Foreign fiber removing machine for cotton yarn production
By designing a different fiber removal machine for cotton yarn production, using fans and intercepting nets to separate cotton, and combining high-speed color cameras and air pumps to remove heterofiber, the problems of cotton separation and heterofiber removal are solved, and the production efficiency and heterofiber removal effect are improved. .
Patent Information
- Application Number
- CN202420885234.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing cotton yarn production equipment cannot completely disperse the clumped cotton into flocs, resulting in blockage of the conveying pipeline and affecting production efficiency.
A different fiber removal machine for cotton yarn production is designed, including a bin body, a pad block, a hopper, a breaking chamber, a motor, a fan, a first intercepting net and a rectangular conductor tube, and flocculent cotton is blown through the fan and the first intercepting is used. The mesh and gravity separate the clustered cotton, and at the same time, the high-speed color camera and fill light combined with the air pump are used to efficiently remove the different fibers.
The effective separation of cotton is achieved, the separation of floc cotton and clumped cotton is ensured, the removal effect of heterofiber is improved, the transmission pipeline is blocked, and the production efficiency is improved.
Smart Images

Figure CN222205582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton yarn production, and more specifically, to a foreign fiber removing machine for cotton yarn production. Background Art
[0002] Cotton yarn is yarn spun from cotton and is mainly used for weaving. During the production process of cotton yarn, the cotton needs to be picked up first to ensure the production effect of the cotton yarn in the later stage. At present, a special foreign fiber remover is needed to clean the foreign fibers. The existing related devices are usually equipped with a beating plate, which breaks up the clumps of cotton into flocs, so as to facilitate the subsequent removal of foreign fibers in the cotton. However, relying solely on the beating plate cannot completely break up all the clumps of cotton, resulting in a certain amount of clumps of cotton remaining in the flocs of cotton. The clumps of cotton are easy to cause blockage of the conveying pipeline, affecting normal production. In order to solve the above problems, we have launched the following device. Utility Model Content
[0003] (1) Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a foreign fiber remover for cotton yarn production, which has the characteristics of being easy to separate ball-like cotton from floc-like cotton and having a good foreign fiber removal effect.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides a foreign fiber removing machine for cotton yarn production, comprising a bin body and a cushion block, the cushion block is fixedly connected to the surface of the bin body, a hopper is fixedly connected to the upper surface of the cushion block, a scattering bin is provided inside the hopper, a fixed seat is fixedly connected to the surface of the hopper, a motor is fixedly connected to the surface of the fixed seat, a bearing is passed through the inner wall of the scattering bin, a rotating shaft is passed through the bearing, one end of the rotating shaft is fixedly connected to the other end of the motor output shaft, a beating plate is fixedly connected to the surface of the rotating shaft, a feed inlet is provided on the upper surface of the hopper, a through groove is provided on the surface of the hopper, a cotton ball opening is provided on the inner wall of the through groove, a rectangular frame is fixedly connected to one end of the hopper surface corresponding to the through groove, a fan is fixedly connected to the rectangular frame, an L-shaped rectangular tube is fixedly connected to the other end of the hopper surface corresponding to the through groove, a docking interface is provided on the upper surface of the bin body, the other end of the L-shaped rectangular tube is fixedly connected to the corresponding docking interface position on the bin body surface, a first interception net is provided on the surface of the L-shaped rectangular tube, and a rectangular material guide tube is fixedly connected to the corresponding docking interface position on the inner wall of the bin body.
[0007] When using a foreign fiber removing machine for cotton yarn production according to the technical solution, a fan, a first interception net and a cotton ball opening are set. During production, people first control the operation of the motor and the fan through a controller, and then continue to add cotton to the feed opening. The motor drives the rotating shaft and the beating plate to rotate, thereby breaking the cotton into flocs. The flocculent cotton and some of the unbroken cotton balls enter the through groove under the action of gravity. The fan blows the lighter flocculent cotton into the L-shaped rectangular tube, and then the flocculent cotton is blocked by the first interception net and enters the rectangular guide tube. The cotton balls are less affected by the fan and are directly discharged from the cotton ball opening, which makes it convenient for people to separate the cotton balls from the flocculent cotton.
[0008] Furthermore, the inner wall of the warehouse body is fixedly connected to a support plate, the upper surface of the support plate is fixedly connected to a high-speed color camera, the surface of the rectangular material guide tube is provided with a first transparent window, the surface of the rectangular material guide tube is provided with a second transparent window, the inner wall of the warehouse body is fixedly connected to a fill light, the surface of the warehouse body is fixedly connected to an air pump, the output end of the air pump is fixedly connected to a conduit, the conduit is penetrated through the surface of the warehouse body, the other end of the conduit is fixedly connected to an air nozzle, the surface of the rectangular material guide tube is provided with a second interception net, the surface of the rectangular material guide tube is provided with a debris discharge port, the inner wall of the debris discharge port is rotatably connected with a baffle, the surface of the rectangular material guide tube is fixedly connected with a debris discharge pipe corresponding to the position of the debris discharge port, the debris discharge pipe is penetrated through the inner wall of the warehouse body, the inner wall of the warehouse body is fixedly connected with a partition, the lower end of the rectangular material guide tube is penetrated through the surface of the partition, the surface of the warehouse body is provided with a discharge port, and the inner wall of the warehouse body is fixedly connected with a ladder corresponding to the position of the discharge port.
[0009] Furthermore, there are a plurality of groups of fans, which are closely arranged and fixedly connected in a rectangular frame.
[0010] Furthermore, the high-speed color camera, the first transparent window, the second transparent window and the fill light are arranged at the same height.
[0011] Furthermore, the air nozzle, the second interception net and the debris discharge port are arranged at the same height.
[0012] Furthermore, a cotton ball recovery box is provided directly below the cotton ball opening, and the cotton ball recovery box is fixedly connected to the surface of the bin body.
[0013] Furthermore, a controller is fixedly connected to the surface of the warehouse body.
[0014] Furthermore, the bottom of the warehouse body is fixedly connected with feet, and there are four groups of the feet, which are arranged in a rectangular shape at the bottom of the warehouse body.
[0015] (3) Beneficial effects
[0016] In summary, the utility model has the following beneficial effects:
[0017] 1. The foreign fiber removing machine for cotton yarn production is provided with a fan, a first intercepting net and a cotton ball opening. During production, people first control the operation of the motor and the fan through a controller, and then continue to add cotton to the feed opening. The motor drives the rotating shaft and the beating plate to rotate, thereby breaking the cotton into floccules. The floccules and part of the unbroken cotton balls enter the through groove under the action of gravity. The fan blows the lighter floccules into the L-shaped rectangular tube, and then the floccules are blocked by the first intercepting net and enter the rectangular guide tube. The floccules are less affected by the fan and are directly discharged from the cotton ball opening, which facilitates people to separate the floccules from the cotton balls.
[0018] 2. The foreign fiber removal machine for cotton yarn production is provided with an air pump, a nozzle and a baffle. When removing foreign fibers, people control the operation of a fill light and a high-speed color camera through a controller, and then the flocculent cotton separated from the cotton balls continuously enters the rectangular guide tube, and falls under the action of gravity. When the flocculent cotton passes through the first transparent window, the fill light fills the light on the flocculent cotton passing through, and at the same time, the high-speed color camera continuously captures whether it contains foreign fibers. When there are foreign fibers, the high-speed color camera transmits a signal to the controller, and the controller actively controls the air pump to operate once after a certain delay, so that the nozzle blows the corresponding cotton containing foreign fibers once, and at the same time the baffle is blown open briefly, and the flocculent cotton containing foreign fibers enters the impurity discharge pipe through the impurity discharge port, and then the baffle is automatically reset under the action of gravity, thereby ensuring that the flocculent cotton without foreign fibers is discharged from the impurity discharge port, and the foreign fiber removal effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the structure of the utility model in a frontal perspective;
[0021] Figure 2 It is a schematic diagram of the structure of the utility model in a frontal perspective cross-sectional view;
[0022] Figure 3 for Figure 1 The enlarged structural diagram at A in the middle;
[0023] Figure 4 for Figure 2 The enlarged structural diagram at B in the middle;
[0024] Figure 5It is a structural schematic diagram of a rectangular frame in the utility model;
[0025] Figure 6 for Figure 2 Schematic diagram of the enlarged structure at point C in the middle.
[0026] The markings in the accompanying drawings are:
[0027] 1. Bin body; 2. Pad; 3. Hopper; 4. Breaking bin; 5. Fixed seat; 6. Motor; 7. Bearing; 8. Rotating shaft; 9. Beating plate; 10. Feed inlet; 11. Through slot; 12. Cotton ball outlet; 13. Rectangular frame; 14. Fan; 15. L-shaped rectangular tube; 16. Docking port; 17. First intercepting net; 18. Rectangular guide tube; 19. Support plate; 20. High-speed color camera; 21. First transparent window; 22. Second transparent window; 23. Fill light; 24. Air pump; 25. Conduit; 26. Air nozzle; 27. Second intercepting net; 28. Trash outlet; 29. Baffle; 30. Trash outlet pipe; 31. Partition; 32. Discharge port; 33. Ladder; 34. Cotton ball recovery box; 35. Controller; 36. Foot. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0029] Example:
[0030] The following is combined with Figure 1-6 The utility model is described in further detail.
[0031] See also Figure 1-6The utility model provides a technical solution: a foreign fiber removing machine for cotton yarn production, including a bin body 1 and a cushion block 2, the cushion block 2 is fixedly connected to the surface of the bin body 1, a hopper 3 is fixedly connected to the upper surface of the cushion block 2, a scattering bin 4 is provided inside the hopper 3, a fixing seat 5 is fixedly connected to the surface of the hopper 3, a motor 6 is fixedly connected to the surface of the fixing seat 5, a bearing 7 is passed through the inner wall of the scattering bin 4, a rotating shaft 8 is passed through the bearing 7, one end of the rotating shaft 8 is fixedly connected to the other end of the output shaft of the motor 6, a beating plate 9 is fixedly connected to the surface of the rotating shaft 8, a feeding port 10 is provided on the upper surface of the hopper 3, and the hopper A through groove 11 is provided on the surface of the hopper 3, and a cotton ball opening 12 is provided on the inner wall of the through groove 11. A rectangular frame 13 is fixedly connected to one end of the surface of the hopper 3 corresponding to the through groove 11, and a fan 14 is fixedly connected in the rectangular frame 13. An L-shaped rectangular tube 15 is fixedly connected to the other end of the surface of the hopper 3 corresponding to the through groove 11. A docking port 16 is provided on the upper surface of the silo body 1, and the other end of the L-shaped rectangular tube 15 is fixedly connected to the position of the silo body 1 corresponding to the docking port 16. A first intercepting net 17 is provided on the surface of the L-shaped rectangular tube 15, and a rectangular material guiding tube 18 is fixedly connected to the position of the inner wall of the silo body 1 corresponding to the docking port 16.
[0032] By adopting the above technical scheme, the foreign fiber removing machine for cotton yarn production is provided with a fan 14, a first intercepting net 17 and a cotton ball mouth 12. During production, people first control the operation of the motor 6 and the fan 14 through the controller 35, and then continue to add cotton to the feed port 10. The motor 6 drives the rotating shaft 8 and the beating plate 9 to rotate, thereby breaking the cotton into flocs. The floc cotton and part of the cotton balls that have not been broken up enter the through groove 11 under the action of gravity. The fan 14 blows the lighter floc cotton into the L-shaped rectangular tube 15, and then the floc cotton is blocked by the first intercepting net 17 and enters the rectangular guide tube 18. The cotton balls are less affected by the fan 14 and are directly discharged from the cotton ball mouth 12, which makes it convenient for people to separate the cotton balls from the floc cotton.
[0033] Specifically, the inner wall of the warehouse body 1 is fixedly connected to a support plate 19, the upper surface of the support plate 19 is fixedly connected to a high-speed color camera 20, the surface of the rectangular material guide tube 18 is provided with a first transparent window 21, the surface of the rectangular material guide tube 18 is provided with a second transparent window 22, the inner wall of the warehouse body 1 is fixedly connected to a fill light 23, the surface of the warehouse body 1 is fixedly connected to an air pump 24, the output end of the air pump 24 is fixedly connected to a conduit 25, the conduit 25 is penetrated on the surface of the warehouse body 1, and the other end of the conduit 25 is fixedly connected to an air nozzle 26, and the rectangular material guide tube 18 is provided with a first transparent window 21, and the surface of the rectangular material guide tube 18 is provided with a second transparent window 22, and the inner wall of the warehouse body 1 is fixedly connected to a fill light 23, and the surface of the warehouse body 1 is fixedly connected to an air pump 24, and the output end of the air pump 24 is fixedly connected to a conduit 25, and the conduit 25 is provided on the surface of the warehouse body 1, and the other end of the conduit 25 is fixedly connected to a nozzle 26. A second intercepting net 27 is arranged on the surface of the tube 18, a debris discharge port 28 is opened on the surface of the rectangular guide tube 18, a baffle 29 is rotatably connected to the inner wall of the debris discharge port 28, a debris discharge pipe 30 is fixedly connected to the surface of the rectangular guide tube 18 corresponding to the debris discharge port 28, the debris discharge pipe 30 is penetrated through the inner wall of the silo body 1, a partition 31 is fixedly connected to the inner wall of the silo body 1, the lower end of the rectangular guide tube 18 is penetrated through the surface of the partition 31, a discharge port 32 is opened on the surface of the silo body 1, and a ladder 33 is fixedly connected to the inner wall of the silo body 1 corresponding to the discharge port 32.
[0034] By adopting the above technical solution, the foreign fiber removal machine for cotton yarn production is provided with an air pump 24, a nozzle and a baffle 29. When removing foreign fibers, people control the operation of the fill light 23 and the high-speed color camera 20 through the controller 35, and then the flocculent cotton separated from the ball-shaped cotton continues to enter the rectangular guide tube 18, and the flocculent cotton falls under the action of gravity. When the flocculent cotton passes through the first transparent window 21, the fill light 23 fills the light on the flocculent cotton passing through, and the high-speed color camera 20 continuously captures the flocculent cotton. Whether it contains foreign fibers. When there are foreign fibers, the high-speed color camera 20 transmits a signal to the controller 35. The controller 35 actively controls the air pump 24 to operate once after a certain delay, so that the nozzle blows the corresponding cotton containing foreign fibers. At the same time, the baffle 29 is blown open briefly, and the cotton floc containing foreign fibers enters the impurity discharge pipe 30 through the impurity discharge port 28, and the rear baffle 29 automatically resets under the action of gravity, thereby ensuring that the cotton floc containing no foreign fibers is discharged from the impurity discharge port 28, and the foreign fiber removal effect is better.
[0035] Specifically, there are multiple groups of fans 14 , which are closely arranged and fixedly connected in the rectangular frame 13 .
[0036] Specifically, the high-speed color camera 20, the first transparent window 21, the second transparent window 22 and the fill light 23 are arranged at the same height.
[0037] Specifically, the air nozzle 26, the second interception net 27 and the debris discharge port 28 are arranged at the same height.
[0038] Specifically, a cotton ball recovery box 34 is provided directly below the cotton ball opening 12 , and the cotton ball recovery box 34 is fixedly connected to the surface of the bin body 1 .
[0039] Specifically, a controller 35 is fixedly connected to the surface of the warehouse body 1 .
[0040] Specifically, the bottom of the warehouse body 1 is fixedly connected with the ground feet 36 , and there are four groups of the ground feet 36 , which are arranged in a rectangular shape at the bottom of the warehouse body 1 .
[0041] The working principle of the utility model is as follows: when in use, people first control the operation of the motor 6 and the fan 14 through the controller 35, and then continue to add cotton to the feed port 10, the motor 6 drives the rotating shaft 8 and the beating plate 9 to rotate, so as to break the cotton into flocs, and the flocs and part of the lumped cotton that has not been broken up enter the through groove 11 under the action of gravity, the fan 14 blows the lighter flocs into the L-shaped rectangular tube 15, and then the flocs are blocked by the first interception net 17, and then enter the rectangular guide tube 18, the lumped cotton is less affected by the fan 14 and is directly discharged from the cotton ball port 12, so as to separate the lumped cotton from the flocs, at the same time, people control the operation of the fill light 23 and the high-speed color camera 20 through the controller 35, and then the flocs separated from the lumped cotton continue to enter the rectangular guide tube 18, and the flocs fall under the action of gravity. When the flocs pass through the first transparent window 21, the fill light 23 The passing cotton wool is supplemented with light, and the high-speed color camera 20 continuously captures whether it contains foreign fibers. When there are foreign fibers, the high-speed color camera 20 transmits a signal to the controller 35. The controller 35 actively controls the air pump 24 to operate once after a certain delay, so that the nozzle blows the corresponding cotton wool containing foreign fibers once, and the baffle 29 is blown open briefly, and the cotton wool containing foreign fibers enters the impurity discharge pipe 30 through the impurity discharge port 28, and then the baffle 29 automatically resets under the action of gravity, thereby ensuring that the cotton wool without foreign fibers is discharged from the impurity discharge port 28, and then the cotton wool treated with foreign fibers falls from the end of the rectangular guide pipe 18 to the inclined surface of the ladder 33, and then automatically slides and is discharged from the discharge port 32, and the cotton balls discharged from the cotton ball port 12 automatically fall into the cotton ball recovery box 34, so that people can recycle and reprocess the cotton balls in the cotton ball recovery box 34.
[0042] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A foreign fiber removal machine for cotton yarn production, comprising a bin body (1) and a cushion block (2), characterized in that: The cushion block (2) is fixedly connected to the surface of the bin body (1); a hopper (3) is fixedly connected to the upper surface of the cushion block (2); a dispersing bin (4) is provided inside the hopper (3); a fixing seat (5) is fixedly connected to the surface of the hopper (3); a motor (6) is fixedly connected to the surface of the fixing seat (5); a bearing (7) is passed through the inner wall of the dispersing bin (4); a rotating shaft (8) is passed through the bearing (7); one end of the rotating shaft (8) is fixedly connected to the other end of the output shaft of the motor (6); a beating plate (9) is fixedly connected to the surface of the rotating shaft (8); a feed port (10) is provided on the upper surface of the hopper (3); a through slot (11) is provided on the surface of the hopper (3); The inner wall of the groove (11) is provided with a cotton ball opening (12); a rectangular frame (13) is fixedly connected to one end of the surface of the hopper (3) corresponding to the through groove (11); a fan (14) is fixedly connected in the rectangular frame (13); an L-shaped rectangular tube (15) is fixedly connected to the other end of the surface of the hopper (3) corresponding to the through groove (11); a docking port (16) is provided on the upper surface of the silo (1); the other end of the L-shaped rectangular tube (15) is fixedly connected to a position on the surface of the silo (1) corresponding to the docking port (16); a first intercepting net (17) is arranged on the surface of the L-shaped rectangular tube (15); and a rectangular material guide tube (18) is fixedly connected to a position on the inner wall of the silo (1) corresponding to the docking port (16).
2. The foreign fiber remover for cotton yarn production according to claim 1, characterized in that: The inner wall of the warehouse body (1) is fixedly connected to a support plate (19), the upper surface of the support plate (19) is fixedly connected to a high-speed color camera (20), the surface of the rectangular material guide tube (18) is provided with a first transparent window (21), the surface of the rectangular material guide tube (18) is provided with a second transparent window (22), the inner wall of the warehouse body (1) is fixedly connected to a fill light (23), the surface of the warehouse body (1) is fixedly connected to an air pump (24), the output end of the air pump (24) is fixedly connected to a conduit (25), the conduit (25) is penetrated on the surface of the warehouse body (1), the other end of the conduit (25) is fixedly connected to an air nozzle (26), and the rectangular material guide tube ( A second intercepting net (27) is arranged on the surface of the rectangular material guide tube (18); a debris discharge port (28) is provided on the surface of the rectangular material guide tube (18); a baffle (29) is rotatably connected to the inner wall of the debris discharge port (28); a debris discharge pipe (30) is fixedly connected to the surface of the rectangular material guide tube (18) at a position corresponding to the debris discharge port (28); the debris discharge pipe (30) is penetrated through the inner wall of the silo (1); a partition (31) is fixedly connected to the inner wall of the silo (1); the lower end of the rectangular material guide tube (18) is penetrated through the surface of the partition (31); a material discharge port (32) is provided on the surface of the silo (1); a ladder (33) is fixedly connected to the inner wall of the silo (1) at a position corresponding to the material discharge port (32).
3. The foreign fiber remover for cotton yarn production according to claim 1, characterized in that: There are a plurality of groups of fans (14), which are closely arranged and fixedly connected in the rectangular frame (13).
4. The foreign fiber remover for cotton yarn production according to claim 2, characterized in that: The high-speed color camera (20), the first transparent window (21), the second transparent window (22) and the fill light (23) are arranged at the same height.
5. The foreign fiber remover for cotton yarn production according to claim 2, characterized in that: The air jet nozzle (26), the second interception net (27) and the impurity discharge port (28) are arranged at the same height.
6. The foreign fiber remover for cotton yarn production according to claim 1, characterized in that: A cotton ball recovery box (34) is arranged directly below the cotton ball opening (12), and the cotton ball recovery box (34) is fixedly connected to the surface of the bin body (1).
7. The foreign fiber remover for cotton yarn production according to claim 1, characterized in that: A controller (35) is fixedly connected to the surface of the warehouse body (1).
8. The foreign fiber remover for cotton yarn production according to claim 1, characterized in that: The bottom of the warehouse body (1) is fixedly connected with feet (36), and there are four groups of feet (36) arranged in a rectangular shape at the bottom of the warehouse body (1).
