Discharging amount adjusting device of high-speed co-rotating extruder
By designing mold adjustment components and feeding components in the extruder, the rapid replacement of the discharge port mold and the control of raw material inflow are achieved, and the problems of long downtime and low production efficiency caused by the discharge port fixation in the prior art are solved. , improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420947349.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The discharge port of the existing extruder is fixed and cannot be adjusted quickly, resulting in the need to replace the mold when producing pellets of different sizes, resulting in a long downtime and a reduced production efficiency.
A discharge amount adjustment device including a mold adjustment assembly and a feeding assembly is designed. The rapid replacement of the discharge mold through a knob locking mechanism and a temperature-resistant rubber plate is achieved, and the raw material flow is controlled through the motor and the spiral plate to avoid direct raw material. Fall into the extruder, affecting the heating treatment.
The rapid replacement of the discharge port mold is achieved, downtime is reduced, production efficiency is improved, and the sufficient heating treatment of the raw materials is ensured by controlling the inflow rate of raw materials, and the production quality is improved.
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Figure CN222201613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruder discharge adjustment, and more specifically, to a high-speed co-directional extruder discharge amount adjustment device. Background Art
[0002] PVC high-speed co-rotating extruder is a kind of equipment used to process PVC (polyvinyl chloride) raw materials. It is usually widely used in the production of PVC pipes, plates, films, profiles and other products. When the PVC high-speed co-rotating extruder is working, first, the resin powder, benzene, calcium powder and other raw materials need to be mixed in proportion and fed into the feed port of the co-rotating extruder. Inside the extruder, the PVC raw materials are heated to become an extrudable molten state, and then the screw is used for extrusion and stirring. The PVC pellets are extruded through the die head in the required shape and size. The extruded PVC finished particles are quickly cooled and solidified in the cooling area. Finally, they are collected and packaged by conveyor belts or other collection devices to obtain PVC cable materials.
[0003] However, usually, the discharge port of the existing extruder is relatively fixed and cannot be adjusted. If the extruder is used to produce pellets of different sizes, it may be necessary to replace the mold to adjust the discharge port. As a result, when the discharge port of the extruder needs to be adjusted according to product production requirements, the staff needs to use professional tools and spend a long time to remove and replace the outlet, resulting in long downtime and reduced overall production efficiency. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-speed co-directional extruder discharge amount adjustment device to solve the problem that in the prior art, when the discharge port of the extruder needs to be adjusted according to product production requirements, the staff needs to use professional tools and spend a long time to remove and replace the outlet, resulting in long downtime and reducing the overall production efficiency.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-speed co-directional extruder discharge amount adjustment device, comprising
[0006] Mounting plate;
[0007] An extruder body, the end of which is fixedly mounted to the inner surface of the mounting plate;
[0008] A mold adjustment assembly, wherein the side of the mold adjustment assembly is detachably mounted on the side of the mounting plate, the mold adjustment assembly comprises a fixed ring plate, an L-shaped fixing plate, a knob locking mechanism, a heat-resistant rubber plate, and a locking groove, the side of the fixed ring plate is movably mounted on the side of the extruder body, the end of the L-shaped fixing plate is fixedly mounted on the outer surface of the fixed ring plate, the outer surface of the knob locking mechanism is movably mounted on the inner surface of the L-shaped fixing plate, one side of the heat-resistant rubber plate is fixedly mounted on the side of the knob locking mechanism, the other side of the heat-resistant rubber plate is movably mounted on the side of the mounting plate, and the locking groove is arranged inside the mounting plate.
[0009] Among them, it also includes a base, a fixed cross bar, a discharge port mold, and a feed assembly. The top of the base is fixedly installed on the bottom of the mounting plate, the end of the fixed cross bar is fixedly installed on the inner surface of the mounting plate, the side of the discharge port mold is movably installed on the inner surface of the extruder body, the outer surface of the discharge port mold is movably installed on the middle part of the fixed ring plate, and the bottom of the feed assembly is fixedly installed on the top of the extruder body.
[0010] Wherein, the feeding assembly includes a hopper, a motor, a spiral plate, a filter plate, a connecting pipe, and a connecting plate. The bottom of the hopper is fixedly installed on the top of the connecting plate, the bottom of the motor is fixedly installed on the top of the hopper, the middle part of the spiral plate is fixedly installed on the output end of the motor, the outer surface of the filter plate is fixedly installed on the inner surface of the hopper, the top end of the connecting pipe is fixedly installed on the bottom of the hopper, the bottom end of the connecting pipe is fixedly installed on the top of the extruder body, the bottom of the connecting plate is fixedly installed on the top of the mounting plate, and the inner surface of the connecting plate is fixedly installed on the outer surface of the connecting pipe.
[0011] In which, the knob locking mechanism includes a knob cover, an adjusting handle, a connecting rod, a clamping ring, and a locking head. The outer surface of the knob cover is movably mounted on the inner surface of the L-shaped fixing plate, the side end of the adjusting handle is fixedly mounted on the side of the knob cover, one end of the connecting rod is fixedly mounted on the side of the knob cover, the other end of the connecting rod is fixedly mounted on the outer surface of the locking head, the inner surface of the clamping ring is fixedly mounted on the outer surface of the connecting rod, the outer surface of the clamping ring is movably mounted on the inner surface of the L-shaped fixing plate, and the outer surface of the locking head is movably mounted on the inner surface of the lock groove.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] In the above scheme, by setting up a mold adjustment assembly, the operator controls the rotation of the knob cover through the adjustment handle, and the connecting rod connected to the knob cover drives the lock head to rotate, so that the lock head reaches the lateral notch of the lock slot, and the lock head and the lock slot can be separated. The lock heads of the four knob locking mechanisms are adjusted in turn, and the mold adjustment assembly is separated from the inside of the mounting plate, so that the discharge port mold can be replaced. Through the above structure, when the discharge port of the extruder needs to be adjusted according to product production requirements, the discharge port mold can be quickly replaced, avoiding the staff from spending a long time disassembling and assembling the discharge port mold, reducing downtime, and improving overall production efficiency.
[0014] In the above scheme, by setting up a feeding component, the operator puts the production raw materials into the hopper, and then starts the motor to rotate the spiral plate connected to the output end of the motor. As the spiral plate rotates, the raw materials falling on the surface of the spiral plate flow into the interior of the extruder body through the connecting pipe. Through the above structure, the speed at which the raw materials flow into the interior of the extruder body can be controlled to avoid a large amount of raw materials falling directly into the interior of the extruder body, resulting in the inability to fully heat the raw materials, affecting the subsequent extrusion effect and production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the mold adjustment component of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the feeding component of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the knob locking mechanism of the utility model.
[0020] [reference numerals]
[0021] 1. Base; 2. Mounting plate; 3. Fixed cross bar; 4. Extruder body; 5. Discharge port mold; 6. Mold adjustment assembly; 7. Feed assembly; 60. Fixed ring plate; 61. L-shaped fixing plate; 62. Knob locking mechanism; 63. Heat-resistant rubber plate; 64. Locking groove; 70. Hopper; 71. Motor; 72. Spiral plate; 73. Filter plate; 74. Connecting pipe; 75. Connecting plate; 620. Knob cover; 621. Adjustment handle; 622. Connecting rod; 623. Snap ring; 624. Locking head. DETAILED DESCRIPTION
[0022] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0023] As attached Figure 1 To Attachment Figure 5 The embodiment of the utility model provides a high-speed co-directional extruder discharge amount adjustment device, comprising:
[0024] Mounting plate 2;
[0025] An extruder body 4, the end of which is fixedly mounted to the inner surface of the mounting plate 2;
[0026] A mold adjustment component 6, the side of the mold adjustment component 6 is detachably mounted on the side of the mounting plate 2, the mold adjustment component 6 includes a fixed ring plate 60, an L-shaped fixed plate 61, a knob locking mechanism 62, a heat-resistant rubber plate 63, and a locking groove 64, the side of the fixed ring plate 60 is movably mounted on the side of the extruder body 4, the end of the L-shaped fixed plate 61 is fixedly mounted on the outer surface of the fixed ring plate 60, the outer surface of the knob locking mechanism 62 is movably mounted on the inner surface of the L-shaped fixed plate 61, one side of the heat-resistant rubber plate 63 is fixedly mounted on the side of the knob locking mechanism 62, the other side of the heat-resistant rubber plate 63 is movably mounted on the side of the mounting plate 2, and the locking groove 64 is arranged inside the mounting plate 2;
[0027] By setting the heat-resistant rubber plate 63, the heat-resistant rubber plate 63 can increase the friction between the knob locking mechanism 62 and the surface of the mounting plate 2, thereby improving the fixed installation effect. The heat-resistant rubber plate 63 can also avoid the rigid collision between the knob locking mechanism 62 and the mounting plate 2, thereby reducing scratches and damage on the surface of the extruder body 4.
[0028] Among them, it also includes a base 1, a fixed cross bar 3, a discharge port mold 5, and a feed assembly 7. The top of the base 1 is fixedly installed on the bottom of the mounting plate 2, the end of the fixed cross bar 3 is fixedly installed on the inner surface of the mounting plate 2, the side of the discharge port mold 5 is movably installed on the inner surface of the extruder body 4, the outer surface of the discharge port mold 5 is movably installed on the middle part of the fixed ring plate 60, and the bottom of the feed assembly 7 is fixedly installed on the top of the extruder body 4.
[0029] Among them, the feeding assembly 7 includes a hopper 70, a motor 71, a spiral plate 72, a filter plate 73, a connecting pipe 74, and a connecting plate 75. The bottom of the hopper 70 is fixedly installed with the top of the connecting plate 75, the bottom of the motor 71 is fixedly installed with the top of the hopper 70, the middle of the spiral plate 72 is fixedly installed with the output end of the motor 71, the outer surface of the filter plate 73 is fixedly installed with the inner surface of the hopper 70, the top of the connecting pipe 74 is fixedly installed with the bottom of the hopper 70, the bottom end of the connecting pipe 74 is fixedly installed with the top of the extruder body 4, the bottom of the connecting plate 75 is fixedly installed with the top of the mounting plate 2, and the inner surface of the connecting plate 75 is fixedly installed with the outer surface of the connecting pipe 74;
[0030] By setting the filter plate 73, the filter plate 73 can filter the raw materials that finally reach the top of the filter plate 73 from the surface of the spiral plate 72, so as to avoid the aggregation of raw material particles, which will affect the effect of subsequent heating treatment of the raw materials and affect production.
[0031] Among them, the knob locking mechanism 62 includes a knob cover 620, an adjusting handle 621, a connecting rod 622, a snap ring 623, and a lock head 624. The outer surface of the knob cover 620 is movably installed on the inner surface of the L-shaped fixing plate 61, the side end of the adjusting handle 621 is fixedly installed on the side of the knob cover 620, one end of the connecting rod 622 is fixedly installed on the side of the knob cover 620, the other end of the connecting rod 622 is fixedly installed on the outer surface of the lock head 624, the inner surface of the snap ring 623 is fixedly installed on the outer surface of the connecting rod 622, the outer surface of the snap ring 623 is movably installed on the inner surface of the L-shaped fixing plate 61, and the outer surface of the lock head 624 is movably installed on the inner surface of the lock groove 64.
[0032] The working process of the utility model is as follows:
[0033] First, the operator controls the rotation of the knob cover 620 through the adjustment handle 621, and the connecting rod 622 connected to the knob cover 620 drives the lock head 624 to rotate, so that the lock head 624 reaches the lateral notch of the lock groove 64, and the lock head 624 and the lock groove 64 can be separated. Then, the lock heads 624 of the knob locking mechanism 62 are adjusted in turn to separate the mold adjustment assembly 6 from the inside of the mounting plate 2, so that the discharge port mold 5 can be replaced. Next, the base of the replaced discharge port mold 5 is sleeved with the inner surface of the extruder body 4, and then, the lock head 624 is aligned with the lock groove 64 provided on the mounting plate 2, and the fixing ring plate 60 is installed on the outside of the discharge port mold 5. When the side of the fixing ring plate 60 is in contact with the side of the extruder body 4, the lock heads 624 of the knob locking mechanism 62 are adjusted in turn to lock the lock head 624 and the lock groove 64, so as to realize the replacement of the discharge port mold 5.
[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0035] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A high-speed co-directional extruder discharge rate adjustment device, characterized in that: include Mounting plate (2); An extruder body (4), the end of which is fixedly mounted on the inner surface of the mounting plate (2); A mold adjustment component (6), wherein the side of the mold adjustment component (6) is detachably mounted on the side of the mounting plate (2), and the mold adjustment component (6) comprises a fixed ring plate (60), an L-shaped fixed plate (61), a knob locking mechanism (62), a heat-resistant rubber plate (63), and a locking groove (64). The side of the fixed ring plate (60) is movably mounted on the side of the extruder body (4), the end of the L-shaped fixed plate (61) is fixedly mounted on the outer surface of the fixed ring plate (60), the outer surface of the knob locking mechanism (62) is movably mounted on the inner surface of the L-shaped fixed plate (61), one side of the heat-resistant rubber plate (63) is fixedly mounted on the side of the knob locking mechanism (62), and the other side of the heat-resistant rubber plate (63) is movably mounted on the side of the mounting plate (2), and the locking groove (64) is arranged inside the mounting plate (2).
2. A high-speed co-directional extruder discharge rate regulating device according to claim 1, characterized in that: It also includes a base (1), a fixed cross bar (3), a discharge port mold (5), and a feed assembly (7), wherein the top of the base (1) is fixedly mounted to the bottom of the mounting plate (2), the end of the fixed cross bar (3) is fixedly mounted to the inner surface of the mounting plate (2), the side of the discharge port mold (5) is movably mounted to the inner surface of the extruder body (4), the outer surface of the discharge port mold (5) is movably mounted to the middle of the fixed ring plate (60), and the bottom of the feed assembly (7) is fixedly mounted to the top of the extruder body (4).
3. A high-speed co-directional extruder discharge rate regulating device according to claim 2, characterized in that: The feeding assembly (7) comprises a hopper (70), a motor (71), a spiral plate (72), a filter plate (73), a connecting pipe (74), and a connecting plate (75). The bottom of the hopper (70) is fixedly mounted to the top of the connecting plate (75), the bottom of the motor (71) is fixedly mounted to the top of the hopper (70), the middle of the spiral plate (72) is fixedly mounted to the output end of the motor (71), the outer surface of the filter plate (73) is fixedly mounted to the inner surface of the hopper (70), the top end of the connecting pipe (74) is fixedly mounted to the bottom of the hopper (70), the bottom end of the connecting pipe (74) is fixedly mounted to the top of the extruder body (4), the bottom of the connecting plate (75) is fixedly mounted to the top of the mounting plate (2), and the inner surface of the connecting plate (75) is fixedly mounted to the outer surface of the connecting pipe (74).
4. A high-speed co-directional extruder discharge rate regulating device according to claim 1, characterized in that: The knob locking mechanism (62) comprises a knob cover (620), an adjustment handle (621), a connecting rod (622), a snap ring (623), and a lock head (624); the outer surface of the knob cover (620) is movably mounted on the inner surface of the L-shaped fixing plate (61); the side end of the adjustment handle (621) is fixedly mounted on the side surface of the knob cover (620); one end of the connecting rod (622) is fixedly mounted on the side surface of the knob cover (620); the other end of the connecting rod (622) is fixedly mounted on the outer surface of the lock head (624); the inner surface of the snap ring (623) is fixedly mounted on the outer surface of the connecting rod (622); the outer surface of the snap ring (623) is movably mounted on the inner surface of the L-shaped fixing plate (61); and the outer surface of the lock head (624) is movably mounted on the inner surface of the lock groove (64).
Citation Information
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