Double-sided brushing machine for polar fleece processing
By introducing a cleaning mechanism and an adsorption system into the double-sided bristle machine for fleece processing, the plush filling problem of dynamic brush rollers and fixed brush rollers is solved, and the bristle efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202420716010.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-09
AI Technical Summary
During the use of the existing double-sided bristles for fleece processing, the bristle effect is reduced due to the plush filling of the dynamic brush roller and the fixed brush roller, which affects the efficiency.
A double-sided bristle machine for fleece processing including a cleaning mechanism is designed to clean the gap between the moving brush roller and the fixed brush roller by extrusion spring and cleaning rod, and collect the cleaned hair with a fan and adsorption pipe. velvet to prevent secondary pollution.
It effectively maintains the clean state of the moving brush roller and the fixed brush roller, improves the bristle efficiency, reduces the impact of fluff on the exhaust fan, and improves the finished product quality of the shaking fleece fabric.
Smart Images

Figure CN222205762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polar fleece processing, in particular to a double-sided brushing machine for polar fleece processing. Background Art
[0002] Polar fleece fabric is a kind of knitted fabric, which is mostly used in the manufacture of winter cold-resistant clothing. The manufacturing skills are very complicated and need to go through a variety of processing skills such as weaving, dyeing, napping, combing, shearing, and polarizing. During the production and processing of polar fleece fabric, a brushing machine is needed to brush its surface for easy subsequent use.
[0003] In a fabric brushing machine for processing polar fleece fabrics with announcement number CN216998901U, it includes a brush box, a brush cavity is provided inside the brush box, a brush mechanism is arranged inside the brush cavity, the brush mechanism includes a fixed brush roller rotatably connected to the inside of the brush cavity, a first servo motor for driving the fixed brush roller to rotate is arranged on the front of the brush box, a fixed block is fixedly connected to the front and back of the brush box, a T-shaped slide groove is provided on the right side wall of the fixed block, a reciprocating screw is rotatably connected to the inside of the T-shaped slide groove, the fabric brushing machine for processing polar fleece fabrics utilizes the first servo motor and the second servo motor to rotate in opposite directions, and the upper and lower surfaces of the fabric are respectively in contact with the surfaces of the dynamic brush roller and the fixed brush roller, so as to achieve the purpose of combing the surface of the fabric, and through By driving the reciprocating screw to rotate through the lifting motor, the height of the two T-blocks can be adjusted, thereby the height of the dynamic brush roller can be adjusted, which meets the purpose of processing fabrics of different thicknesses. The above-mentioned existing technology has the following defects when used: when the above-mentioned existing technology is in use, the first servo motor drives the dynamic brush roller to rotate clockwise and the second servo motor drives the fixed brush roller to rotate counterclockwise, so as to process the polar fleece fabric, i.e., reverse brushing. However, in actual use, due to the long-term use of the dynamic brush roller and the fixed brush roller, the plush on the polar fleece fabric will fill the gap between the dynamic brush roller and the fixed brush roller, thereby affecting the normal use of the dynamic brush roller and the fixed brush roller, reducing the effect of the brushing and affecting the efficiency of the brushing. Utility Model Content
[0004] The utility model aims to provide a double-sided brushing machine for polar fleece processing, so as to solve the problem that the existing double-sided brushing machine for polar fleece processing mentioned in the background technology is inconvenient to clean the fleece on the surfaces of the moving brush roller and the fixed brush roller when in use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-sided brushing machine for polar fleece processing, comprising a brush box, mounting brackets are installed at both ends of both sides of the brush box, a unwinding roller is installed between one group of mounting brackets, and a winding roller is installed between the other group of mounting brackets, conveying ports are provided inside the two sides of the brush box, auxiliary rollers are installed on both sides of the brush box, a fixed brush roller is installed inside the brush box on one side of the auxiliary roller, a second servo motor is installed at one end of the fixed brush roller, a dynamic brush roller is installed inside the brush box at the top of the fixed brush roller, and a first servo motor is installed at one end of the dynamic brush roller Motor, a hydraulic cylinder is installed on the top of the first servo motor, cleaning mechanisms are provided inside the brush boxes on one side of the fixed brush roller and the moving brush roller, a support plate is installed on one side of one group of the cleaning mechanisms, and an adjustment plate is installed on one side of the other group of the cleaning mechanisms, a guide groove is provided inside one side of the back side of the brush box, support bases are installed on both sides of the bottom end of the brush box, a collecting box is installed on one side of the front of the brush box, a filter plate is installed on one side of the top end of the collecting box, and an exhaust fan is installed inside the filter plate, an adsorption tube is installed on one side of the collecting box, and one end of the adsorption tube extends to the inside of the brush box.
[0006] When using a double-sided brushing machine for polar fleece processing according to the technical solution, the cleaning mechanism can be used to clean the fluff in the gap between the fixed brush roller and the dynamic brush roller, thereby ensuring that the fixed brush roller and the dynamic brush roller are clean and tidy, thereby improving the brushing effect.
[0007] Preferably, the cleaning mechanism includes a connecting plate, and the connecting plate is arranged on one side of the adjusting plate, an extrusion plate is installed inside the connecting plate, an extrusion spring is evenly installed on one side of the extrusion plate, a cleaning rod is evenly installed on the side of the extrusion plate away from the extrusion spring, and slide grooves are arranged on both sides of the connecting plate.
[0008] Preferably, the extrusion springs are provided in a plurality of groups, the plurality of groups of extrusion springs are distributed at equal intervals, and the plurality of groups of extrusion springs are all in a stretched state.
[0009] Preferably, the extrusion plate slides inside the slide groove, and the cleaning rod is slidably connected to the connecting plate through the extrusion plate and the slide groove.
[0010] Preferably, the cleaning rods are provided in a plurality of groups, the cross-sections of the plurality of groups of cleaning rods are circular, and the plurality of groups of cleaning rods and the brushes on the dynamic brush roller are distributed in an alternating manner.
[0011] Preferably, two adsorption tubes are provided, both of which are hollow structures, and a plurality of groups of adsorption holes are evenly provided on one side of the two adsorption tubes.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the double-sided brushing machine for polar fleece processing can clean the fleece in the gap between the fixed brush roller and the dynamic brush roller when in use;
[0013] The squeezing plate is driven to move horizontally under the action of the slide groove by the squeezing spring reset, and then the cleaning rod is driven to move horizontally synchronously until the cleaning rod is respectively fitted with one side of the fixed brush roller and the moving brush roller. Since the cleaning rod and the brushes on the outside of the fixed brush roller and the moving brush roller are staggered, when the fixed brush roller and the moving brush roller perform a rotating motion to brush the fleece fabric, they will pass through the cleaning rod. The cleaning rod can be provided to scrape and intercept the fluff attached to the outside of the fixed brush roller and the moving brush roller. The above operation can ensure that the fixed brush roller and the moving brush roller can work for a long time, and there is no need to stop the operation frequently to clean the fixed brush roller and the moving brush roller, thereby improving the work efficiency.
[0014] By starting the exhaust fan to generate adsorption force inside the collection box, and transporting it to the inside of the brush box through the adsorption tube, the fluff intercepted by the cleaning rod is adsorbed and collected, and by providing a unwinding roller, the exhaust fan can be protected to reduce the impact of the fluff on the exhaust fan. The above operation facilitates the collection of the cleaned fluff for subsequent centralized processing, thereby reducing the fluff flying inside the brush box and causing secondary pollution to the polar fleece fabric after brushing, thereby improving the finished product quality of the polar fleece fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the adjustment plate of the utility model from top view;
[0018] Figure 3 For the utility model Figure 2 Schematic diagram of the structure at A in the middle;
[0019] Figure 4 It is a side cross-sectional structural schematic diagram of the utility model;
[0020] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0021] Explanation of the reference numerals in the figure: 1. Brush box; 2. Support base; 3. Support plate; 4. Fixed brush roller; 5. Auxiliary roller; 6. Unwinding roller; 7. Mounting bracket; 8. Moving brush roller; 9. Guide groove; 10. Adsorption tube; 11. Adjustment plate; 12. Conveying port; 13. Winding roller; 14. Cleaning mechanism; 1401. Extrusion spring; 1402. Extrusion plate; 1403. Cleaning rod; 1404. Connecting plate; 1405. Slide; 15. Exhaust fan; 16. Filter plate; 17. Collection box; 18. Hydraulic cylinder; 19. First servo motor; 20. Second servo motor. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 5 , the utility model provides an embodiment: a double-sided brushing machine for polar fleece processing, comprising a brush box 1, mounting brackets 7 are installed at both ends of both sides of the brush box 1, a reeling roller 6 is installed between one group of mounting brackets 7, and a reeling roller 13 is installed between the other group of mounting brackets 7, and conveying ports 12 are arranged inside the two sides of the brush box 1, auxiliary rollers 5 are installed on both sides of the inside of the brush box 1, a fixed brush roller 4 is installed inside the brush box 1 on one side of the auxiliary roller 5, and a second servo motor 20 is installed at one end of the fixed brush roller 4, a dynamic brush roller 8 is installed inside the brush box 1 at the top of the fixed brush roller 4, a first servo motor 19 is installed at one end of the dynamic brush roller 8, and a hydraulic cylinder 18 is installed at the top of the first servo motor 19, and a cleaning mechanism 14 is arranged inside the brush box 1 on one side of the fixed brush roller 4 and the dynamic brush roller 8;
[0024] The cleaning mechanism 14 includes a connecting plate 1404, and the connecting plate 1404 is arranged on one side of the adjusting plate 11, a pressing plate 1402 is installed inside the connecting plate 1404, a pressing spring 1401 is evenly installed on one side of the pressing plate 1402, a cleaning rod 1403 is evenly installed on one side of the pressing plate 1402 away from the pressing spring 1401, and sliding grooves 1405 are arranged on both sides of the connecting plate 1404;
[0025] There are multiple groups of extrusion springs 1401, and the multiple groups of extrusion springs 1401 are distributed at equal intervals, and the multiple groups of extrusion springs 1401 are all in a stretched state;
[0026] The squeezing plate 1402 slides inside the slide groove 1405, and the cleaning rod 1403 is slidably connected to the connecting plate 1404 through the squeezing plate 1402 and the slide groove 1405;
[0027] There are multiple groups of cleaning rods 1403, the cross-sections of the multiple groups of cleaning rods 1403 are circular, and the multiple groups of cleaning rods 1403 and the brushes on the dynamic brush roller 8 are staggered;
[0028] Specifically, Figure 1 , Figure 2 , Figure 3 As shown, when in use, the squeezing spring 1401 is reset to drive the squeezing plate 1402 to move horizontally, and then drive the cleaning rod 1403 to fit with one side of the dynamic brush roller 8, so as to scrape and clean the plush attached to the inside of the dynamic brush roller 8, and then ensure that the dynamic brush roller 8 is clean and tidy, so as to brush the fleece fabric for a long time;
[0029] A support plate 3 is installed on one side of one group of cleaning mechanisms 14, and an adjustment plate 11 is installed on one side of another group of cleaning mechanisms 14. A guide groove 9 is provided inside one side of the back side of the brush box 1. Support bases 2 are installed on both sides of the bottom end of the brush box 1. A collection box 17 is installed on one side of the front of the brush box 1. A filter plate 16 is installed on one side of the top end of the collection box 17, and an exhaust fan 15 is installed inside the filter plate 16. Adsorption tubes 10 are installed on one side of the collection box 17.
[0030] There are two adsorption tubes 10, both of which are hollow structures, and one side of the two adsorption tubes 10 is evenly provided with multiple groups of adsorption holes;
[0031] One end of the adsorption tube 10 extends to the inside of the brush box 1;
[0032] Specifically, Figure 1 , Figure 4 , Figure 5 As shown, when in use, two adsorption tubes 10 are provided to adsorb and collect the cleaned fluff, thereby improving its practicality.
[0033] Working principle: When the utility model is in use, first, the polar fleece fabric is pulled into the interior of the brush box 1 through the conveying port 12 on one side, and at the same time, it is laid on the surface of the auxiliary roller 5, and passes between the fixed brush roller 4 and the dynamic brush roller 8, so that it is drawn out from the conveying port 12 on the other side and wound on the winding roller 13, and at the same time, the hydraulic cylinder 18 is started to drive the first servo motor 19 to perform a descending movement, and while the first servo motor 19 performs a descending movement, the dynamic brush roller 8 is driven to perform a synchronous descending movement under the action of the guide groove 9, until one side of the dynamic brush roller 8 and the surface of the polar fleece fabric are in contact with each other, and at the same time, the first servo motor 19 and the second servo motor 20 are started to make the fixed brush roller 4 rotate clockwise, and the dynamic brush roller 8 rotates counterclockwise, so as to facilitate the brushing operation of the polar fleece fabric;
[0034] Secondly, the extrusion plate 1402 is pushed to make horizontal movement inside the slide groove 1405 by the extrusion spring 1401. The slide groove 1405 can limit and guide the moving extrusion plate 1402, thereby preventing the extrusion plate 1402 from positionally shifting during the movement, thereby making the movement of the extrusion plate 1402 more stable. While the extrusion plate 1402 makes horizontal movement, it pushes the cleaning rod 1403 to make synchronous horizontal movement until one side of the cleaning rod 1403 is in contact with one side of the fixed brush roller 4 and the dynamic brush roller 8. While the fixed brush roller 4 and the dynamic brush roller 8 are rotating, the surface of the polar fleece fabric is brushed. On the other hand, the fixed brush roller 4 and the dynamic brush roller 8 make rotational motion while contacting with the cleaning rod 1403, so that the fluff attached to the outer sides of the fixed brush roller 4 and the dynamic brush roller 8 is scraped and intercepted by the cleaning rod 1403. Through the above operation, it is convenient to clean the fixed brush roller 4 and the dynamic brush roller 8, thereby ensuring that the fixed brush roller 4 and the dynamic brush roller 8 are clean and tidy, and it is convenient for the fixed brush roller 4 and the dynamic brush roller 8 to perform the brushing operation for a long time, thereby improving the brushing effect;
[0035] Finally, the fluff intercepted by the cleaning rod 1403 is adsorbed inside the collection box 17 by starting the exhaust fan 15, and the adsorption force inside the collection box 17 is respectively transported to the inside of the brush box 1 through two adsorption tubes 10, and the fluff intercepted by the scraping is adsorbed, and the adsorbed fluff is transported to the inside of the collection box 17 through the adsorption tubes 10 to be collected, and the filter plate 16 can be provided to filter the fluff inside the financial collection box 17, thereby preventing the fluff from damaging the exhaust fan 15 and affecting the normal use of the exhaust fan 15. The above operation facilitates the collection of the cleaned fluff and facilitates subsequent centralized processing, thereby preventing the fluff from causing secondary pollution to the polar fleece fabric after brushing and affecting the finished product quality of the polar fleece fabric.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A double-sided brushing machine for polar fleece processing, comprising a brush box (1), characterized in that: Both ends of the brush box (1) are equipped with mounting brackets (7), a reeling roller (6) is installed between one group of mounting brackets (7), and a reeling roller (13) is installed between the other group of mounting brackets (7). Conveying ports (12) are provided inside the two sides of the brush box (1), auxiliary rollers (5) are installed on both sides of the brush box (1), a fixed brush roller (4) is installed inside the brush box (1) on one side of the auxiliary roller (5), one end of the fixed brush roller (4) is equipped with a second servo motor (20), a dynamic brush roller (8) is installed inside the brush box (1) at the top of the fixed brush roller (4), one end of the dynamic brush roller (8) is equipped with a first servo motor (19), and a hydraulic cylinder (18) is installed at the top of the first servo motor (19). A cleaning mechanism (14) is provided inside the brush box (1) on one side of the fixed brush roller (4) and the moving brush roller (8); a support plate (3) is installed on one side of one group of the cleaning mechanisms (14); an adjustment plate (11) is installed on one side of the other group of the cleaning mechanisms (14); a guide groove (9) is provided inside the back side of the brush box (1); support bases (2) are installed on both sides of the bottom end of the brush box (1); a collection box (17) is installed on one side of the front of the brush box (1); a filter plate (16) is installed on one side of the top end of the collection box (17); and an exhaust fan (15) is installed inside the filter plate (16); an adsorption tube (10) is installed on one side of the collection box (17); and one end of the adsorption tube (10) extends to the inside of the brush box (1).
2. A double-sided brushing machine for polar fleece processing according to claim 1, characterized in that: The cleaning mechanism (14) comprises a connecting plate (1404), and the connecting plate (1404) is arranged on one side of the adjusting plate (11), an extrusion plate (1402) is installed inside the connecting plate (1404), an extrusion spring (1401) is evenly installed on one side of the extrusion plate (1402), a cleaning rod (1403) is evenly installed on the side of the extrusion plate (1402) away from the extrusion spring (1401), and sliding grooves (1405) are arranged on both sides of the interior of the connecting plate (1404).
3. A double-sided brushing machine for polar fleece processing according to claim 2, characterized in that: The extrusion springs (1401) are provided in a plurality of groups, the plurality of groups of extrusion springs (1401) are distributed at equal intervals, and the plurality of groups of extrusion springs (1401) are all in a stretched state.
4. A double-sided brushing machine for polar fleece processing according to claim 2, characterized in that: The extrusion plate (1402) slides inside the slide groove (1405), and the cleaning rod (1403) is slidably connected to the connecting plate (1404) via the extrusion plate (1402) and the slide groove (1405).
5. A double-sided brushing machine for polar fleece processing according to claim 2, characterized in that: The cleaning rods (1403) are provided in multiple groups, the cross-sections of the multiple groups of cleaning rods (1403) are circular, and the multiple groups of cleaning rods (1403) and the brushes on the dynamic brush roller (8) are distributed in an alternating manner.
6. A double-sided brushing machine for polar fleece processing according to claim 1, characterized in that: Two adsorption tubes (10) are provided, both of the two adsorption tubes (10) have an internal hollow structure, and a plurality of groups of adsorption holes are evenly provided on one side of the two adsorption tubes (10).
