Pneumatic diaphragm pump detection device

By designing a pneumatic diaphragm pump detection device, including a placement seat, limiting mechanism, suction detection mechanism and pipeline detection mechanism, the problem of low detection efficiency in the prior art is solved, automated detection is realized, and the detection efficiency of the diaphragm pump is improved.

CN222208254UActive Publication Date: 2024-12-20SHANGHAI OCEAN DEEP MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202420560604.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-20
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing diaphragm pump detection equipment is inefficient, and staff need to use multiple equipment in sequence for single performance inspection, resulting in low detection efficiency.

Method used

Design a pneumatic diaphragm pump detection device, including a placement seat, a limiting mechanism, a suction detection mechanism and a pipeline detection mechanism, and realize the automatic movement and detection of the diaphragm pump through sliding cylinders, and use the membrane frame and the conveying pipe to detect suction and pipeline failures. .

Benefits of technology

It improves the detection efficiency of the diaphragm pump, can automatically detect suction force and pipeline faults, simplifies the detection process and reduces the detection time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic diaphragm pump detection device, and relates to the technical field of diaphragm pumps, the pneumatic diaphragm pump detection device comprises a machine body, the machine body is provided with a placing seat for placing a diaphragm pump, and the machine body is provided with a limiting mechanism for fixing the diaphragm pump; the machine body is further provided with a suction force detection mechanism used for detecting suction force of the diaphragm pump and a pipeline detection mechanism used for detecting a pipeline, the containing base is slidably connected with the machine body, and the machine body is provided with a sliding air cylinder driving the containing base to slide. The diaphragm pump performance detection device has the effect of improving the diaphragm pump performance detection efficiency, the diaphragm pump is fixed through the limiting mechanism, then whether the suction force of the diaphragm pump is normal or not can be detected through the suction force detection mechanism, and then the placement seat slides through the sliding air cylinder, so that the diaphragm pump moves to the pipeline detection mechanism to detect whether a pipeline has a fault or not; the purpose of improving the detection efficiency is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of diaphragm pumps, and in particular to a detection device for a pneumatic diaphragm pump. Background Art

[0002] The diaphragm pump uses a thin film to separate the pumped liquid from the piston and the pump cylinder, thereby protecting the piston and the pump cylinder. The left side of the diaphragm that contacts the liquid is made of corrosion-resistant materials or coated with a layer of corrosion-resistant substances; the right side of the diaphragm is filled with water or oil.

[0003] Diaphragm pumps, also known as control pumps, are the main type of actuators. They receive control signals from the control control unit and use power to change the fluid flow rate. The role of the diaphragm pump in the control process is to receive control signals from the regulator or computer, change the flow rate of the regulated medium, and maintain the regulated parameters within the required range, thereby achieving automation of the production process. To achieve regulation and control of a certain process parameter such as temperature, pressure, flow, liquid level, etc., a diaphragm pump is indispensable.

[0004] With regard to the above-mentioned related technologies, the diaphragm pump needs to be tested after production or after being used for a period of time to verify whether there are any faults in the various performances of the diaphragm pump. The existing testing equipment is usually a single performance test, and the staff needs to use each device to test in turn, and the testing efficiency is low. Utility Model Content

[0005] In order to improve the detection efficiency of diaphragm pumps, the present application provides a pneumatic diaphragm pump detection device.

[0006] The present application provides a pneumatic diaphragm pump detection device that adopts the following technical solution:

[0007] A pneumatic diaphragm pump detection device comprises a body, the body is provided with a placement seat for placing the diaphragm pump, the body is provided with a limit mechanism for fixing the diaphragm pump, the body is also provided with a suction detection mechanism for checking the suction of the diaphragm pump and a pipeline detection mechanism for detecting the pipeline, the placement seat is slidably connected to the body, and the body is provided with a sliding cylinder for driving the placement seat to slide.

[0008] By adopting the above technical scheme, the diaphragm pump is placed on the placement seat, and the diaphragm pump is fixed by the limit mechanism. Then, the suction detection mechanism can detect whether the suction of the diaphragm pump is normal. Then, the placement seat is slid by the sliding cylinder, so that the diaphragm pump is moved to the pipeline detection mechanism to detect whether there is a fault in its pipeline, thereby achieving the purpose of improving the detection efficiency.

[0009] Optionally, the limiting mechanism includes a clamping block, a horizontal plate is provided on the top of the machine body, and the horizontal plate is provided with a clamping cylinder for driving the clamping block to rise and fall.

[0010] By adopting the above technical solution, after the diaphragm pump is placed on the placement seat, a clamping cylinder is set to drive the clamping block to descend, so that the diaphragm pump is clamped between the clamping block and the placement seat, thereby achieving position limiting of the diaphragm pump.

[0011] Optionally, the suction detection mechanism includes a film frame, a tensioned film is provided in the film frame, and the placement seat is provided with a driving member for driving the film frame to move.

[0012] By adopting the above technical solution, the driving part can control the movement of the film frame, so that the film in the film frame moves to the feed port of the diaphragm pump, and the diaphragm pump starts working. If the film is sucked toward the feed port and blocks it, it means that the suction force of the diaphragm pump is normal, otherwise the diaphragm pump fails the inspection.

[0013] Optionally, the driving member includes a test block, the film frame is detachably connected to the test block, and the placement seat is provided with a transverse cylinder for driving the test block to move horizontally.

[0014] By adopting the above technical solution, the transverse cylinder drives the test block to drive the film frame to move transversely, so that the film frame is close to the diaphragm pump. The detachable connection between the film frame and the test block can facilitate the replacement of the film when it is worn and damaged.

[0015] Optionally, the film frame includes an outer frame and an inner frame, the inner frame is snap-connected with the outer frame, and the film is arranged between the inner frame and the outer frame.

[0016] By adopting the above technical solution, an inner frame and an outer frame are provided to clamp the film, so as to realize installation and removal of the film, which can further facilitate the replacement of the film.

[0017] Optionally, an elastic pad with a protective film is provided at the clamping point between the outer frame and the inner frame.

[0018] By adopting the above technical solution, an elastic pad is provided to protect the film, thereby reducing the possibility of the film being worn by the film frame, while improving the installation effect of the film and reducing the possibility of falling off.

[0019] Optionally, the pipeline detection mechanism includes a water inlet and a water outlet, and the water inlet and the water outlet are both provided with a delivery pipe connected to a diaphragm pump.

[0020] By adopting the above technical solution, the diaphragm pump is connected to the water inlet and the water outlet through a delivery pipe, and the diaphragm pump is ventilated and watered from the water inlet respectively to see whether water is discharged from the water outlet, thereby determining whether there is a fault in the diaphragm pump pipeline.

[0021] Optionally, the placement seat is provided with a lifting seat, and a lifting cylinder for driving the lifting seat to rise and fall is provided in the placement seat.

[0022] By adopting the above technical solution, the placement seat is provided with a lifting cylinder to drive the lifting seat to rise and fall, so that the height position of the diaphragm pump can be adjusted, which is convenient for installation and adaptable to diaphragm pumps of more specifications.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The diaphragm pump is placed on the placement seat, fixed by the limit mechanism, and then the suction detection mechanism can detect whether the suction of the diaphragm pump is normal. Then the placement seat is slid by the sliding cylinder, so that the diaphragm pump is moved to the pipeline detection mechanism to detect whether there is a fault in the pipeline, so as to improve the detection efficiency;

[0025] 2. After the diaphragm pump is placed on the placement seat, a clamping cylinder is set to drive the clamping block to descend, so that the diaphragm pump is clamped between the clamping block and the placement seat to achieve position limiting of the diaphragm pump;

[0026] 3. The driving component can control the movement of the film frame so that the film in the film frame moves to the feed port of the diaphragm pump, and the diaphragm pump starts working. If the film is sucked toward the feed port and blocks it, it means that the suction of the diaphragm pump is normal, otherwise the diaphragm pump fails the inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 It is a structural cross-sectional view of the suction detection mechanism of an embodiment of the present application.

[0029] Description of reference numerals:

[0030] 1. Machine body; 11. Placement seat; 12. Sliding cylinder; 13. Lifting seat; 14. Lifting cylinder; 2. Limiting mechanism; 21. Clamping block; 22. Horizontal plate; 23. Clamping cylinder; 3. Suction detection mechanism; 31. Film frame; 311. Outer frame; 312. Inner frame; 313. Elastic pad; 32. Test block; 33. Transverse cylinder; 4. Pipeline detection mechanism; 41. Water inlet; 42. Water outlet; 43. Delivery pipe. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0032] The embodiment of the present application discloses a pneumatic diaphragm pump detection device.

[0033] Reference Figure 1A pneumatic diaphragm pump detection device includes a body 1, the body 1 is provided with a placement seat 11 for placing the diaphragm pump, the body 1 is provided with a limit mechanism 2 for fixing the diaphragm pump, the body 1 is also provided with a suction detection mechanism 3 for checking the suction of the diaphragm pump and a pipeline detection mechanism 4 for detecting the pipeline, the placement seat 11 is provided with a lifting seat 13, the placement seat 11 is provided with a lifting cylinder 14 for driving the lifting seat 13 to rise and fall, the lifting cylinder 14 is provided at the bottom of the lifting seat 13 and is synchronously controlled, the placement seat 11 is provided with a lifting cylinder 14 to drive the lifting seat 13 to rise and fall, and can The height position of the diaphragm pump can be adjusted, which is convenient for installation and can adapt to diaphragm pumps of more specifications. The placement seat 11 is slidably connected to the body 1. The body 1 is provided with a sliding cylinder 12 for driving the placement seat 11 to slide. The diaphragm pump is placed on the placement seat 11, and the diaphragm pump is fixed by the limit mechanism 2. Then, the suction detection mechanism 3 can detect whether the suction of the diaphragm pump is normal, and then the placement seat 11 is slid by the sliding cylinder 12, so that the diaphragm pump is moved to the pipeline detection mechanism 4 to detect whether there is a fault in its pipeline, thereby achieving the purpose of improving the detection efficiency.

[0034] Reference Figure 1 The limiting mechanism 2 includes a horizontal clamping block 21, a horizontal plate 22 is provided on the top of the body 1, and the horizontal plate 22 is connected to the body 1 in a horizontal sliding direction. A clamping cylinder 23 for driving the clamping block 21 to rise and fall is fixed on the top of the horizontal plate 22. The lifting cylinder 14 is fixed in the middle of the top of the clamping block 21. After the diaphragm pump is placed on the placement seat 11, the clamping cylinder 23 is set to drive the clamping block 21 to descend, so that the diaphragm pump is clamped between the clamping block 21 and the placement seat 11, thereby realizing the limitation of the diaphragm pump.

[0035] Reference Figure 1 and Figure 2The suction force detection mechanism 3 includes a square film frame 31, and the film frame 31 includes an outer frame 311 and an inner frame 312. The inner frame 312 is clamped with the opposite side of the outer frame 311. A tensioned film is arranged in the film frame 31. The film is a plastic film. The film is arranged between the inner frame 312 and the outer frame 311. The clamping position between the outer frame 311 and the inner frame 312 is provided with a full circle of elastic pads 313 for protecting the film. The elastic pads 313 are rubber elastic pads 313. The elastic pads 313 are provided to protect the film, reduce the possibility of the film being worn by the film frame 31, and at the same time improve the installation effect of the film and reduce the possibility of falling off. The placement seat is provided with a driving member for driving the film frame 31 to move, and the driving member includes a square test block 32. The film frame 31 and the test block The block 32 can be detachably connected by fixing bolts, and the placement seat is provided with a transverse cylinder 33 for driving the test block 32 to move horizontally. The transverse cylinder 33 drives the test block 32 to drive the film frame 31 to move horizontally, so that the film frame 31 is close to the diaphragm pump. The detachable connection between the film frame 31 and the test block 32 can facilitate the replacement of the film when it is worn and damaged. The inner frame 312 and the outer frame 311 are provided to clamp the film to achieve the installation and removal of the film, which can further facilitate the replacement of the film. The driving member can control the movement of the film frame 31 to move the film in the film frame 31 to the feed port of the diaphragm pump, so that the diaphragm pump starts working. If the film is sucked toward the feed port and blocked, it means that the suction of the diaphragm pump is normal, otherwise the diaphragm pump fails the inspection.

[0036] Reference Figure 1 The pipeline detection mechanism 4 includes a water inlet 41 and a water outlet 42. The water inlet 41 and the water outlet 42 are both provided with a delivery pipe 43 connected to the diaphragm pump, and a control valve (not shown in the figure) needs to be provided at the connection point. The delivery pipe 43 is used to connect the diaphragm pump with the water inlet 41 and the water outlet 42. The diaphragm pump is ventilated and water is passed through the water inlet 41 respectively to see whether water is discharged from the water outlet 42, thereby judging whether there is a fault in the diaphragm pump pipeline.

[0037] The implementation principle of a pneumatic diaphragm pump detection device in an embodiment of the present application is as follows: the diaphragm pump is placed on a placement seat 11, and the diaphragm pump is fixed by a limiting mechanism 2. Then, the suction detection mechanism 3 can detect whether the suction of the diaphragm pump is normal. Then, the placement seat 11 is slid by the sliding cylinder 12, so that the diaphragm pump is moved to the pipeline detection mechanism 4 to detect whether there is a fault in its pipeline, thereby achieving the purpose of improving the detection efficiency.

[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A pneumatic diaphragm pump detection device, characterized in that: The invention comprises a machine body (1), wherein the machine body (1) is provided with a placement seat (11) for placing a diaphragm pump, the machine body (1) is provided with a limit mechanism (2) for fixing the diaphragm pump, the machine body (1) is further provided with a suction detection mechanism (3) for checking the suction of the diaphragm pump and a pipeline detection mechanism (4) for detecting the pipeline, the placement seat (11) is slidably connected to the machine body (1), and the machine body (1) is provided with a sliding cylinder (12) for driving the placement seat (11) to slide.

2. A pneumatic diaphragm pump detection device according to claim 1, characterized in that: The limiting mechanism (2) comprises a pressing block (21), a transverse plate (22) is provided on the top of the machine body (1), and the transverse plate (22) is provided with a pressing cylinder (23) for driving the pressing block (21) to rise and fall.

3. A pneumatic diaphragm pump detection device according to claim 1, characterized in that: The suction force detection mechanism (3) comprises a film frame (31), a tensioned film is arranged inside the film frame (31), and the placement seat (11) is provided with a driving member for driving the film frame (31) to move.

4. A pneumatic diaphragm pump detection device according to claim 3, characterized in that: The driving member comprises a test block (32), the film frame (31) is detachably connected to the test block (32), and the placement seat (11) is provided with a transverse cylinder (33) for driving the test block (32) to move horizontally.

5. A pneumatic diaphragm pump detection device according to claim 4, characterized in that: The film frame (31) comprises an outer frame (311) and an inner frame (312); the inner frame (312) is snap-connected with the outer frame (311); and the film is arranged between the inner frame (312) and the outer frame (311).

6. A pneumatic diaphragm pump detection device according to claim 5, characterized in that: An elastic pad (313) for protecting a thin film is provided at the clamping position between the outer frame (311) and the inner frame (312).

7. A pneumatic diaphragm pump detection device according to claim 1, characterized in that: The pipeline detection mechanism (4) comprises a water inlet (41) and a water outlet (42), and the water inlet (41) and the water outlet (42) are both provided with a delivery pipe (43) connected to a diaphragm pump.

8. The pneumatic diaphragm pump detection device according to claim 1, characterized in that: The placement seat (11) is provided with a lifting seat (13), and a lifting cylinder (14) for driving the lifting seat (13) to move up and down is provided inside the placement seat (11).