Waste gas recovery condenser

By adopting a net-like heat exchange plate and mist shower mechanism in the exhaust gas recovery condenser, the problem of unsatisfactory heat transfer effect of refrigerant in the prior art is solved, the condensation recovery rate of VOCs exhaust gas is improved, and the emissions are ensured to meet the standards.

CN222211310UActive Publication Date: 2024-12-20HEBEI JIHENG QINGXIAN CHEMICAL CO LTD
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Patent Information

Application Number
CN202420645680.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-20
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

In the existing VOCs exhaust gas condensation and recovery device, the refrigerant is arranged outside the thin pipe or channel, and the heat transfer effect is not ideal, resulting in the low VOCs condensation recovery rate and the inability to meet the emission standards.

Method used

A waste gas recovery condenser is designed, using a net-like heat exchange plate and a mist shower mechanism to pre-cool the waste gas by spraying atomized water vapor to the waste gas, and the mesh structure is used to increase the contact area between the waste gas and the condensation medium, thereby enhancing the condensation. Effect.

Benefits of technology

The condensation recovery rate of VOCs exhaust gas is significantly improved to ensure that the exhaust VOCs emissions meet emission standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste gas treatment equipment, and discloses a waste gas recovery condenser. A housing is included; an air inlet pipe and an exhaust pipe are symmetrically arranged at the two ends of the shell, a condensation mechanism is arranged in the shell, a liquid drainage mechanism is arranged on the outer side of the condensation mechanism, and a mist spraying mechanism is arranged at one end in the shell. The mist spraying mechanism can atomize cooled water or cooling liquid into water vapor and spray the water vapor to waste gas, the waste gas can be pre-cooled after the water vapor makes full contact with the waste gas, and therefore the condensation effect on the waste gas is improved, the contact area with the waste gas can be increased through the heat exchange plate of a net structure, and the heat exchange efficiency is improved. When the waste gas passes through the meshes, the waste gas is quickly cooled through the heat exchange plate, so that the condensation effect on the waste gas is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment equipment, in particular to a waste gas recovery condenser. Background Art

[0002] The condensation recovery method is widely used in the treatment of valuable VOCs waste gas. However, in many current VOCs waste gas condensation recovery devices, the cold medium is set outside the fine pipe or channel. The VOCs waste gas passes through the fine pipe or channel, and the VOCs waste gas is condensed by heat transfer in the fine pipe or channel. The heat transfer effect of the fine pipe or channel is not ideal, resulting in a low condensation recovery rate of VOCs, which causes the VOCs emission limit of the tail gas to fail to meet the emission standards. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a waste gas recovery condenser.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust gas recovery condenser, comprising a shell;

[0007] An air inlet pipe and an exhaust pipe are symmetrically arranged at two ends of the shell, a condensation mechanism is arranged inside the shell, a liquid discharge mechanism is arranged outside the condensation mechanism, and a mist shower mechanism is arranged at one end inside the shell.

[0008] Preferably, the condensing mechanism includes a heat exchanger and a heat exchange plate, the heat exchanger is arranged at the top end of the shell, the heat exchange plate is arranged at the bottom end of the heat exchanger, the heat exchange plate is arranged through the shell, and the heat exchange plate is a mesh structure.

[0009] Preferably, the drainage mechanism includes a water storage tank, a drain pipe and a solenoid valve, the water storage tank is opened at the bottom end of the inner part of the shell, the drain pipe is arranged at the bottom end of the water storage tank, and the solenoid valve is arranged on the drain pipe.

[0010] Preferably, the mist shower mechanism includes a liquid pump, a connecting pipe and a mist shower nozzle, the liquid pump is arranged on the inner wall of the shell, the connecting pipe is arranged at both ends of the liquid pump, the end of the connecting pipe is arranged inside the water storage tank, and the mist shower nozzle is arranged at one end inside the shell.

[0011] Preferably, the connecting pipe is fixedly arranged on one side edge of the heat exchange plate, the mist shower nozzle is arranged around the side of the air inlet pipe, and the end of the mist shower nozzle is arranged to be inclined inwards.

[0012] Preferably, the condensation mechanism further comprises an isolation net, which is arranged at the top of the water storage tank and is fixedly connected to the heat exchange plate.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a waste gas recovery condenser, which has the following beneficial effects:

[0015] 1. This kind of waste gas recovery condenser can atomize the cooled water or coolant into water vapor and spray it to the waste gas through the mist shower mechanism. After fully contacting with the waste gas, the waste gas can be pre-cooled, thereby improving the condensation effect of the waste gas.

[0016] 2. This kind of waste gas recovery condenser can increase the contact area with the waste gas by setting a mesh structure heat exchange plate. When the waste gas passes through the mesh, the heat exchange plate is used to quickly cool the waste gas, thereby further improving the condensation effect of the waste gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0020] Figure 3 This is an enlarged schematic diagram of point A of the utility model;

[0021] In the figure: 1. shell; 2. air inlet pipe; 3. exhaust pipe; 4. condensation mechanism; 401. heat exchanger; 402. heat exchange plate; 403. isolation net; 5. drainage mechanism; 501. water storage tank; 502. drainage pipe; 503. solenoid valve; 6. mist shower mechanism; 601. liquid pump; 602. connecting pipe; 603. mist shower nozzle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Example 1

[0024] like Figure 1-3As shown, the utility model provides an exhaust gas recovery condenser, including a shell 1; an air inlet pipe 2 and an exhaust pipe 3 are symmetrically arranged at both ends of the shell 1, a condensation mechanism 4 is arranged inside the shell 1, a drainage mechanism 5 is arranged outside the condensation mechanism 4, and a mist shower mechanism 6 is arranged at one end inside the shell 1; the condensation mechanism 4 includes a heat exchanger 401 and a heat exchange plate 402, the heat exchanger 401 is arranged at the top of the shell 1, the heat exchange plate 402 is arranged at the bottom of the heat exchanger 401, the heat exchange plate 402 is arranged through the shell 1, and the heat exchange plate 402 is a mesh structure;

[0025] In this embodiment, the mesh heat exchange structure can exchange heat with the heat exchange plate 402 when the exhaust gas passes through the mesh, thereby improving the heat exchange effect of the exhaust gas.

[0026] Example 2

[0027] like Figure 1-3 As shown, on the basis of Example 1, the utility model provides a technical solution: the liquid discharge mechanism 5 includes a water storage tank 501, a drain pipe 502 and a solenoid valve 503, the water storage tank 501 is opened at the bottom end of the shell 1, the drain pipe 502 is arranged at the bottom end of the water storage tank 501, and the solenoid valve 503 is arranged on the drain pipe 502; the mist shower mechanism 6 includes a liquid pump 601, a connecting pipe 602 and a mist shower nozzle 603, the liquid pump 601 is arranged on the inner wall of the shell 1, the connecting pipe 602 is arranged at both ends of the liquid pump 601, the end of the connecting pipe 602 is arranged inside the water storage tank 501, and the mist shower nozzle 603 is arranged at one end inside the shell 1; the connecting pipe 602 is fixedly arranged on one side edge of the heat exchange plate 402, the mist shower nozzle 603 is arranged around the side of the air inlet pipe 2, and the end of the mist shower nozzle 603 is inclined inwardly; the condensation mechanism 4 also includes an isolation net 403, the isolation net 403 is arranged at the top of the water storage tank 501, and the isolation net 403 is fixedly connected to the heat exchange plate 402;

[0028] In this embodiment, the mist shower mechanism 6 can be set up to spray the water in the water storage tank 501 through the mist shower nozzle 603 to the exhaust gas entering the inner part of the shell 1 through the air intake pipe 2. The atomized water vapor can reduce the temperature of the exhaust gas after mixing with the exhaust gas, thereby further improving the condensation effect of the exhaust gas.

[0029] The following is a detailed description of the working principle of this exhaust gas recovery condenser.

[0030] like Figure 1-3As shown, when in use, the exhaust gas is introduced into the housing 1 from the air inlet pipe 2, and the liquid pump 601 and the heat exchanger 401 are started at the same time. The heat exchanger 401 cools the heat exchange plate 402. At the same time, the water introduced from the water storage tank 501 by the liquid pump 601 passes through the connecting pipe 602, and the connecting pipe 602 connected to the heat exchange plate 402 cools the water inside. At the same time, the liquid pump 601 transports the water to the mist shower nozzle 603, and the mist shower nozzle 603 tilted inward sprays the atomized water vapor to the air inlet. The exhaust gas entering from the air pipe 2 is mixed with the exhaust gas, and the mixed gas moves toward the heat exchange plate 402 and exchanges heat with the heat exchange plate 402 when passing through the mesh of the heat exchange plate 402. The exhaust gas condenses and drips downward, and the dripping liquid passes through the isolation net 403 and flows into the water storage tank 501 for subsequent circulation operations. At the same time, after the exhaust gas condensation operation is completed, the drain pipe 502 can be opened through the solenoid valve 503 to replace the waste water in the water storage tank 501.

Claims

1. A waste gas recovery condenser, comprising a housing (1), Features: An air inlet pipe (2) and an air outlet pipe (3) are symmetrically arranged at both ends of the shell (1); a condensation mechanism (4) is arranged inside the shell (1); a liquid discharge mechanism (5) is arranged outside the condensation mechanism (4); and a mist shower mechanism (6) is arranged at one end inside the shell (1).

2. The exhaust gas recovery condenser according to claim 1, Features: The condensing mechanism (4) comprises a heat exchanger (401) and a heat exchange plate (402); the heat exchanger (401) is arranged at the top end of the outer shell (1); the heat exchange plate (402) is arranged at the bottom end of the heat exchanger (401); the heat exchange plate (402) passes through the outer shell (1); and the heat exchange plate (402) is a mesh structure.

3. The exhaust gas recovery condenser according to claim 1, Features: The liquid discharge mechanism (5) comprises a water storage tank (501), a drainage pipe (502) and a solenoid valve (503); the water storage tank (501) is disposed at the bottom end of the inner part of the housing (1); the drainage pipe (502) is disposed at the bottom end of the water storage tank (501); and the solenoid valve (503) is disposed on the drainage pipe (502).

4. The exhaust gas recovery condenser according to claim 1, Features: The mist shower mechanism (6) comprises a liquid pump (601), a connecting pipe (602) and a mist shower nozzle (603); the liquid pump (601) is arranged on the inner wall of the housing (1); the connecting pipe (602) is arranged at both ends of the liquid pump (601); the end of the connecting pipe (602) is arranged inside the water storage tank (501); and the mist shower nozzle (603) is arranged at one end inside the housing (1).

5. The exhaust gas recovery condenser according to claim 4, Features: The connecting pipe (602) is fixedly arranged on one side edge of the heat exchange plate (402), the mist shower nozzle (603) is arranged around the side of the air inlet pipe (2), and the end of the mist shower nozzle (603) is arranged to be inclined inwards.

6. The exhaust gas recovery condenser according to claim 1, Features: The condensing mechanism (4) further comprises an isolation net (403), wherein the isolation net (403) is arranged at the top of the water storage tank (501), and the isolation net (403) is fixedly connected to the heat exchange plate (402).