Angle and width integrated mounting and adjusting device
By designing an integrated angle width installation and adjustment device, the problems of manual operation and inaccurate positioning during the installation and disassembly of the evaporation source are solved, and flexible adjustment of angle and width is achieved, and assembly efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420858161.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the installation and disassembly of existing evaporation sources, especially those located at the bottom of the evaporation equipment and cannot be achieved by moving loading trolleys, installation and disassembly are difficult to automate, resulting in laborious manual operation and insufficient positioning, which affects assembly efficiency and accuracy.
An angle width integrated installation and adjustment device is designed, including mounting base assembly, angle adjustment assembly and width adjustment assembly. Through structures such as hinges, screws, guide shafts and dovetail sliders, flexible adjustment of angle and width is achieved, which is suitable for In the disassembly and assembly of the evaporation source and other occasions where the inclination angle adjustment is required.
The device realizes flexible adjustment of angle and width, compact structure and simple operation, significantly improves assembly efficiency and accuracy, and reduces manual operation and positioning errors.
Smart Images
Figure CN222200385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an auxiliary tooling, in particular to an angle width integrated installation and adjustment device. Background Art
[0002] Vacuum evaporation coating equipment needs to install an evaporation source. When the evaporation raw materials in the evaporation source are almost exhausted, the evaporation source needs to be disassembled and maintained, and then installed again after the maintenance is completed. The evaporation source is the core component of the evaporation equipment and has high assembly precision requirements, so installing the evaporation source is an important part of the equipment installation.
[0003] At present, for the evaporation source located at the bottom of the evaporation equipment and cannot be disassembled and assembled by auxiliary tools such as a mobile loading cart, the installation and disassembly process is mainly manual. The evaporation source disassembly auxiliary tool disclosed in Chinese patent document CN210850035U uses a sleeve and a lifting piece to replace manual lifting, but many existing evaporation sources are installed at various angles with the equipment, and the height direction space is very narrow. It is difficult to flexibly meet the installation requirements on site by only realizing automatic lifting. Not only is the disassembly and assembly laborious, but the positioning is not accurate enough, which greatly affects the assembly efficiency and assembly accuracy.
[0004] Therefore, it is necessary to provide an integrated angle and width installation and adjustment device that can be used for disassembly and assembly of an evaporation source and other occasions where both the tilt angle and width adjustment are required. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an angle-width integrated installation adjustment device, which can not only conveniently realize angle-width adjustment, but also has a compact structure, simple operation, and convenient and quick installation.
[0006] The technical solution adopted by the utility model to solve the above-mentioned technical problems is to provide an integrated angle and width installation and adjustment device, including an installation base assembly, an angle adjustment assembly and a width adjustment assembly; the installation base assembly includes a plurality of first profiles arranged in parallel along a first direction and a plurality of second profiles arranged in parallel along a second direction, each first profile is connected to a corresponding second profile, and a supporting pad is arranged on the second profile; one end of the first profile is connected to the supporting bending plate, and the other end is respectively connected to the angle adjustment assembly and the width adjustment assembly through a profile connecting hinge, and the distance between two adjacent first profiles is adjusted by the width adjustment assembly; the middle of the first profile is also connected to the angle adjustment assembly, so that the installation base assembly can rotate around the width adjustment assembly, and a triangular support is formed between the first profile, the width adjustment assembly and the angle adjustment assembly.
[0007] Furthermore, a long waist hole is provided on one side of the support pad, and the length of the long waist hole is the width adjustment distance between the two first profiles.
[0008] Furthermore, the support bending plate can be detachably arranged at the end of the first profile and can be slidably adjusted along the first profile.
[0009] Furthermore, the number of the first profile and the second profile is two; the angle adjustment component includes two parallel angle adjustment support blocks, a screw is arranged between the two angle adjustment support blocks, the screw is provided with a first screw nut, and the first screw nut is also provided with a guide shaft; the guide shaft is arranged vertically, and a third profile is provided at both ends of the guide shaft, a dovetail slider is provided at one end of the third profile, and the other end is movably connected to the first profile through a profile connecting hinge; the dovetail slider is embedded in the dovetail groove guide rail of the width adjustment component.
[0010] Furthermore, the angle adjustment support block is embedded with a deep groove ball bearing to fix the screw rod; an angle adjustment handle is installed at the end of the screw rod, and the angle adjustment handle rotates to drive the screw rod, which transmits force to the first screw rod nut and drives the guide shaft to move forward and backward; the guide shaft is fastened to the first screw rod nut by a top screw, and there is a clearance fit between the guide shaft and the dovetail slider.
[0011] Furthermore, the width adjustment assembly includes two parallel width adjustment support blocks, the number of the dovetail groove guide rails is two, the two dovetail groove guide rails are arranged in parallel on the inner side of the width adjustment support block, the two ends of the dovetail groove guide rails are sleeved on the guide rod, and a double-rotation screw is provided in the middle of the dovetail groove guide rail, and the double-rotation screw is connected to the width adjustment hand wheel, and the double-rotation screw is rotated by rotating the width adjustment hand wheel to realize the synchronous widening or narrowing of the dovetail groove guide rail.
[0012] Furthermore, a deep groove ball bearing is embedded in the middle bearing hole of the width adjustment support block to fix the double-rotation screw, and a left-hand nut or a right-hand nut is installed inside the dovetail groove guide rail to realize direction change. The holes on both sides of the dovetail groove guide rail are installed on the guide rod through oil-free bushings, and the guide rod is fastened to the width adjustment support block by a top screw.
[0013] Furthermore, the dovetail groove guide rail is connected to the mounting base assembly via a profile hinge, and the notch of the dovetail groove guide rail is docked with the dovetail slider in the angle adjustment assembly.
[0014] Furthermore, a width adjustment pointer is provided on the dovetail groove guide rail near the profile hinge, and a width adjustment scale plate is correspondingly provided on the angle adjustment support block of the angle adjustment assembly;
[0015] Furthermore, an angle adjustment scale plate is provided on the dovetail groove guide rail near the double-rotation screw, and an angle adjustment pointer is correspondingly provided on the third profile of the angle adjustment component near the dovetail slider.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the angle and width integrated installation adjustment device provided by the utility model can not only conveniently realize the angle and width adjustment, but also has a compact structure, simple operation, and convenient and quick installation; it is suitable for occasions where both the tilt angle and width adjustment are required, and greatly improves the assembly efficiency and assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the angle and width integrated installation adjustment component structure of the auxiliary tooling of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the mounting base assembly of the auxiliary tooling of the utility model;
[0019] Figure 3 This is a schematic diagram of the angle adjustment component structure of the auxiliary tooling of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the width adjustment component of the auxiliary tooling of the utility model.
[0021] The markings in the figure are:
[0022] 1. Install the base assembly; 2. Angle adjustment assembly; 3. Width adjustment assembly; 101. Support bending plate; 102. First profile; 103. Profile connecting hinge; 104. Support pad; 105. Second profile; 201. Width adjustment scale plate; 202. Angle adjustment support block; 203. Deep groove ball bearing; 204. Third profile; 205. Guide shaft; 206. Dovetail slider; 207. First screw nut; 208. Angle adjustment pointer; 209. Screw; 210. Angle adjustment handle; 301. Width adjustment support block; 302. Guide rod; 303. Width adjustment pointer; 304. Left-hand nut; 305. Angle adjustment scale plate; 306. Right-hand nut; 307. Oil-free bushing; 308. Dovetail groove guide rail; 309. Double-rotation screw; 310. Width adjustment handwheel. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 This is a schematic diagram of the angle and width integrated installation adjustment component structure of the auxiliary tooling of the utility model; Figure 2 It is a schematic diagram of the structure of the installation base assembly of the auxiliary tooling of the utility model.
[0025] See also Figure 1 The angle and width integrated installation and adjustment device provided by the utility model comprises an installation base component 1, an angle adjustment component 2 and a width adjustment component 3; please refer to Figure 2 The mounting base assembly 1 is used to place and support an evaporation source or other equipment that requires position and angle adjustment, including a plurality of first profiles 102 arranged in parallel along a first direction and a plurality of second profiles 105 arranged in parallel along a second direction, each first profile 102 is connected to a corresponding second profile 105, and a supporting pad 104 is arranged on the second profile 105; one end of the first profile 102 is connected to the supporting bending plate 101, and the other end is movably connected to the width adjustment assembly 3, and the distance between two adjacent first profiles 102 is adjusted by the width adjustment assembly 3; the middle of the first profile 102 is connected to the angle adjustment assembly 2, so that the mounting base assembly 1 can rotate around the width adjustment assembly 3, and a triangular support is formed between the first profile 102, the width adjustment assembly 3 and the angle adjustment assembly 2, thereby adjusting the inclination angle of the mounting base assembly 1.
[0026] Please continue to see Figure 2 Preferably, the mounting base assembly 1 of the utility model is composed of a supporting bending plate 101, two first profiles 102 arranged in parallel, a profile connecting hinge 103, a supporting pad 104, two second profiles 105 arranged in parallel and a plurality of fasteners; the supporting bending plate 101 mainly supports the radial direction of the equipment to be installed, is located at the end of the first profile 102, and can be adjusted and installed on the first profile 102 according to the different lengths of the equipment to be installed, and has a certain compatibility; the profile connecting hinge 103 is respectively connected to the angle adjustment assembly 2 and the width adjustment assembly 3 to ensure flexible adjustment of the angle and width directions, and the supporting pad 104 mainly supports the axial direction of the equipment to be installed; the first direction and the second direction are perpendicular to each other, that is, the two first profiles 102 and the two second profiles 105 are roughly connected at right angles; the supporting pad 104 is fixedly installed on the two second profiles 105, and a long waist hole is designed on one side of the supporting pad 104 to ensure relative displacement sliding during width adjustment, and when the width is determined, the corresponding fasteners are locked to ensure the stability of the entire module.
[0027] Please continue to see Figure 3The angle adjustment assembly 2 of the utility model is composed of a width adjustment scale plate 201, an angle adjustment support block 202, a deep groove ball bearing 203, a third profile 204, a guide shaft 205, a dovetail slider 206, a first screw nut 207, an angle adjustment pointer 208, a screw 209, an angle adjustment handle 210 and a number of fasteners, and mainly plays the role of installation angle adjustment. The width adjustment scale plate 201 is fixed on the angle adjustment support block 202. The two angle adjustment support blocks 202 support the entire screw rod 209. Each of them is embedded with a deep groove ball bearing 203 to fix the screw rod 209 to ensure the stability of the screw rod transmission. For the convenience of adjustment, an angle adjustment handle 210 is installed at the end. The angle adjustment handle 210 rotates to drive the screw rod 209, and the force is transmitted to the first screw rod nut 207 to give a forward or backward movement, driving the guide shaft 205 to move forward and backward. The guide shaft 205 is fastened to the first screw rod nut 207 by the top screw to prevent the guide shaft 205 from moving left and right. The force continues to be transmitted to the dovetail slider 206. The guide shaft 205 and the dovetail slider 206 are clearance fit, and can rotate freely or move axially to meet the relative movement of front, back, left and right. The dovetail slider 206 is embedded in the dovetail groove guide rail 308 of the width adjustment component 3, and the profile connecting hinge 103 is also fixed on the dovetail slider 206 and connected in the middle to a third profile 204. Finally, the force is transmitted to the mounting base component 1 by the profile connecting hinge 103. The lower pair of profile connecting hinges 103 in the mounting base component 1 is fixed unchanged, and the adjustment of the angle of the entire structure is achieved by changing the distance of a section of the triangle. The adjustment angle is based on the angle adjustment scale plate 305 in the width adjustment component 3 as a reference. In order to facilitate the viewing of the numerical value, an angle adjustment pointer 208 is correspondingly set on the third profile 204 of the angle adjustment component 2 near the dovetail slider 206.
[0028] Please continue to see Figure 4The width adjustment component 3 of the utility model is composed of a width adjustment support block 301, a guide rod 302, a width adjustment pointer 303, a left-handed nut 304, an angle adjustment scale plate 305, a right-handed nut 306, an oil-free bushing 307, a dovetail groove guide rail 308, a double-rotation screw 309, a width adjustment hand wheel 310 and a number of fasteners, which mainly play the role of installation, fixing, supporting and adjusting the equipment to be installed with different diameters; the component is mainly supported by two width adjustment support blocks 301 to support the entire adjustment component, and two deep groove ball bearings are embedded in the middle bearing holes of the width adjustment support blocks 301 to fix the double-rotation screw 309. The double-rotation screw 309 is rotated by rotating the width adjustment hand wheel 310 to realize the synchronous widening or narrowing of the dovetail groove guide rail 308. The direction change also needs to be applied to the left-handed nut 304 and the right-handed nut 306 installed inside the dovetail groove guide rail 308 to ensure the structure In order to ensure the stability and movement accuracy, guide rods 302 are installed on both sides, and the holes on both sides of the dovetail groove guide rail 308 are installed on the guide rods 302. Considering that this part needs to move back and forth frequently, the guide rods and guide rails are seriously worn and the adjustment accuracy will decrease, so oil-free bushings 307 are installed on the holes on both sides of the dovetail groove guide rail 308. After positioning, the guide rod 302 and the width adjustment support block 301 are fastened by the top screw; the dovetail groove guide rail 308 notch is docked with the two dovetail sliders 206 in the angle adjustment component 2; the profile hinge 103 is connected to the dovetail groove guide rail 308, and the other end is fixed on the profile connection hinge 103 at the lower part of the connection installation base component 1 for linkage adjustment to achieve switching installation of equipment with different diameters to be installed. The width is adjusted based on the width adjustment scale plate 201 in the angle adjustment component 2 as a reference. In order to facilitate viewing of the numerical value, a width adjustment pointer 303 is correspondingly provided on the dovetail groove guide rail 308 near the profile hinge 103.
[0029] Considering that the reserved space in the height direction of the equipment to be installed is relatively limited, the utility model further designs non-standard customized parts such as dovetail slider 206, dovetail groove guide rail 308, first screw nut 207, etc., so that the overall structure is more compact and the operation is simpler and more reliable.
[0030] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the definition of the claims.
Claims
1. An angle width integrated installation adjustment device, characterized in that: The invention comprises a mounting base component (1), an angle adjustment component (2) and a width adjustment component (3); the mounting base component (1) comprises a plurality of first profiles (102) arranged in parallel along a first direction and a plurality of second profiles (105) arranged in parallel along a second direction, each first profile (102) is connected to a corresponding second profile (105), and a supporting pad (104) is arranged on the second profile (105); one end of the first profile (102) is connected to a supporting bending plate (101), and the other end is respectively connected to the angle adjustment component (2) and the width adjustment component (3) through a profile connecting hinge (103), and the distance between two adjacent first profiles (102) is adjusted through the width adjustment component (3); the middle of the first profile (102) is also connected to the angle adjustment component (2), so that the mounting base component (1) can rotate around the width adjustment component (3), and a triangular support is formed between the first profile (102), the width adjustment component (3) and the angle adjustment component (2).
2. The angle width integrated installation adjustment device as claimed in claim 1, characterized in that: A long waist hole is provided on one side of the support pad (104), and the length of the long waist hole is equal to the width adjustment distance between two adjacent first profiles (102).
3. The angle width integrated installation adjustment device according to claim 1, characterized in that: The supporting bending plate (101) is detachably arranged at the end of the first profile (102), and can be slidably adjusted along the first profile (102).
4. The angle width integrated installation adjustment device according to claim 1, characterized in that: The number of the first profile (102) and the second profile (105) is two, the angle adjustment component (2) comprises two angle adjustment support blocks (202) arranged in parallel, a screw rod (209) is arranged between the two angle adjustment support blocks (202), a first screw rod nut (207) is arranged on the screw rod (209), a guide shaft (205) is also arranged on the first screw rod nut (207), the guide shaft (205) and the screw rod (209) are arranged vertically, and a third profile (204) is arranged at both ends of the guide shaft (205), a dovetail slider (206) is arranged at one end of the third profile (204), and the other end is movably connected to the first profile (102) through a profile connection hinge (103); the dovetail slider (206) is embedded in a dovetail groove guide rail (308) of the width adjustment component (3).
5. The angle width integrated installation adjustment device as claimed in claim 4, characterized in that: The angle adjustment support block (202) is embedded with a deep groove ball bearing (203) to fix the screw rod (209); an angle adjustment handle (210) is installed at the end of the screw rod (209); the angle adjustment handle (210) rotates to drive the screw rod (209), transmits force to the first screw rod nut (207), and then drives the guide shaft (205) to move forward and backward; the guide shaft (205) is fastened to the first screw rod nut (207) by a top screw, and there is a clearance fit between the guide shaft (205) and the dovetail slider (206).
6. The angle width integrated installation adjustment device as claimed in claim 4, characterized in that: The width adjustment assembly (3) comprises two parallel width adjustment support blocks (301), two dovetail groove guide rails (308), the two dovetail groove guide rails (308) are arranged in parallel on the inner side of the width adjustment support block (301), the two ends of the dovetail groove guide rails (308) are sleeved on the guide rod (302), a double-rotation screw (309) is arranged in the middle of the dovetail groove guide rail (308), the double-rotation screw (309) is connected to the width adjustment hand wheel (310), and the double-rotation screw (309) is rotated by rotating the width adjustment hand wheel (310) to realize the synchronous widening or narrowing of the dovetail groove guide rail (308).
7. The angle width integrated installation adjustment device as claimed in claim 6, characterized in that: A deep groove ball bearing is embedded in the middle bearing hole of the width adjustment support block (301) to fix the double-rotation screw (309); a left-hand nut (304) or a right-hand nut (306) is installed inside the dovetail groove guide rail (308) to achieve direction change; the two side holes of the dovetail groove guide rail (308) are installed on the guide rod (302) through oil-free bushings (307); and the guide rod (302) is fastened to the width adjustment support block (301) through a top screw.
8. The angle width integrated installation adjustment device as claimed in claim 6, characterized in that: The dovetail groove guide rail (308) is connected to the mounting base assembly (1) via a profile hinge (103), and the notch of the dovetail groove guide rail (308) is docked with the dovetail slider (206) in the angle adjustment assembly (2).
9. The angle width integrated installation adjustment device as claimed in claim 6, characterized in that: A width adjustment pointer (303) is provided on the dovetail groove guide rail (308) near the profile hinge (103), and a width adjustment scale plate (201) is correspondingly provided on the angle adjustment support block (202) of the angle adjustment assembly (2).
10. The angle width integrated installation adjustment device according to claim 6, characterized in that: An angle adjustment scale plate (305) is provided on the dovetail groove guide rail (308) near the double-rotation screw (309), and an angle adjustment pointer (208) is correspondingly provided on the third profile (204) of the angle adjustment assembly (2) near the dovetail slider (206).