Shale ceramsite belt type loader

The shale ceramsite belt loader addresses instability and material accumulation issues by using a frame and cleaning system to stabilize and clean conveyor belts, ensuring efficient and durable transportation of ceramic granules.

CN222203876UActive Publication Date: 2024-12-20YICHANG LANGTIAN NEW TYPE BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421073246.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-20
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing conveyors for transporting ceramic granules, particularly shale ceramsite, are either fixed and prone to instability during movement or have issues with material accumulation and damage due to direct stone fall, leading to conveyor belt wear and inefficiency.

Method used

A shale ceramsite belt loader with a frame, driving and driven wheels, conveyor belts, and additional components like extension plates, springs, and hydraulic cylinders, which allow for stable movement and prevent direct stone fall, while incorporating a cleaning system with water pumps and nozzles to maintain conveyor belt integrity.

Benefits of technology

The loader ensures stable transportation of shale ceramsite by preventing direct stone impact on the conveyor belt, reduces material accumulation, and enhances cleaning efficiency, thereby extending the conveyor belt's lifespan and maintaining operational continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of belt type loaders, in particular to a shale ceramsite belt type loader which comprises a rack, the left side of an inner cavity of the rack is rotationally connected with a driving wheel through a bearing, the right side of the inner cavity of the rack is rotationally connected with a driven wheel through a bearing, and conveying belts are arranged on the surface of the driven wheel and the surface of the driving wheel. An extension plate is bolted to the left side of the top of the rack, a feeding frame is bolted to the upper portion of the inner side of the extension plate, a transverse plate is bolted to the lower portion of the inner side of the extension plate, and springs are bolted to the two sides of the top of the transverse plate. Through the components such as the rack, the driving wheel, the driven wheel, the extension plate, the feeding frame, the transverse plate and the spring, broken stones can be put into the feeding frame through the bucket in the excavator and fall onto the buffer plate, so that the broken stones can be prevented from directly falling onto a conveying belt to damage the conveying belt, the material stirring rod can assist the feeding frame in feeding, and the working efficiency is improved. And the situation that normal feeding cannot be achieved due to blockage caused by gravel accumulation on the buffer plate is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of belt loaders, in particular to a shale ceramsite belt loader. Background Art

[0002] Ceramic granules, as the name implies, are ceramic particles. Most of the appearance of ceramsite is round or oval spheres, but some imitation gravel ceramsite is not round or oval spheres, but irregular gravel. Ceramic granules contain light shale ceramsite, which can be used as filter materials after processing. When processing shale ceramsite, it is necessary to transport the raw materials. When transporting the shale ceramsite raw materials, a belt loader is required.

[0003] After searching, the belt conveyor device with the publication number CN202020249523.0 specifically discloses: a fixed frame; a transmission assembly, which is fixed on the fixed frame at a certain inclination angle, including at least one active part, multiple driven parts and a conveyor belt wrapped around the outer surface of the active part and the driven part; a cut-off part, which is arranged on the active part of the transmission assembly, including a cut-off roller coaxially arranged with the active part and a cut-off device in contact with the cut-off roller, and the cut-off device is used to prevent the cut-off roller from rotating in the direction opposite to the feeding direction of the transmission assembly. The conveyor belt is driven to rotate by the active part, and a cut-off part is arranged on the active part, and the cut-off roller part of the cut-off part is coaxially arranged with the active part, that is, the cut-off roller and the active part have the same rotating shaft, and the cut-off device is used to prevent the cut-off roller part from rotating in the direction opposite to the feeding direction of the transmission assembly, thereby preventing the active part and the conveyor belt rotating with the active part from reversing, thereby improving the safety of the belt conveyor device.

[0004] Most of the existing conveyors are fixed and not easy to move. Some movable conveyors usually use rollers to move the conveyors. However, after moving, it is not easy to limit and fix the conveyors, resulting in the subsequent displacement of the conveyors during the transportation of crushed stone, affecting the stability of the crushed stone transportation. In the process of transporting expanded clay, the existing device directly puts the bucket into the receiving frame, which will cause the crushed stone to fall directly on the conveyor belt, which will damage the conveyor belt after a long time.

[0005] Therefore, it is necessary to invent a shale ceramsite belt loader to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a shale ceramsite belt loader which can effectively solve the above-mentioned technical problems.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a shale clay aggregate belt loader, comprising a frame, the left side of the frame inner cavity is rotatably connected to a driving wheel through a bearing, the right side of the frame inner cavity is rotatably connected to a driven wheel through a bearing, the surfaces of the driven wheel and the driving wheel are both provided with conveyor belts, an extension plate is bolted to the left side of the top of the frame, a loading frame is bolted to the upper part of the inner side of the extension plate, a cross plate is bolted to the lower part of the inner side of the extension plate, springs are bolted to both sides of the top of the cross plate, a buffer plate is hinged on the inner side of the loading frame, a water collecting box is bolted to the bottom of the frame, a water pump is connected to the right side of the water collecting box, a water pump is bolted to the right side of the bottom of the frame, and the left side of the water pump is connected to the right side of the water pump, a connecting box is bolted to the right side of the top of the frame, and nozzles are arranged and connected to the top of the connecting box.

[0008] Preferably, the inner side of the extension plate is rotatably connected to a rotating rod through a bearing, a material removing rod is bolted to the surface of the rotating rod, a first driving motor is bolted to the front side of the extension plate, and the front side of the rotating rod passes through the extension plate and is bolted to the output end of the first servo motor. The first driving motor is used as a driving source to drive the rotating rod to rotate, thereby driving the material removing rod to rotate synchronously with the rotating rod, thereby removing shale fragments from the buffer plate and avoiding clogging of stone fragments on the top of the buffer plate.

[0009] Preferably, a second drive motor is bolted to the left side of the front of the frame, and the front of the drive wheel passes through the frame and is bolted to the output end of the second drive motor, so that the second servo motor serves as the driving source of the conveyor belt, which drives the drive wheel to rotate and then drives the conveyor belt to move.

[0010] Preferably, support columns are bolted to the front and rear of the middle part of the inner cavity of the frame, and a scraper is bolted to the top of the support column. The top of the scraper fits the lower surface of the conveyor belt. When the conveyor belt rotates, debris adhered to its surface will be scraped and cleaned by the scraper.

[0011] Preferably, the right side of the water pump is connected to a water supply pipe, and the other end of the water supply pipe is connected to the bottom of the connecting box, so that the water pump can output the pumped water flow to the connecting box through the water supply pipe and fill the gap in the connecting box.

[0012] Preferably, a first movable seat is provided at the front and rear of the left side of the bottom of the frame, and a second movable seat is provided at the front and rear of the right side of the bottom of the frame. It can be seen that the height of the second movable seat is higher than the first movable seat, and thus the loading of the loader is gradually promoted from low to high. The first and second movable seats can assist the frame in moving while supporting the loader.

[0013] Preferably, a fixing frame is bolted between the first movable seat and the second movable seat, so that the structural strength of the device is improved by the fixing frame.

[0014] Preferably, the four corners of the bottom of the fixed frame are bolted with a fixed shell, the inner side of the fixed shell is bolted with a hydraulic cylinder, the bottom of the hydraulic cylinder is bolted with a bottom plate, and the lower bottom plate is pushed down continuously by the hydraulic cylinder until the bottom plate contacts the ground, and the rollers at the bottom of the first movable seat and the second movable seat are kept away from the ground, thereby fixing the loader on the ground.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. Through the components such as the frame, driving wheel, driven wheel, extension plate, feeding frame, cross plate and spring, the excavator can put the crushed stone into the feeding frame through the bucket, and the crushed stone will fall down to the buffer plate, which can avoid falling directly on the conveyor belt and damaging the conveyor belt. The material lever can assist the feeding frame to feed the material, so as to avoid the accumulation of crushed stone on the buffer plate, which will cause blockage and prevent normal feeding.

[0017] 2. Through components such as a water collecting tank, a water suction pipe, a water pump, a connecting box and a nozzle, the cleaning liquid in the water collecting tank can be pumped out through the water suction pipe into the connecting box by the water pump, and the cleaning liquid can be sprayed onto the surface of the conveyor belt through the nozzle. At the same time, the scraper can be used to scrape off the dirt and dust adhering to the surface of the conveyor belt, thereby improving the cleaning efficiency of the loader and the service life of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a front view of the overall structure of the utility model;

[0020] Figure 2 It is a front cross-sectional view of the overall structure of the utility model;

[0021] Figure 3 It is a side view of the internal connection structure of the frame of the utility model;

[0022] Figure 4 For the utility model Figure 2 A magnified view of the structure at center;

[0023] Figure 5 For the utility model Figure 2 Enlarged view of the structure at point B in the middle.

[0024] Description of reference numerals:

[0025] 1. Frame; 2. Driving wheel; 3. Driven wheel; 4. Conveyor belt; 5. Extension plate; 6. Loading frame; 7. Horizontal plate; 8. Spring; 9. Buffer plate; 10. Water collecting box; 11. Suction pipe; 12. Suction pump; 13. Connecting box; 14. Nozzle; 15. Rotating rod; 16. Material pushing rod; 17. First driving motor; 18. Second driving motor; 19. Support column; 20. Scraper; 21. Water supply pipe; 22. First moving seat; 23. Second moving seat; 24. Fixed frame; 25. Fixed shell; 26. Hydraulic cylinder; 27. Bottom plate. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] The utility model provides Figure 1-5 The shale ceramsite belt loader shown includes a frame 1, a driving wheel 2 is rotatably connected to the left side of the inner cavity of the frame 1 through a bearing, a driven wheel 3 is rotatably connected to the right side of the inner cavity of the frame 1 through a bearing, a conveyor belt 4 is provided on the surface of the driven wheel 3 and the surface of the driving wheel 2, an extension plate 5 is bolted to the left side of the top of the frame 1, a loading frame 6 is bolted to the upper part of the inner side of the extension plate 5, a cross plate 7 is bolted to the lower part of the inner side of the extension plate 5, springs 8 are bolted to both sides of the top of the cross plate 7, a buffer plate 9 is hinged on the inner side of the loading frame 6, a water collecting box 10 is bolted to the bottom of the frame 1, a water pump 11 is connected to the right side of the water collecting box 10, a water pump 12 is bolted to the right side of the bottom of the frame 1, and the left side of the water pump 12 is connected to the right side of the water pump 11, a connecting box 13 is bolted to the right side of the top of the frame 1, and nozzles 14 are arranged and connected at the top of the connecting box 13.

[0028] The inner side of the extension plate 5 is rotatably connected to a rotating rod 15 through a bearing, a material-moving rod 16 is bolted to the surface of the rotating rod 15, a first drive motor 17 is bolted to the front of the extension plate 5, and the front of the rotating rod 15 passes through the extension plate 5 and is bolted to the output end of the first servo motor. The first drive motor 17 is used as a driving source to drive the rotating rod 15 to rotate, thereby driving the material-moving rod 16 to rotate synchronously with the rotating rod 15, so as to remove the shale fragments on the buffer plate 9 and avoid clogging of the stone fragments on the top of the buffer plate 9.

[0029] A second drive motor 18 is bolted to the left side of the front of the frame 1, and the front of the drive wheel 2 passes through the frame 1 and is bolted to the output end of the second drive motor 18, so that the second servo motor serves as the driving source of the conveyor belt 4, which drives the drive wheel 2 to rotate and then drives the conveyor belt 4 to move.

[0030] Support columns 19 are bolted to the front and back of the middle part of the inner cavity of the frame 1, and a scraper 20 is bolted to the top of the support column 19. The top of the scraper 20 is in contact with the lower surface of the conveyor belt 4. When the conveyor belt 4 rotates, the debris adhered to its surface will be scraped and cleaned by the scraper 20.

[0031] The right side of the water pump 12 is connected to a water supply pipe 21 , and the other end of the water supply pipe 21 is connected to the bottom of the connecting box 13 , so that the water pump 12 can output the pumped water flow to the connecting box 13 through the water supply pipe 21 and fill the gap in the connecting box 13 .

[0032] A first movable seat 22 is provided at the front and rear of the left bottom of the frame 1, and a second movable seat 23 is provided at the front and rear of the right bottom of the frame 1. It can be seen that the height of the second movable seat 23 is higher than the first movable seat 22, so that the loading of the loader is gradually promoted from low to high. The first and second movable seats 23 can assist the frame 1 to move while supporting the loader.

[0033] A fixing frame 24 is bolted between the first movable seat 22 and the second movable seat 23 , and the fixing frame 24 improves the structural strength of the device.

[0034] The four corners of the bottom of the fixed frame 24 are bolted with a fixed shell 25, the inner side of the fixed shell 25 is bolted with a hydraulic cylinder 26, and the bottom of the hydraulic cylinder 26 is bolted with a bottom plate 27. The lower bottom plate 27 is pushed down continuously by the hydraulic cylinder 26 until the bottom plate 27 contacts the ground, and the rollers at the bottom of the first movable seat 22 and the second movable seat 23 are kept away from the ground, so that the loader is fixed on the ground.

[0035] Refer to the instruction manual Figure 1-5 Working principle: Through the components such as the frame 1, the driving wheel 2, the driven wheel 3, the extension plate 5, the feeding frame 6, the cross plate 7 and the spring 8, the crushed stone can be put into the feeding frame 6 through the bucket of the excavator, and the crushed stone falls down onto the buffer plate 9, which can avoid falling directly onto the conveyor belt and damaging the conveyor belt. The impact force is buffered by the expansion and contraction of the spring 8. The crushed stone on the buffer plate 9 can be discharged through the opening of the feeding frame 6, so that it falls on the conveyor belt and is transported away. At the same time, the first driving motor 17 will drive the rotating rod 15 to rotate, so that the material-pickup rod 16 rotates to push the crushed stone inside the feeding frame 6 to fall to the conveyor belt. On the belt 4, the feed rod 16 can assist the feeding frame 6 in feeding, and prevent the accumulation of gravel on the buffer plate 9, which causes blockage and prevents normal feeding; through components such as the water collecting tank 10, the water suction pipe 11, the water pump 12, the connecting box 13 and the nozzle 14, the cleaning liquid in the water collecting tank 10 can be pumped out to the connecting box 13 through the water suction pipe 11 by the water pump 12, and the cleaning liquid can be sprayed to the surface of the conveyor belt 4 through the nozzle 14, and at the same time, the scraper 20 is used to scrape off the dirt and dust adhered to the surface of the conveyor belt 4, thereby improving the cleaning efficiency of the loader and increasing the service life of the conveyor belt 4.

[0036] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A shale ceramsite belt loader, comprising a frame (1), characterized in that: The left side of the inner cavity of the frame (1) is rotatably connected to a driving wheel (2) via a bearing, and the right side of the inner cavity of the frame (1) is rotatably connected to a driven wheel (3) via a bearing. The surfaces of the driven wheel (3) and the driving wheel (2) are both provided with a conveyor belt (4). An extension plate (5) is bolted to the left side of the top of the frame (1), a loading frame (6) is bolted to the upper part of the inner side of the extension plate (5), a transverse plate (7) is bolted to the lower part of the inner side of the extension plate (5), and both sides of the top of the transverse plate (7) are A spring (8) is bolted, a buffer plate (9) is hinged on the inner side of the loading frame (6), a water collecting box (10) is bolted to the bottom of the frame (1), the right side of the water collecting box (10) is connected to a water suction pipe (11), a water pump (12) is bolted to the right side of the bottom of the frame (1), and the left side of the water pump (12) is connected to the right side of the water suction pipe (11), a connecting box (13) is bolted to the right side of the top of the frame (1), and nozzles (14) are arranged and connected at the top of the connecting box (13).

2. A shale ceramsite belt loader according to claim 1, characterized in that: The inner side of the extension plate (5) is rotatably connected to a rotating rod (15) via a bearing, a material-moving rod (16) is bolted to the surface of the rotating rod (15), a first driving motor (17) is bolted to the front side of the extension plate (5), and the front side of the rotating rod (15) passes through the extension plate (5) and is bolted to the output end of the first servo motor.

3. The shale ceramsite belt loader according to claim 1, characterized in that: A second drive motor (18) is bolted to the left side of the front of the frame (1), and the front of the drive wheel (2) passes through the frame (1) and is bolted to the output end of the second drive motor (18).

4. The shale ceramsite belt loader according to claim 1, characterized in that: Support columns (19) are bolted to the front and rear of the middle of the inner cavity of the frame (1), and a scraper (20) is bolted to the top of the support column (19).

5. The shale ceramsite belt loader according to claim 1, characterized in that: The right side of the water pump (12) is connected to a water supply pipe (21), and the other end of the water supply pipe (21) is connected to the bottom of the connecting box (13).

6. The shale ceramsite belt loader according to claim 1, characterized in that: A first movable seat (22) is arranged at the front and rear of the left side of the bottom of the frame (1), and a second movable seat (23) is arranged at the front and rear of the right side of the bottom of the frame (1).

7. The shale ceramsite belt loader according to claim 6, characterized in that: A fixing frame (24) is bolted between the first movable seat (22) and the second movable seat (23).

8. The shale ceramsite belt loader according to claim 7, characterized in that: The four corners of the bottom of the fixing frame (24) are bolted to a fixing shell (25), the inner side of the fixing shell (25) is bolted to a hydraulic cylinder (26), and the bottom of the hydraulic cylinder (26) is bolted to a bottom plate (27).