Universal loading trolley
By designing a detachable support and clamping mechanism, the problem that existing loading trolleys cannot adapt to large-size battery trays is solved, flexible loading and stable positioning of multiple parts is achieved, and the universality and maintenance of loading trolleys is improved. Convenience.
Patent Information
- Application Number
- CN202420310336.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The existing loading trolleys are not suitable for large-size battery trays because they are designed to be specific to specific parts, resulting in poor versatility and high investment costs.
A universal loading trolley is designed, adopting a detachable support mechanism and clamping mechanism. Through the flexible combination of support mechanism and clamping mechanism, it can adapt to parts of different sizes and shapes, including positioning strips, clamping components, and support. Gaskets and fixing pins to achieve vertical accommodation and stable positioning of parts.
It realizes adaptive loading of parts of various sizes, improves the versatility and flexibility of loading trolleys, reduces adjustment and maintenance costs, and ensures safe and efficient parts handling.
Smart Images

Figure CN222202583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery tray transportation, in particular to a universal loading trolley. Background Art
[0002] With the changes in the overall environment of the automotive industry, the adjustment of industrial structure, and the increasing pressure on environmental protection, in addition to the existing new energy vehicle companies, more and more traditional vehicle companies have also begun to transform and seek more energy-saving and environmentally friendly production solutions. Since Tesla released its integrated casting technology in 2020, related technologies and supporting facilities have become more and more mature, the advantages have become more and more obvious, and the technical routes have gradually become clear. A large number of vehicle companies have begun to deploy in the field of integrated die-casting.
[0003] The advantage of integrated casting is that it can cast multiple stamped and welded parts in one go, and divide the car body chassis into three modules: front, middle, and rear. It consists of the front cabin, middle plate, and rear floor. It reconstructs the automotive parts supply chain, improves efficiency, and reduces costs. At present, the integrated die-casting field is basically concentrated in the front cabin and rear floor, and the middle plate is rarely involved. Due to the maturity of CTP technology, the middle plate is generally composed of battery packs, in which the battery trays are welded from profiles, especially large-sized battery trays exceeding 1500mm. There is basically no integrated die-casting field. However, with the continuous maturity of die-casting machines and mold technology, the integrated casting battery trays have increasingly prominent advantages in comprehensive performance, stable dimensions, high efficiency and low cost, and major manufacturers are also making layouts, such as Honda and Mercedes-Benz. After this large shell part is produced, the problem of parts loading and handling needs to be solved. Because there is basically no actual performance of integrated die-casting of large-sized battery trays, the solution of related parts loading trolleys is basically blank, and there is no reference performance.
[0004] In the past, most trolleys were developed based on the characteristics of parts and were suitable for specific part shapes. They had very poor versatility. Every time a new part was developed, a new loading trolley had to be redeveloped / modified and the old trolley had to be scrapped, which was very costly. This has always been a difficulty. The large-sized battery trays are heavy, large, and easy to deform, which exacerbates this difficulty. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a universal loading trolley to solve the technical problem that the loading trolley in the prior art is not applicable to the current large-sized battery trays because it is developed according to the characteristics of the parts.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a universal loading trolley, including a trolley body for vertically accommodating parts, wherein a plurality of supporting mechanisms and a plurality of clamping mechanisms are provided in the trolley body, wherein the supporting mechanism is detachably provided on the bottom upper surface of the trolley body, and the clamping mechanism is detachably provided on the inner side wall of the trolley body, and the supporting mechanism and the clamping mechanism are cooperatively installed to carry parts.
[0007] Optionally, the trolley body includes a vehicle body and wheels, the vehicle body is formed by splicing a plurality of transverse rods and vertical rods, and the wheels are arranged below the vehicle body.
[0008] Optionally, the clamping mechanism includes a positioning bar fixing plate and a clamping assembly, the positioning bar is laterally and detachably inserted into a slot of the vertical rod, the fixing plate includes at least one clamping assembly, and is detachably arranged on the positioning bar at a preset distance.
[0009] Optionally, the clamping assembly includes front and rear positioning blocks and a positioning rod, the positioning rod is detachably mounted on one side of the front and rear positioning blocks, and the opposite side of the front and rear positioning blocks is detachably arranged on the positioning bar.
[0010] Optionally, the inner sides of the front and rear positioning blocks are provided with positioning columns adapted to the insertion holes on the positioning strips, and the surfaces are provided with blind holes adapted to the positioning rods.
[0011] Optionally, the positioning rod is threadedly connected to the front and rear positioning blocks.
[0012] Optionally, a positioning slot plate is provided at the bottom of the vehicle body, and a plurality of rows of slots are provided on the positioning slot plate.
[0013] Optionally, the support mechanism is arranged at a preset distance, and includes a support gasket, a support positioning block and a fixing pin, the support gasket includes at least one piece, which is stacked, the support positioning block is placed on the upper surface of the support gasket, and the fixing pin is inserted into the support positioning block, the support gasket and the slot in sequence from above.
[0014] Optionally, the supporting positioning block includes a middle supporting positioning block for supporting the middle position of the bottom of the part and two side supporting positioning blocks for supporting both sides of the bottom of the part, the middle supporting positioning block is provided with a first inclined plane and a second inclined plane extending outward on opposite sides, and three sides of the two side supporting positioning blocks are provided with a third inclined plane, a fourth inclined plane and a fifth inclined plane extending outward.
[0015] Optionally, the third inclined plane and the fourth inclined plane are on opposite sides, the fifth inclined plane is adjacent to the third inclined plane and the fourth inclined plane at the same time, and there is a gap between the third inclined plane and the fourth inclined plane.
[0016] The universal loading trolley provided by the utility model has the following technical effects:
[0017] This universal loading trolley is mainly composed of a trolley body, which is used to vertically accommodate parts. The trolley body is provided with a plurality of supporting mechanisms and a plurality of clamping mechanisms. The supporting mechanism is detachably arranged on the bottom upper surface of the trolley body, and the clamping mechanism is detachably arranged on the inner side wall of the trolley body. The supporting mechanism and the clamping mechanism of the utility model are installed in coordination to accommodate parts. Since the supporting mechanism and the clamping mechanism are detachably connected to the trolley body, the positions of the supporting mechanism and the clamping mechanism can be appropriately adjusted according to different parts, thereby achieving the purpose of adapting to different parts, that is, it can adapt to parts of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of a preferred embodiment of the universal loading trolley of the utility model;
[0020] Figure 2 yes Figure 1 A magnified structural diagram of the general loading trolley in China;
[0021] Figure 3 yes Figure 2 A side view of the clamping mechanism;
[0022] Figure 4 yes Figure 1 A schematic diagram of the enlarged structure of the general loading trolley at point B;
[0023] Figure 5 yes Figure 1 Enlarged structural diagram of the C position of the general loading trolley.
[0024] in, Figure 1-Figure 5 :
[0025] 1. Car body; 11. Transverse rod; 12. Vertical rod; 13. Bottom plate; 131. Mounting hole;
[0026] 2. Wheels;
[0027] 3. Positioning slot plate; 31. Slot;
[0028] 4. Clamping mechanism; 41. Positioning bar; 411. Insertion hole; 42. Fixing plate; 43. Clamping assembly; 431. Front and rear positioning blocks; 432. Positioning rod; 433. Positioning column;
[0029] 5. Support mechanism; 51. Support gasket; 52. Support positioning block; 521. Middle support positioning block; 5211. First inclined plane; 5212. Second inclined plane; 522. Support positioning blocks on both sides; 5221. Third inclined plane; 5222. Fourth inclined plane; 5223. Fifth inclined plane; 53. Fixing pin. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0031] like Figure 1 As shown, it is a schematic diagram of the structure of a preferred embodiment of the universal loading trolley of the utility model, wherein the parts loaded by the universal loading trolley are preferably battery trays. The shape of the battery tray in the prior art can be approximately regarded as a flat rectangular parallelepiped, which is hollowed out in the middle and has a size of more than 1500mm.
[0032] This universal loading trolley includes a trolley body, which is preferably a cubic structure, specifically including a body 1 and wheels 2, wherein the wheels 2 are arranged below the body 1, and the body 1 is formed by splicing a bottom plate 13 and a plurality of transverse rods 11 and vertical rods 12, wherein the transverse rods 11 and the vertical rods 12 are installed on the bottom plate 13, that is, a frame structure is formed by the transverse rods 11 and the vertical rods 12, and the top surface and one of the side surfaces of the frame structure of this embodiment are not installed with the transverse rods 11 and the vertical rods 12, so that it is convenient to insert a battery tray from the top surface or one of the side surfaces, and the battery tray is vertically loaded in the trolley body, and each trolley body can load multiple battery trays.
[0033] The trolley body of the present embodiment includes a supporting mechanism 5 and a clamping mechanism 4, and the supporting mechanism 5 and the clamping mechanism 4 both include a plurality of them. The supporting mechanism 5 is detachably provided on the upper surface of the bottom plate 13, and can support the battery tray. The clamping mechanism 4 is detachably provided on the inner side wall of the trolley body, and can clamp the battery tray from both sides of the battery tray, so that the battery tray is located in the vertical direction, that is, the supporting mechanism 5 and the clamping mechanism 4 cooperate with each other to realize the vertical loading of the battery tray. For example, the supporting mechanism 5 is located at the bottom between the two clamping mechanisms 4.
[0034] It should be noted that the clamping mechanism 4 of this embodiment is located on two opposite side walls of the vehicle body 1 and is symmetrically arranged with respect to the vertical center axis of the vehicle body 1, so as to facilitate clamping and fixing the battery tray from both sides.
[0035] Specifically, Figure 1-3 As shown, the clamping mechanism 4 includes a positioning strip 41 and a clamping assembly 43. The positioning strip 41 is long and horizontally installed. It includes two pieces, which are located on opposite sides of the vehicle body 1 and are fixed by the slots on the vertical rod 12, close to the top of the vertical rod 12. The slot of the vertical rod 12 located in the middle part has a fixing plate 42, and the fixing plate 42 is installed on the slot by bolts to strengthen the connection strength between the positioning strip 41 and the vehicle body 1.
[0036] The clamping assembly 43 of this embodiment includes at least one, such as Figure 1 As shown, the number of the specific clamping assemblies 43 is determined according to the number of battery trays to be loaded, and there may be multiple clamping assemblies 43 . The clamping assemblies 43 are detachably disposed on the positioning bar 41 .
[0037] like Figure 1-3 As shown, the clamping assembly 43 includes front and rear positioning blocks 431 and a positioning rod 432. The positioning rod 432 is detachably mounted on one side of the front and rear positioning blocks 431. The opposite side of the front and rear positioning blocks 431 is detachably arranged on the positioning bar 41. The detachability here is preferably that the front and rear positioning blocks 431 are inserted into the sockets 411 of the positioning bar 41 (the positioning bar 41 has multiple sockets 411) to adapt to battery trays with different thickness / spacing / positioning requirements.
[0038] In detail, the front and rear positioning blocks 431 are of an angular structure, and a positioning column 433 is provided on the inner side, which is adapted to the socket 411 on the positioning strip 41. The positioning column 433 is inserted into the socket 411 of the positioning strip 41 to realize the installation of the front and rear positioning blocks 431 on the positioning strip 41, and the surface of the front and rear positioning blocks 431 is provided with a blind hole, and the end of the positioning rod 432 is inserted into the blind hole, preferably with a threaded connection, and then fixed by bolts. The positioning rods 432 of different lengths can be replaced according to the length size of the battery tray to meet the lateral positioning / fixing needs of battery trays of different sizes.
[0039] More specifically, Figure 1 , Figure 4 and Figure 5 As shown, the base plate 13 has mounting holes 131, which are located on the left and right sides of the base plate 13. The positioning slot 31 plate 3 is installed on the base plate 13 through the mounting holes 131. Pins or screws are inserted into the mounting holes 131 to achieve the purpose of fixing, thereby meeting the positioning needs of battery trays with different thickness / spacing / placement requirements.
[0040] like Figure 1As shown, the positioning slot 31 plate 3 is provided with a plurality of rows of slots 31, and the extension direction of each row of slots 31 is located below the straight line distance between two positioning strips 41. The support mechanisms 5 are arranged at a preset distance, that is, each positioning slot 31 plate 3 has a plurality of support mechanisms 5, such as Figure 1 As shown, in this embodiment, each row of positioning slots 31 on the plate 3 has four supporting mechanisms 5 .
[0041] like Figure 4 and Figure 5 As shown, the support mechanism 5 specifically includes a support gasket 51, a support positioning block 52 and a fixing pin 53. The support gasket 51 includes at least one block, which is stacked. The support positioning block 52 is placed on the upper surface of the support gasket 51, and the fixing pin 53 is inserted into the support positioning block 52, the support gasket 51 and the slot 31 in sequence from above.
[0042] In addition, the support positioning block 52 includes a middle support positioning block 521 for supporting the middle position of the bottom of the part and two side support positioning blocks 522 for supporting both sides of the bottom of the part. The middle support positioning block 521 and the two side support positioning blocks 522 of this embodiment can be installed and fixed in different slots 31 of the bottom positioning slot 31 plate 3 through fixing pins 53, and can be adjusted horizontally left and right to achieve flexible positioning needs.
[0043] In detail, the middle supporting and positioning block 521 is provided with a first inclined surface 5211 and a second inclined surface 5212 extending outwardly on opposite sides, and the first inclined surface 5211 and the second inclined surface 5212 can prevent the battery tray from sliding out from the bottom or bouncing and detaching from the middle supporting and positioning block 521 during transportation; three sides of the supporting and positioning blocks 522 on both sides are provided with a third inclined surface 5221, a fourth inclined surface 5222 and a fifth inclined surface 5223 extending outwardly, and the third inclined surface 5221 and the fourth inclined surface 5222 are on opposite sides, and the fifth inclined surface 5223 is adjacent to the third inclined surface 5221 and the fourth inclined surface 5222 at the same time, and there is a gap between the third inclined surface 5221 and the fourth inclined surface 5222, and the fifth inclined surface 5223 can provide lateral positioning of the battery tray to prevent lateral sliding out or bouncing and detaching from the supporting and positioning blocks 522 on both sides, and the fifth inclined surface 5223 can also be used as an auxiliary guiding structure when placing the battery tray.
[0044] Because the edges of some battery trays may have different shapes, or even have higher and longer protrusions, these protrusions cannot be placed directly on the support positioning blocks 52. If placed directly, deformation may occur. Therefore, the support positioning blocks 52 need to avoid the protrusions, so that adjacent support positioning blocks 52 need to be preset at a certain distance, and the lengths of the support positioning blocks 522 on both sides and the middle support positioning block 521 are shorter, ensuring that there is enough space between the support positioning blocks 52 to prevent interference with the battery tray, thereby further increasing versatility and flexibility of use.
[0045] The support pads 51 of this embodiment include several pieces. According to the different height requirements of the support points of the battery tray, the height of the support positioning blocks 522 on both sides and the middle support positioning block 521 can be achieved by increasing or decreasing the support pads 51. The support pads 51 can be selected with different thicknesses / numbers according to the actual situation, corresponding to parts of different sizes and heights, and can be used flexibly. In addition, if a robot gripper is used to grab the battery tray, after the battery tray is raised by the support pads 51, an empty space is formed, which facilitates the gripper to loosen at the bottom and detach from the battery tray.
[0046] Through this implementation, a battery tray loading trolley is obtained which is highly versatile, safe, practical, easy to use, and easy to repair and maintain. If the trolley needs to be adjusted or the loading battery tray needs to be switched later, the switching and adjustment operation can be simple and low-cost.
[0047] In the description of the present utility model, it should be noted that, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0048] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0049] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A universal loading trolley, comprising a trolley body for vertically accommodating parts, It is characterized in that The trolley body is provided with a plurality of supporting mechanisms and a plurality of clamping mechanisms. The supporting mechanisms are detachably provided on the bottom upper surface of the trolley body, and the clamping mechanisms are detachably provided on the inner side wall of the trolley body. The supporting mechanisms and the clamping mechanisms are cooperatively installed to carry parts.
2. The universal loading trolley according to claim 1, It is characterized in that The trolley body comprises a vehicle body and wheels. The vehicle body is formed by splicing a plurality of transverse rods and vertical rods. The wheels are arranged below the vehicle body.
3. The universal loading trolley according to claim 2, It is characterized in that The clamping mechanism comprises a positioning bar fixing piece and a clamping assembly. The positioning bar is detachably inserted into the clamping groove of the vertical rod laterally. The fixing piece comprises at least one clamping assembly, which is detachably arranged on the positioning bar at a preset distance.
4. The universal loading trolley according to claim 3, It is characterized in that The clamping assembly comprises front and rear positioning blocks and a positioning rod, wherein the positioning rod is detachably mounted on one side of the front and rear positioning blocks, and the opposite side of the front and rear positioning blocks is detachably arranged on the positioning bar.
5. The universal loading trolley according to claim 4, It is characterized in that The inner sides of the front and rear positioning blocks are provided with positioning columns matched with the insertion holes on the positioning strip blocks, and the surfaces are provided with blind holes matched with the positioning rods.
6. The universal loading trolley according to claim 5, It is characterized in that The positioning rod is threadedly connected to the front and rear positioning blocks.
7. The universal loading trolley according to any one of claims 2 to 6, It is characterized in that A positioning slot plate is provided at the bottom of the vehicle body, and a plurality of rows of slots are provided on the positioning slot plate.
8. The universal loading trolley according to claim 7, It is characterized in that The support mechanism is arranged at a preset distance, and includes a support gasket, a support positioning block and a fixing pin. The support gasket includes at least one piece, which is stacked. The support positioning block is placed on the upper surface of the support gasket, and the fixing pin is inserted into the support positioning block, the support gasket and the slot in sequence from above.
9. The universal loading trolley according to claim 8, It is characterized in that The supporting and positioning blocks include a middle supporting and positioning block for supporting the middle position of the bottom of the part and two side supporting and positioning blocks for supporting the two sides of the bottom of the part. The middle supporting and positioning block is provided with a first inclined plane and a second inclined plane extending outward on two opposite sides, and three sides of the two side supporting and positioning blocks are provided with a third inclined plane, a fourth inclined plane and a fifth inclined plane extending outward.
10. The universal loading trolley according to claim 9, It is characterized in that The third inclined surface and the fourth inclined surface are located at opposite sides, the fifth inclined surface is adjacent to the third inclined surface and the fourth inclined surface at the same time, and there is a gap between the third inclined surface and the fourth inclined surface.
