Material riveting detection work station
By designing a material rivet testing station, the riveting situation is automatically detected by induction equipment and pneumatic jaws, the problems of manual judgment and low efficiency are solved, and fast and accurate detection results are achieved.
Patent Information
- Application Number
- CN202420566115.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the prior art, the detection of the rivet fixing process mainly relies on manual naked eye judgment, there are misjudgment phenomena and low efficiency.
A material rivet testing station was designed, and the induction equipment was used to automatically detect whether the rivet was in place. Through the coordination of the detection column and the induction plate, the installation status of the inner and outer parts was determined, and the pneumatic jaws and electric tracks were used to achieve automatic Shipping and testing.
Automatic detection is realized, misjudgment is eliminated, detection efficiency is improved, and it can quickly and accurately determine whether the rivet is in place.
Smart Images

Figure CN222212213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material detection, in particular to a material riveting detection station. Background Art
[0002] Riveting is a fixing technique, which is often used to fix studs on iron plates, aluminum plates and other plates that cannot be welded. It is also a very common fixing method. The principle of riveting is to insert the insert part into the hole of another part, and then place the two together in a riveting machine for riveting, so that two or more metal plates are clamped together to form a connection method that is subjected to tensile force. After riveting, special detection equipment is usually required to detect whether the rivet is in place.
[0003] At present, it is very common in factories to use the naked eye to determine whether the rivets are in place. Manual judgment often leads to misjudgment and has low judgment efficiency. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a material riveting inspection station, and the above technical purpose is achieved through the following technical solutions:
[0005] A material riveting inspection station, comprising
[0006] The material comprises an outer part and an inner part, the outer part is provided with six groups of independent installation spaces inside, the inner part is assembled in the installation space of the outer part by riveting, and both sides of the outer part structure are provided with longitudinally arranged detection slots, and the detection slots are arranged on one side of each group of inner part installation positions;
[0007] A station installation profile, wherein the station installation profile is arranged longitudinally;
[0008] A detection base is provided with a detection module installed on the upper part of the detection base, and the detection module includes six groups of detection columns, which are used to be inserted and matched with the detection slots in the external component structure, and the six groups of detection columns are divided into two rows and placed on the upper part of the detection base, and the upper ends of the detection columns are embedded and fixed with induction sheets.
[0009] Furthermore, a mounting base is fixed on one side of the workstation mounting profile, and a material control module is installed on one side of the mounting base, and the material control module includes a detection downward pressure cylinder, a clamp connecting plate and a pneumatic clamp. The detection downward pressure cylinder is placed on one side of the mounting base, and the clamp connecting plate is fixed to the outside of the piston rod of the detection downward pressure cylinder, and is controlled by the detection downward pressure cylinder to perform lifting actions, the pneumatic clamp is fixed to the bottom of the clamp connecting plate, and moves with the clamp connecting plate, and the material is clamped inside the pneumatic clamp.
[0010] Furthermore, one side of the mounting substrate is provided with an electric rail fixed on the mounting substrate, one side of the electric rail is provided with a transverse slider slidably assembled on the electric rail, one side of the transverse slider is fixed with a cylinder mounting plate, and the detection downward pressure cylinder is fixed to the surface of the cylinder mounting plate.
[0011] Furthermore, a group of auxiliary rails for stabilizing the lateral movement are provided on the surface of the mounting base plate below the electric rail, and an auxiliary slider slidably assembled therewith is provided on the auxiliary rail, and the auxiliary slider is fixedly connected to the cylinder mounting plate.
[0012] Furthermore, a group of NG slide grooves are provided on one side of the detection base.
[0013] In summary, the utility model has the following beneficial effects:
[0014] The utility model can automatically detect whether the material is riveted in place by using a sensing device, thereby preventing misjudgment and improving detection efficiency compared with manual judgment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings:
[0016] Figure 1 It is the overall front view;
[0017] Figure 2 yes Figure 1 The enlarged schematic diagram of point I in the middle;
[0018] Figure 3 is a rear view of the device.
[0019] In the figure, 1. material; 2. workstation mounting profile; 3. detection base; 4. detection column; 5. mounting base plate; 6. downward pressure cylinder for detection; 7. clamp connecting plate; 8. pneumatic clamp; 9. electric track; 10. transverse slide; 11. cylinder mounting plate; 12. auxiliary track; 13. auxiliary slide; 14. NG slide; 15. detection slot. DETAILED DESCRIPTION
[0020] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 3 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.
[0021] Various exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings. Example
[0022] A material riveting inspection station, comprising
[0023] Material 1, Material 1 includes an outer component and an inner component. The interior of the outer component is provided with six groups of independent installation spaces. The inner component is riveted and assembled in the installation space of the outer component. Both sides of the outer component structure are provided with longitudinally arranged detection slots 15. The detection slots 15 are arranged on one side of each group of inner component installation positions.
[0024] The above-mentioned material 1 is the main object of detection in this embodiment. The six groups of internal components are fixed to the external components by riveting. By setting corresponding detection slots 15 one by one at the outer positions of the internal components, it is convenient to detect the completeness of the assembly of the material 1 through induction means in the subsequent process.
[0025] A detection base 3 is provided with a detection module installed on the upper part of the detection base 3. The detection module includes six groups of detection columns 4. The detection columns 4 are used to be inserted and matched with the detection slots 15 in the external component structure, and the six groups of detection columns 4 are divided into two rows and placed on the upper part of the detection base 3. The upper end of the detection column 4 is embedded with a sensor sheet.
[0026] In the above-mentioned detection module, the six groups of detection columns 4 can be respectively inserted into the detection slots 15 on the outside of the external component. If the internal component is installed in place, the sensor sheet on the upper end of the detection column 4 can sense the existence of the internal component, and it is judged as OK at this time. If the detection column 4 on a workstation does not detect the internal component, it is judged as NG at this time.
[0027] Furthermore, a group of NG slide grooves 14 is provided on one side of the detection base 3 .
[0028] Through the above scheme, the material 1 judged as OK will be sent out normally, and the material 1 judged as NG will be transported to the NG slot by the pneumatic clamp 8 to wait for manual inspection.
[0029] The workstation installation profile 2 is arranged longitudinally.
[0030] Furthermore, an electric rail 9 fixed on the mounting substrate 5 is provided on one side of the mounting substrate 5, a transverse slider 10 slidably assembled on the electric rail 9 is installed on one side of the electric rail 9, a cylinder mounting plate 11 is fixed on one side of the transverse slider 10, and the detection downward pressure cylinder 6 is fixed on the surface of the cylinder mounting plate 11.
[0031] Furthermore, a mounting base plate 5 is fixed on one side of the workstation mounting profile 2, and a material 1 control module is installed on one side of the mounting base plate 5. The material 1 control module includes a detection downward pressure cylinder 6, a clamp connecting plate 7 and a pneumatic clamp 8. The detection downward pressure cylinder 6 is placed on one side of the mounting base plate 5, and the clamp connecting plate 7 is fixed to the outside of the piston rod of the detection downward pressure cylinder 6. It is controlled by the detection downward pressure cylinder 6 to perform lifting actions. The pneumatic clamp 8 is fixed to the bottom of the clamp connecting plate 7 and moves with the clamp connecting plate 7. The material 1 is clamped inside the pneumatic clamp 8.
[0032] Through the above scheme, the material 1 control module can be moved and adjusted in the horizontal direction through the setting of the transverse track and the transverse slider 10, and can be moved and adjusted in the vertical direction through the control of the detection downward pressure cylinder 6. Before the detection, the pneumatic clamp 8 needs to be moved horizontally and lowered to clamp the material 1 to be detected from other stations and transport it to the top of the detection station. During the detection, under the control of the detection downward pressure cylinder 6, the height of the material 1 gradually decreases until the bottom of the material 1 contacts the detection base 3. At this time, the detection columns 4 above the detection base 3 are correspondingly inserted into their respective detection slots 15, and the internal components at this station are detected to see whether they are riveted and installed with the external components.
[0033] Furthermore, a group of auxiliary rails 12 for stabilizing the lateral movement are provided on the surface of the mounting base 5 below the electric rail 9 , and an auxiliary slider 13 slidably assembled therewith is provided on the auxiliary rail 12 , and the auxiliary slider 13 is fixedly connected to the cylinder mounting plate 11 .
[0034] Through the above solution, the arrangement of the auxiliary track 12 and the auxiliary slider 13 enhances the stability of the material 1 control module when it moves.
[0035] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the field of the present invention and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.
Claims
1. A material riveting inspection station, characterized by: include A material (1), the material (1) comprising an outer component and an inner component, the outer component is provided with six groups of independent installation spaces inside, the inner component is assembled in the installation space of the outer component by riveting, both sides of the outer component structure are provided with longitudinally arranged detection slots, the detection slots are arranged on one side of each group of inner component installation positions; A workstation installation profile (2), wherein the workstation installation profile (2) is arranged longitudinally; A detection base (3) is provided with a detection module mounted on the upper portion of the detection base (3), the detection module comprising six groups of detection columns (4), the detection columns (4) being used to be inserted and matched with detection slots in the external component structure, and the six groups of detection columns (4) are divided into two rows and arranged on the upper portion of the detection base (3), and the upper ends of the detection columns (4) are embedded and fixed with induction sheets.
2. A material riveting inspection station according to claim 1, characterized in that: A mounting base plate (5) is fixed on one side of the workstation mounting profile (2), and a material (1) control module is installed on one side of the mounting base plate (5). The material (1) control module includes a detection downward pressure cylinder (6), a clamping jaw connecting plate (7) and a pneumatic clamping jaw (8). The detection downward pressure cylinder (6) is placed on one side of the mounting base plate (5), and the clamping jaw connecting plate (7) is fixed to the outside of the piston rod of the detection downward pressure cylinder (6) and is controlled by the detection downward pressure cylinder (6) to perform lifting and lowering actions. The pneumatic clamping jaw (8) is fixed to the bottom of the clamping jaw connecting plate (7) and moves with the clamping jaw connecting plate (7). The material (1) is clamped inside the pneumatic clamping jaw (8).
3. A material riveting inspection station according to claim 2, characterized in that: One side of the mounting substrate (5) is provided with an electric rail (9) fixed on the mounting substrate (5), one side of the electric rail (9) is provided with a transverse sliding block (10) slidably mounted on the electric rail (9), one side of the transverse sliding block (10) is provided with a cylinder mounting plate (11) fixedly mounted, and the detection downward pressure cylinder (6) is fixed to the surface of the cylinder mounting plate (11).
4. A material riveting inspection station according to claim 3, characterized in that: The surface of the mounting base plate (5) is provided with a group of auxiliary rails (12) at a position below the electric rail (9) for stabilizing the lateral travel, and the auxiliary rails (12) are provided with auxiliary sliders (13) slidably assembled therewith, and the auxiliary sliders (13) are fixedly connected to the cylinder mounting plate (11).
5. A material riveting inspection station according to claim 4, characterized in that: A group of NG slide grooves (14) is provided on one side of the detection base (3).
