the back side of the first plate 1, and a sink groove is opened in the area surrounded by the sealing groove on the second plate 2. The sink groove is used as an air chamber when the vacuum pump sucks air. Compared with the structure without an air chamber, it is easier to install the air pipe joint. The first plate 1 and the second plate 2 can be connected to the same vacuum pump or different vacuum pumps.

[0050] The vacuum pump uses a miniature vacuum pump, which is small in size and can be carried around. The first plate and the second plate are not subjected to strong external force when they are installed during operation, so the suction force of the miniature vacuum pump is sufficient to fix them. The miniature vacuum pump is preferably a gas sampling pump that can run dry. The vacuum pump draws air to form a vacuum state in the sealing ring, and the first plate and the second plate are adsorbed on the cabin door body by negative pressure. At this time, the backs of the first plate and the second plate fit the cabin door body to ensure stability without shaking during the drilling process.

[0051] The first plate 1 is provided with first hand positions 10 located on both sides of the cavity, and the first hand positions 10 are connected to the cavity. The edge of the second plate 2 is provided with an open second hand position 20. The first hand position is used to facilitate the placement of the orifice plate, and the second hand position is used to facilitate the pulling of the second plate.

[0052] The working principle of the utility model is as follows:

[0053] When in use, align the axial hole of the orifice plate 3 with the positioning shaft and place it in the cavity, rotate the clamping claw 4 to press the orifice plate 3, a lock shaft hole is pre-opened at the position where the door lock is installed on the cabin door body, and the end of the positioning shaft 13 located on the back of the first plate is aligned with the lock shaft hole on the door body. Place the first plate 1 on the cabin door body, determine the horizontality of the edge of the first plate, and then adsorb the first plate 1 on the door body under negative pressure. Pull the second plate 2 until the spring steel ruler displays a suitable reading and fix the second plate under negative pressure, and punch holes according to the positions of all positioning holes.

[0054] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

[0055] If the words "first", "second" and so on are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the utility model and simplifying the description. Unless otherwise stated, the above words have no special meaning.

[0056] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0057] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A shelter door lock installation and positioning tool, characterized in that: It includes a first plate and two second plates, wherein the two second plates are respectively located on the left and right sides of the first plate and are connected to the first plate through a telescopic mechanism; A cavity is provided in the middle of the first plate, the cavity is used to place the orifice plate, and an unlockable locking mechanism for the orifice plate is provided on the first plate; A plurality of support bars are arranged in the cavity for supporting the orifice plate, one of the support bars is located in the middle, and a positioning shaft is fixedly provided through the support bar in the middle; The orifice plate is provided with an axial hole and a first positioning hole, one end of the positioning shaft cooperates with the axial hole, the other end of the positioning shaft is used to position the lock shaft hole on the door body, and the first positioning hole is used to position the mounting screw of the lock; The second plate is provided with a second positioning hole, and the second positioning hole is used to position the mounting screw of the adjustment gasket; The first plate and the second plate are also provided with a connecting mechanism, and the connecting mechanism is used to connect with the square cabin door body.

2. The shelter door lock installation and positioning tool according to claim 1, characterized in that: There are three support bars, namely left, middle and right support bars. The left and right support bars are located at the left and right ends of the cavity and avoid the first positioning hole on the perforated plate.

3. The shelter door lock installation and positioning tool according to claim 1, characterized in that: The telescopic mechanism is a rolled spring steel ruler, the seat body of which is fixed on the first plate, and the end of which is extended and connected to the corresponding second plate.

4. The shelter door lock installation and positioning tool according to claim 3 is characterized in that: The spring steel ruler is marked with scales, the initial scale line is collinear with the center of a positioning hole of the second plate, the reading position of the spring steel ruler is the straight line where the edge line of the first plate is located, and the reading is expressed as the distance from the initial scale line to the axis of the positioning shaft.

5. The shelter door lock installation and positioning tool according to claim 1, characterized in that: The connecting mechanism is an adsorption type connecting mechanism.

6. The shelter door lock installation and positioning tool according to claim 5, characterized in that: The adsorption connection mechanism is a vacuum adsorption type, and air pipe holes are opened on the first plate and the second plate, the air pipe holes are connected to a vacuum pump, and sealing rings surrounding the air pipe holes are embedded on the backs of the first plate and the second plate.

7. The shelter door lock installation and positioning tool according to claim 1, characterized in that: The unlockable locking mechanism comprises a clamping jaw arranged on the first plate, the clamping jaw is arranged around the cavity and is rotatably connected to the first plate; rotating the clamping jaw can press one end of the clamping jaw onto the orifice plate.

8. The shelter door lock installation and positioning tool according to claim 7, characterized in that: The clamp is an arc-shaped or V-shaped spring sheet, one end of which is rotatably connected to the first plate and the other end is in an open state. When the spring sheet is rotated, the end in the open state can fall on the orifice plate, and the orifice plate is fixed in the cavity under the pressure of the spring sheet.

9. The shelter door lock installation and positioning tool according to claim 7, characterized in that: After the orifice plate is placed in the cavity, the upper surface of the orifice plate is equal to the upper surface of the first plate, or slightly higher than the upper surface of the first plate.

10. The shelter door lock installation and positioning tool according to claim 1, characterized in that: The first plate and the second plate have the same thickness; The first plate is provided with first hand-taking positions located at both sides of the cavity, and the first hand-taking positions are communicated with the cavity; and the edge of the second plate is provided with a second hand-taking position.