Shaft part quality detection equipment
By designing automated shaft-type parts quality inspection equipment, and using toggle members and detection components, the problem of low manual toggle detection efficiency in the existing technology is solved, automated inspection is realized, and detection efficiency and work efficiency are improved.
Patent Information
- Application Number
- CN202421071934.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the prior art, the coaxial detection efficiency of using a hand-tooled shaft body is low and increases the workload of the quality inspector, so it is impossible to efficiently complete the coaxial quality detection of the step shaft.
A shaft-type parts quality inspection equipment is designed, including a base, mounting plate, abutment member, toggle member, clamp rotary member and detection component. The automatic rotation of the shaft is achieved through the toggle member and the detection component is used to the shaft. The coaxiality is detected on the outer peripheral wall of the piece, and the data is displayed through the dial table.
It realizes coaxial detection without the need for human toggle shaft members to complete, improves detection efficiency, and supports simultaneous detection of multiple shaft members after one clamping.
Smart Images

Figure CN222211541U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of shaft parts processing, and in particular relates to a shaft parts quality detection device. Background Art
[0002] In the machining manufacturing industry, lathes are often used to make some shaft parts. Shaft parts are key components in mechanical devices for supporting and transmitting power. They are usually used to connect various rotating parts and transmit torque. Common shaft parts usually include smooth shafts, stepped shafts, and special-shaped shafts.
[0003] Nowadays, when lathes are used to process stepped shafts, the coaxiality requirements for the stepped shafts are relatively high. Coaxiality refers to the degree to which the axes of two cylindrical surfaces are in the same straight line. It can be used to control the coaxiality error between the measured axis and the reference axis of shaft parts. In order to check whether the coaxiality of the stepped shaft meets the requirements, it is often necessary to conduct a coaxiality quality test on the stepped shaft after processing.
[0004] Nowadays, when testing the coaxiality of stepped shafts, quality inspectors often clamp the shaft parts between two tips, then place the inspection contacts of the dial indicator against the side wall of the shaft, and then manually turn the shaft to make it rotate. During the rotation of the shaft, by observing the changes in the numbers or pointers on the dial indicator, it can be determined whether the coaxiality error of the shaft is within the designed range. However, measuring the coaxiality error of the shaft by manually turning the shaft to rotate will invisibly increase the workload of quality inspectors, and the efficiency of quality inspection is not high. Utility Model Content
[0005] Based on the problems mentioned in the above background technology, the utility model provides a shaft parts quality inspection equipment, which is used to solve the problem that measuring the coaxiality error of the shaft by rotating the shaft by hand will invisibly increase the workload of quality inspectors and the efficiency of quality inspection is not high.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A shaft parts quality inspection device, comprising:
[0008] A base and two mounting plates oppositely arranged on the top of the base;
[0009] A first abutment member, the first abutment member being arranged on a side wall of one mounting plate facing the other mounting plate;
[0010] a second abutment member, the second abutment member being horizontally movably disposed on another mounting plate;
[0011] A toggle member, the toggle member being disposed on a mounting plate provided with a second abutment member, and being used to operate and toggle the second abutment member to achieve horizontal movement;
[0012] A clamping rotating member, which is arranged on the second abutting member and is used to clamp an outer peripheral wall of one end of the measured shaft member to enable the shaft member to rotate;
[0013] A detection component is arranged between two mounting plates, and a detection head of the detection component abuts against the outer peripheral wall of the shaft.
[0014] On the basis of the above technical solution, the present invention also makes the following improvements:
[0015] Further, the first abutting member includes two tips, and the two tips are arranged on a side wall of one mounting plate facing the other mounting plate along a vertical direction.
[0016] Furthermore, the second abutment member includes two assembly cylinders, which are fastened and clamped in another mounting plate along the vertical direction. Push rods are passed through the two assembly cylinders. The two push rods are respectively on the same axis as the corresponding top points, and the pointed ends of the two push rods are respectively facing the corresponding top points.
[0017] Furthermore, the shifting member includes a fork frame hinged on the corresponding mounting plate through a support, the fork frame is provided with two clamping holes, the two push rods are provided with fixing columns, the two fixing columns are respectively clamped in the corresponding clamping holes, and a tension spring is provided between the side wall of the inclined portion of the fork frame and the side wall of the corresponding mounting plate.
[0018] Further, the clamping rotating member includes two steering gears and two rotating sleeves, the two steering gears are respectively arranged on the corresponding assembly cylinders through stable seats, the driving shafts of the two steering gears are respectively provided with gears, the two rotating sleeves are respectively sleeved on the corresponding assembly cylinders, the two rotating sleeves are respectively provided with gear rings, and the two gear rings are respectively meshed with the corresponding gears;
[0019] A plurality of clamping plates are hingedly provided on the outer peripheral walls of the two rotating sleeves through an array of hinge seats, a clamping head is provided on the clamping end of each clamping plate, and a rubber pad is provided on the clamping wall of each clamping head;
[0020] Each of the splints is provided with a fixing block 1, each of the hinge seats is provided with a fixing block 2, an extrusion spring is provided between one side wall of the fixing block and the corresponding side wall of the fixing block 2, a moving plate is provided on the inner side wall of each of the splints, and a conical protrusion is provided on the push rod.
[0021] Furthermore, the detection component includes two mounting rods arranged between two mounting plates, an assembly block is slidably mounted between the two mounting rods, two dial indicators are arranged on the assembly block, and the detection contacts of the two dial indicators are respectively abutted against the outer peripheral wall of the corresponding shaft.
[0022] Beneficial effects of the utility model:
[0023] 1. By arranging a base, two mounting plates, a first abutting member, a second abutting member and a toggle member combination, the second abutting member is moved away from the first abutting member by using the toggle member to widen the distance between the second abutting member and the first abutting member, and then the shaft is placed between the second abutting member and the first abutting member, and then the toggle member is operated to move the second abutting member close to the first abutting member, so that the abutting ends of the second abutting member and the first abutting member are respectively abutted against the center holes at the centers of the two ends of the shaft, so as to realize the assembly of the shaft between the second abutting member and the first abutting member;
[0024] 2. The clamping rotating member can clamp one end peripheral side wall of the shaft member assembled between the second abutting member and the first abutting member, so as to drive the shaft member to rotate between the first abutting member and the second abutting member;
[0025] 3. By setting up a detection component, when the shaft located between the first abutting member and the second abutting member rotates, the detection contact in the detection component abutting on the outer peripheral wall of the shaft can detect the coaxiality of the shaft, and the detection data result can be displayed on the dial. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0027] Figure 1 This is a diagram of the use status of a shaft parts quality inspection device of the utility model;
[0028] Figure 2 This is a back structural diagram of a shaft parts quality inspection device of the utility model;
[0029] Figure 3 This is a front structural diagram of a shaft parts quality inspection device of the utility model;
[0030] Figure 4 It is a partial cross-sectional view of a shaft parts quality inspection device of the utility model.
[0031] The attached drawings are marked as follows:
[0032] 1. Base; 2. Mounting plate; 201. Center; 301. Assembly tube; 302. Ejector rod; 303. Fixed column; 304. Fork frame; 305. Clamp hole; 306. Tension spring; 307. Support; 401. Stable seat; 402. Servo; 403. Gear; 404. Rotating sleeve; 405. Gear ring; 406. Articulated seat; 407. Clamp; 408. Abutment plate; 409. Fixed block 1; 410. Extrusion spring; 411. Fixed block 2; 412. Conical protrusion; 413. Collet; 414. Rubber pad; 501. Mounting rod; 502. Assembly block; 503. Dial indicator; 504. Detection contact; 6. Shaft. DETAILED DESCRIPTION
[0033] like Figure 1 to Figure 4 As shown, a shaft parts quality inspection device comprises:
[0034] A base 1 and two mounting plates 2 arranged opposite to each other on the top of the base 1; a first abutting member, the first abutting member is arranged on the side wall of one of the mounting plates 2 facing the other mounting plate 2, the first abutting member includes two top points 201, the two top points 201 are arranged on the side wall of one of the mounting plates 2 facing the other mounting plate 2 along the vertical direction; a second abutting member, the second abutting member is arranged on the other mounting plate 2 in a horizontally movably manner, the second abutting member includes two assembly cylinders 301, the two assembly cylinders 301 are fastened and clamped in the other mounting plate 2 along the vertical direction, and the two assembly cylinders A push rod 302 is penetrated through each of the 301, and the two push rods 302 are respectively on the same axis as the corresponding top 201, and the pointed ends of the two push rods 302 are respectively facing the corresponding top 201, and the two push rods 302 can be horizontally moved in the corresponding assembly tube 301, so that the distance between the push rod 302 and the top 201 is adjustable, and the pointed end of the push rod 302 can be pressed against the center hole of one end of the shaft member 6, and the top 201 can be pressed against the center hole of the other end of the shaft member 6, so as to realize the assembly of the shaft member 6 between the top 201 and the corresponding tip end of the push rod 302;
[0035] See also Figure 1 and Figure 2, a toggle member, which is arranged on the mounting plate 2 provided with a second abutting member, and the toggle member includes a fork frame 304 hinged on the corresponding mounting plate 2 through a support 307, and the fork frame 304 can rotate around the support 307, and two clamping holes 305 are arranged on the fork frame 304, and the two push rods 302 are each provided with a fixing column 303, and the two fixing columns 303 are respectively clamped in the corresponding clamping holes 305, and a tension spring 306 is arranged between the side wall of the inclined portion of the fork frame 304 and the side wall of the corresponding mounting plate 2; when it is necessary to assemble the shaft member 6 between the top 201 and the corresponding tip end of the push rod 302, the top end of the fork frame 304 can be pulled in a direction close to the top 201 to make it rotate around the support 307, so as to cause the tension spring 306 to be pulled. 6 is stretched, and during the rotation of the fork frame 304, the fixed column 303 can slide in the clamping hole 305, and at the same time, the side wall of the clamping hole 305 pushes the fixed column 303, thereby driving the ejector rod 302 to move in the direction away from the top 201, causing the distance between the top 201 and the ejector rod 302 to be widened, and then the shaft member 6 is placed between the top 201 and the corresponding tip end of the ejector rod 302, and then the pull on the top end of the fork frame 304 is released, and at this time, the stretched tension spring 306 retracts to drive the fork frame 304 to rotate around the support 307, causing the ejector rod 302 to move close to the top 201, causing the tip end of the ejector rod 302 and the tip end of the top 201 to respectively press against the center holes at both ends of the shaft member 6, so as to realize the assembly of the shaft member 6 between the top 201 and the ejector rod 302;
[0036] See also Figure 1 , Figure 3 , Figure 4 , a clamping rotating member, which is arranged on the second abutting member, and comprises two steering gears 402 and two rotating sleeves 404. The two steering gears 402 are respectively arranged on the corresponding assembly cylinder 301 through a stabilizing seat 401, and gears 403 are arranged on the driving shafts of the two steering gears 402. The two rotating sleeves 404 are respectively sleeved on the corresponding assembly cylinder 301, and gear rings 405 are arranged on the two rotating sleeves 404. The two gear rings 405 are respectively meshed with the corresponding gears 403. The gears 403 can be driven to rotate by starting the steering gears 402, and the rotating sleeves 404 can be driven to rotate after the meshing transmission of the gears 403 and the gear rings 405;
[0037] Multiple clamping plates 407 are hingedly provided on the outer peripheral walls of the two rotating sleeves 404 through an array of hinge seats 406. Each clamping plate 407 can rotate around the corresponding hinge seat 406. A clamping head 413 is provided on the clamping end of each clamping plate 407. A rubber pad 414 is provided on the clamping wall of each clamping head 413. The provided rubber pad 414 can increase the friction between the clamping head 413 and the outer peripheral wall of the shaft member 6 to avoid slipping.
[0038] A fixing block 1 409 is provided on each clamping plate 407, a fixing block 2 411 is provided on each hinge seat 406, and an extrusion spring 410 is provided between the side wall of the fixing block 1 409 and the corresponding side wall of the fixing block 2 411. The extrusion spring 410 can push the clamping plate 407 so that the clamping plate 407 rotates around the hinge seat 406, so that the clamp head 413 is tightly attached to the peripheral wall of the shaft member 6. A push plate 408 is provided on the inner side wall of each clamping plate 407, and a conical protrusion 412 is provided on the push rod 302. When the push rod 302 moves in a direction away from the top 201, the conical protrusion 412 can push the push plate 408, so that the clamping plate 407 rotates around the hinge seat 406, so that the clamp head 413 is separated from the contact with the outer peripheral wall of the shaft member 6.
[0039] When the push rod 302 moves away from the top 201, so that the distance between the top 201 and the push rod 302 is widened, and the shaft member 6 is placed between the top 201 and the corresponding tip end of the push rod 302, the conical protrusion 412 can abut the abutment plate 408, so that the clamping plate 407 rotates around the hinge seat 406, and the extrusion spring 410 is compressed, so that each clamping plate 407 opens, so as to place the shaft member 6 between the top 201 and the corresponding tip end of the push rod 302;
[0040] When the pull on the top of the fork frame 304 is released, the stretched tension spring 306 retracts and drives the fork frame 304 to rotate around the support 307, so that the top rod 302 moves along the top 201 to make the pointed end of the top rod 302 and the pointed end of the top 201 respectively press against the center holes at both ends of the shaft member 6, so that the shaft member 6 is assembled between the top 201 and the top rod 302. During the process, the compressed extrusion spring 410 rebounds and pushes the clamping plate 407 to rotate around the hinge seat 406, causing the rubber pad 414 on the clamping head 413 to fit tightly against the peripheral side wall of the shaft member 6, thereby clamping the peripheral side wall of one end of the shaft member 6, and then starting the steering gear 402 to drive the gear 403 to rotate. After the gear 403 and the gear ring 405 are meshed and transmitted, the rotating sleeve 404 and the clamping plate 407 are driven to rotate, and then the shaft member 6 clamped by each clamping head 413 is driven to rotate;
[0041] A detection component is arranged between the two mounting plates 2. The detection component includes two mounting rods 501 arranged between the two mounting plates 2. An assembly block 502 is slidably mounted between the two mounting rods 501. Two dial indicators 503 are arranged on the assembly block 502. The detection contacts 504 of the two dial indicators 503 are respectively abutted against the outer peripheral wall of the corresponding shaft member 6. When the shaft member 6 is assembled between the top end 201 and the pointed end of the top rod 302, the detection contacts 504 are abutted against the outer peripheral wall of the shaft member 6. Then, during the rotation of the shaft member 6, the detection contacts 504 can detect the coaxiality of the shaft member 6, and the detection data results can be displayed by the dial on the dial indicator 503; thereby, it is finally achieved that during the entire coaxiality detection process of the shaft member 6, there is no need to manually turn the shaft member 6, and multiple shaft members 6 can be detected at the same time after one clamping, thereby improving the detection efficiency.
[0042] The utility model is described in detail above. The description of the specific embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A shaft parts quality inspection device, characterized in that: include: A base (1) and two mounting plates (2) arranged opposite to each other on the top of the base (1); A first abutment member, the first abutment member being arranged on a side wall of one of the mounting plates (2) facing the other mounting plate (2); A second abutment member, the second abutment member being arranged horizontally movably on another mounting plate (2); A toggle member, the toggle member being arranged on a mounting plate (2) provided with a second abutment member, and being used to operate and toggle the second abutment member to achieve horizontal movement; A clamping rotating member, the clamping rotating member being arranged on the second abutting member and being used for clamping an outer peripheral wall of one end of the shaft member (6) to be measured so as to enable the shaft member (6) to rotate; A detection component is arranged between two mounting plates (2), and a detection head of the detection component abuts against the outer peripheral wall of the shaft member (6).
2. The shaft parts quality inspection device according to claim 1 is characterized in that: The first abutment member comprises two tips (201), and the two tips (201) are arranged along the vertical direction on the side wall of one mounting plate (2) facing the other mounting plate (2).
3. The shaft parts quality inspection device according to claim 2 is characterized in that: The second abutment member comprises two assembly cylinders (301), the two assembly cylinders (301) are fastened and clamped in another mounting plate (2) along the vertical direction, and a push rod (302) is passed through the two assembly cylinders (301), the two push rods (302) are respectively on the same axis as the corresponding top point (201), and the pointed ends of the two push rods (302) are respectively facing the corresponding top point (201).
4. The shaft parts quality inspection device according to claim 3 is characterized in that: The shifting member comprises a shift fork frame (304) hinged on a corresponding mounting plate (2) via a support (307), the shift fork frame (304) being provided with two clamping holes (305), the two push rods (302) being provided with fixing columns (303), the two fixing columns (303) being respectively clamped in the corresponding clamping holes (305), and a tension spring (306) being provided between the side wall of the inclined portion of the shift fork frame (304) and the side wall of the corresponding mounting plate (2).
5. A shaft parts quality inspection device according to claim 3 or 4, characterized in that: The clamping rotating member comprises two steering gears (402) and two rotating sleeves (404); the two steering gears (402) are respectively arranged on the corresponding assembly cylinder (301) through a stabilizing seat (401); the driving shafts of the two steering gears (402) are respectively provided with a gear (403); the two rotating sleeves (404) are respectively sleeved on the corresponding assembly cylinder (301); the two rotating sleeves (404) are respectively provided with a gear ring (405); the two gear rings (405) are respectively meshed with the corresponding gears (403); A plurality of clamping plates (407) are hingedly provided on the outer peripheral walls of the two rotating sleeves (404) through an array of hinge seats (406), a clamping head (413) is provided on the clamping end of each clamping plate (407), and a rubber pad (414) is provided on the clamping wall of each clamping head (413); Each of the clamping plates (407) is provided with a fixing block 1 (409), each of the hinged seats (406) is provided with a fixing block 2 (411), a compression spring (410) is provided between the side wall of the fixing block 1 (409) and the corresponding side wall of the fixing block 2 (411), a supporting plate (408) is provided on the inner side wall of each of the clamping plates (407), and a conical protrusion (412) is provided on the push rod (302).
6. The shaft parts quality inspection device according to claim 1 is characterized in that: The detection assembly comprises two mounting rods (501) arranged between two mounting plates (2); an assembly block (502) is slidably mounted between the two mounting rods (501); two dial indicators (503) are arranged on the assembly block (502); and detection contacts (504) of the two dial indicators (503) are respectively abutted against the outer peripheral walls of the corresponding shaft member (6).
