Gasket detection device
By introducing lifting support components and sensor systems into the gasket detection device, the problems of poor applicability in the prior art and inability to detect real-time during assembly are solved, and efficient detection and accurate assembly of the motor housing gasket is achieved, improving the efficiency of the motor housing gasket. The sealing and service life of the motor housing of new energy vehicles.
Patent Information
- Application Number
- CN202420992516.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing gasket detection devices have poor applicability and cannot be tested in real time during the assembly of the motor housing, resulting in low efficiency and rework and reassembly if the inspection fails.
A gasket detection device including a lifting support assembly and a cylinder is designed. Through the adjustable height and sensor system of the cylinder, the installation of the gasket can be detected during the assembly process, and the number of gaskets and the linear spring mechanism is used to determine the number of gaskets and Position, sensor triggers signals to determine missed or multiple installations.
Real-time detection of gaskets during assembly process is realized, detection efficiency is improved, suitable for different size parts and quantity scenarios, reducing the need for rework, and improving the accuracy and efficiency of assembly.
Smart Images

Figure CN222212964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection tooling, in particular to a gasket detection device. Background Art
[0002] The motor housing is an important component of the motor of new energy vehicles, and its performance has an important impact on the endurance and service life of new energy vehicles. At present, the motor housing of new energy vehicles is usually assembled from two or more components. During the use of the motor housing, the entry of rainwater and moisture may cause leakage of the motor, thereby reducing the performance of the motor. Therefore, it is necessary to add gaskets to the contact surfaces of the components when assembling the motor housing to improve the sealing.
[0003] The existing gasket detection device can detect the missing or over-installation of the motor housing gasket, thereby avoiding the risk of motor housing leakage. However, corresponding detection devices are required for parts of different sizes, which has poor applicability. In addition, during the detection process, the detection can only be carried out after the assembly is completed. If the detection fails, rework and reassembly are required, which is inefficient. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a gasket detection device, the purpose of which is to improve the applicability to parts of different sizes, meet the needs of detection during the assembly process, and improve efficiency.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A gasket detection device, comprising a lifting support assembly, a cylinder capable of vertical movement is mounted on the lifting support assembly, an output end of the cylinder capable of horizontal movement, a guide post fixing plate is connected to the output end, a group of guide posts arranged horizontally at intervals are arranged on the guide post fixing plate, the guide posts are arranged in the guide post fixing plate through linear bearings, a linear spring is sleeved on a portion of the guide post located on one side of the guide post fixing plate, and a detection block is connected to an end of the guide post, two ends of the linear spring are respectively connected to the detection block and an outer end surface of the linear bearing, and a sensing gasket is arranged on a portion of the guide post located on the other side of the guide post fixing plate;
[0007] A proximity switch is installed on the guide column fixing plate through the sensor fixing plate, the sensing end of the proximity switch is arranged opposite to the sensing gasket, and the proximity switch is connected to the PLC terminal of the assembly equipment;
[0008] When the detection block contacts the surface to be detected, if a gasket to be detected is installed on the surface to be detected, the detection block is pressed, causing the linear spring to compress and drive the guide column to move, thereby causing the sensing gasket to contact the proximity switch and trigger a signal.
[0009] Further technical solutions are:
[0010] The structure of the lifting support assembly comprises a mounting base plate, on which a support column is arranged, and on the support column a cylinder mounting plate which can slide along the support column is arranged, and the cylinder is mounted on the cylinder mounting plate.
[0011] The cylinder mounting plate is provided with a mounting hole, which is used to cooperate with the locking piece to lock the cylinder mounting plate and the guide column.
[0012] The mounting base plate is provided with a pillar fixing seat, and the bottom end of the pillar is fixed in the pillar fixing seat.
[0013] The mounting base plate is provided with bolt holes, which are used to cooperate with bolts to mount the gasket detection device on the fixture.
[0014] The beneficial effects of the utility model are as follows:
[0015] The utility model can detect the missing of the gasket of the motor housing and prevent over-installation. The gasket assembly can be tested during the assembly process, and the next process can be carried out after the test is qualified. Compared with the existing testing device, which needs to test the assembled product and rework if it is found to be unqualified, the efficiency is greatly improved.
[0016] The lifting support assembly of the utility model can adjust the height of the cylinder, and the output end of the cylinder can adjust the gap between the detection block and the detection surface, so that it is suitable for detection scenarios of parts of different sizes and different numbers of gaskets, and has strong applicability.
[0017] Other features and advantages of the present invention will be described in the following description or will be understood by implementing the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model.
[0019] Figure 2 for Figure 1 main view.
[0020] Figure 3 This is a schematic diagram of the structure of a part to be detected in an embodiment of the utility model.
[0021] In the figure: 1. Cylinder mounting plate; 2. Guide column fixing plate; 3. Guide column; 4. Sensor gasket; 5. Detection block; 6. Mounting base plate; 7. Sensor fixing plate; 8. Pillar; 9. Pillar fixing seat; 10. Cylinder; 11. Proximity switch; 12. Linear spring; 13. Linear bearing; 14. Detection surface; 15. Part one; 16. Part two; 17. Assembly surface. DETAILED DESCRIPTION
[0022] The specific implementation of the present utility model is described below with reference to the accompanying drawings.
[0023] like Figure 1 and Figure 2 As shown, the gasket detection device of this embodiment includes a lifting support assembly, on which a cylinder 10 capable of vertical movement is installed, the output end of the cylinder 10 can move horizontally, and a guide post fixing plate 2 is connected to the output end, a group of guide posts 3 arranged horizontally at intervals are provided on the guide post fixing plate 2, the guide posts 3 are arranged in the guide post fixing plate 2 through linear bearings 13, a portion of the guide posts 3 located on one side of the guide post fixing plate 2 is sleeved with a linear spring 12, and a detection block 5 is connected to the end of the guide post 3, and both ends of the linear spring 12 are respectively connected to the detection block 5 and the linear bearing 13. The outer end faces are connected, and the part of the guide column 3 located on the other side of the guide column fixing plate 2 is provided with a sensing gasket 4; a proximity switch 11 is installed on the guide column fixing plate 2 through the sensor fixing plate 7, and the sensing end of the proximity switch 11 is arranged opposite to the sensing gasket 4, and the proximity switch 11 is connected to the PLC terminal of the assembly equipment; when the detection block 5 contacts the surface to be detected, if the gasket to be detected is assembled on the surface to be detected, the detection block 5 is resisted, so that the linear spring 12 is compressed to drive the guide column 3 to move, and then the sensing gasket 4 contacts the proximity switch 11 and triggers the signal.
[0024] The structure of the lifting support assembly includes a mounting base plate 6 on which a support column 8 is arranged. The support column 8 is provided with a cylinder mounting plate 1 that can slide along the support column. The cylinder 10 is mounted on the cylinder mounting plate 1.
[0025] Specifically, a mounting hole is provided on the cylinder mounting plate 1. When the cylinder mounting plate 1 is raised or lowered along the guide column 3 to a desired height, the mounting hole is used to cooperate with a locking member to lock the cylinder mounting plate 1 and the guide column 3.
[0026] Specifically, a support bracket fixing seat 9 is provided on the installation base plate 6 , and the bottom end of the support bracket 8 is fixed in the support bracket fixing seat 9 .
[0027] Specifically, the mounting base plate 6 is provided with bolt holes, which are used to cooperate with bolts to mount the gasket detection device on the fixture.
[0028] Specifically, the guide column fixing plate 2 is connected to the output end of the cylinder 10 by bolts, and the cylinder body of the cylinder 10 is connected to the cylinder mounting plate 1 by bolts.
[0029] See also Figures 1 to 3 In this embodiment, the motor housing to be tested is assembled by part 15 and part 2 16. During the assembly process, one or more gaskets need to be set on the assembly surfaces 17 of the two parts. The specific workflow includes:
[0030] (1) Connect one end of the proximity switch 11 to the PLC terminal of the assembly equipment so that it can receive the induction signal;
[0031] (2) During the assembly process, first place the part 15, the edge of its assembly surface 17 has a detection surface 14, and the height of the cylinder mounting plate 1 is adjusted according to the position of the detection surface 14;
[0032] (3) Start the cylinder 10 so that the detection block 5 can move onto the detection surface 14 without interfering with the parts, and keep the gap with the detection surface 14 no greater than the thickness of the gasket to be installed;
[0033] (4) Install the gasket on the assembly surface 17. During the assembly process, the gasket will push the detection block 5, thereby moving the guide column 3, and then the sensing gasket 4 installed at the end of the guide column 3 can contact the proximity switch 11. The PLC receives the signal and determines whether the gasket has been installed. If qualified, it will proceed to the next step. If not, it will not be able to proceed to the next step.
[0034] The utility model pushes the detection block to the detection surface through the cylinder, and pushes the detection block to move along the guide column direction through the placement of the gasket, so that the sensing gasket contacts the proximity switch, and the number of gaskets placed can be judged by the number of proximity switch inductions to judge whether there is a missing or over-installed situation. The invention reduces the error caused by manual assembly and improves the accuracy of assembly by detecting the gasket.
[0035] Those skilled in the art can understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gasket detection device, characterized in that: The invention comprises a lifting support assembly, wherein a cylinder (10) capable of vertical movement is mounted on the lifting support assembly, the output end of the cylinder (10) capable of horizontal movement, the output end being connected to a guide post fixing plate (2), a group of guide posts (3) arranged horizontally at intervals being arranged on the guide post fixing plate (2), the guide posts (3) being arranged in the guide post fixing plate (2) through linear bearings (13), a portion of the guide posts (3) located on one side of the guide post fixing plate (2) being sleeved with a linear spring (12), and an end of the guide posts (3) being connected to a detection block (5), the two ends of the linear spring (12) being respectively connected to the outer end surfaces of the detection block (5) and the linear bearing (13), and a sensing gasket (4) being arranged on the other side of the guide post fixing plate (2); A proximity switch (11) is installed on the guide column fixing plate (2) via a sensor fixing plate (7), the sensing end of the proximity switch (11) is arranged opposite to the sensing gasket (4), and the proximity switch (11) is connected to a PLC terminal of the assembly equipment; When the detection block (5) contacts the surface to be detected, if a gasket to be detected is installed on the surface to be detected, the detection block (5) is pressed, causing the linear spring (12) to compress and drive the guide column (3) to move, thereby causing the sensing gasket (4) to contact the proximity switch (11) and trigger a signal.
2. The gasket detection device according to claim 1, characterized in that: The structure of the lifting support assembly comprises a mounting base plate (6) on which a support column (8) is arranged, and the support column (8) is provided with a cylinder mounting plate (1) that can slide along the support column, and the cylinder (10) is mounted on the cylinder mounting plate (1).
3. The gasket detection device according to claim 2, characterized in that: The cylinder mounting plate (1) is provided with a mounting hole, which is used to cooperate with a locking member to lock the cylinder mounting plate (1) and the guide column (3).
4. The gasket detection device according to claim 2, characterized in that: A pillar fixing seat (9) is provided on the installation base plate (6), and the bottom end of the pillar (8) is fixed in the pillar fixing seat (9).
5. The gasket detection device according to claim 2, characterized in that: The mounting base plate (6) is provided with bolt holes for cooperating with bolts to mount the gasket detection device on the fixture.
