Early warning device for multi-needle sensing processing
By designing a warning device for multi-pin sensing processing in pin machining, using the detection base and pressure sensor to detect the insertion status, the problem of unqualified products affecting quality is solved, automatic alarm and shutdown equipment is realized, and product quality is improved Inspection and maintenance efficiency.
Patent Information
- Application Number
- CN202420946052.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the pin machining process, if the product cannot be tested and sorted, it will affect the product quality and hinder the overall processing process.
Design a warning device for multi-needle sensing processing, including a detection base, a pressure sensor and an insertion sensing sensor. The insertion status of the product is detected through the sensing sensor, and automatically alarms and stops the equipment when an unqualified product is detected to ensure that Product quality.
It effectively improves the product quality inspection and sorting capabilities during pin machining, ensures the continuity of the processing process, and simplifies the maintenance and maintenance process through clamping design, and improves maintenance efficiency.
Smart Images

Figure CN222214773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pin insertion machine processing, in particular to an early warning device for multi-pin sensing processing. Background Art
[0002] Pin insertion machining is a common processing method, usually used to manufacture electronic equipment and connectors. Pin insertion machines can insert needle-shaped parts or connector pins into board substrates, electronic cables or other components at high speed and precision. When unqualified products appear during the pin insertion machining process, if the products processed by the pin insertion machine cannot be inspected and sorted, it will affect the product quality and thus affect the overall processing process. Therefore, in order to solve the above problems, we propose an early warning device for multi-pin sensing processing. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides an early warning device for multi-needle sensing processing, which solves the technical problem that when unqualified products appear during the pin insertion machine processing, if the products processed by the pin insertion machine cannot be inspected and sorted, it will affect the product quality and further affect the overall processing process.
[0005] (II) Technical solution
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] An early warning device for multi-needle sensing processing comprises a detection base, a side end of the detection base is provided with a plurality of mounting holes, and an upper end of the detection base is provided with a plurality of arc holes;
[0008] Wherein, the position of each of the mounting holes is equidistantly arranged on the circumferential surface of the detection base, and the position of each of the arc-shaped holes is equidistantly arranged on the upper end of the detection base;
[0009] The upper end of the detection base is provided with a pressure sensor, the upper end of the pressure sensor is provided with a protective shell, the upper end of the protective shell is fixedly installed with an insertion sensing sensor, the insertion sensing sensor includes an insertion interface, a fixed bottom plate and a signal transmission interface,
[0010] The plug-in interface is located at the upper end of the protective shell, the fixed bottom plate is located at the inner side wall of the protective shell, and the signal transmission interface is located at the side end of the protective shell.
[0011] Preferably: three fixed half rings are fixedly mounted on the upper end of the detection base;
[0012] The three fixed half rings surround the outside of the pressure sensor.
[0013] A support plate is fixedly mounted on the upper end of the detection base;
[0014] Wherein, the support plate is located at one side of the pressure sensor.
[0015] A pressing plate is rotatably mounted on the side end of the support plate;
[0016] Wherein, the pressing plate is located at a side away from the pressure sensor.
[0017] Preferably: a spring is fixedly mounted on the side end of the support plate;
[0018] Wherein, the spring is fixedly connected to the side end of the pressing plate.
[0019] A plug-in block is hingedly mounted on the side end of the pressing plate;
[0020] Wherein, the plug-in block is slidably sleeved on the side end of the support plate, and the plug-in block is clamped and installed with the side end of the pressure sensor.
[0021] (III) Beneficial effects
[0022] 1. The insertion sensing sensor transmits the sensing signal of the insertion status (correct insertion / not inserted in place / not inserted / incorrect insertion) of each needle of the product fed back by the plug interface from the signal transmission interface. When the product is plugged into the plug interface, the plug interface is forced to squeeze the insertion sensing sensor, the insertion sensing sensor is forced to squeeze the protective shell, the protective shell is forced to squeeze the pressure sensor, and the pressure sensor senses the pressure of the product connection after being stressed, and then the insertion status (correct insertion / not inserted in place / not inserted / incorrect insertion) sensing signal of each needle of the product is derived. By connecting the early warning device for multi-needle sensing processing with the insertion sensing sensor, and then connecting the pressure sensor with the early warning device, the sensor can detect and sort the products processed by the pin insertion machine, and then when unqualified products are detected, the device will automatically alarm and stop the equipment, thereby improving the practicability of the early warning device for multi-needle sensing processing.
[0023] 2. The pressing plate rotates to squeeze the spring, and the spring is deformed under force. The deformation of the spring releases the limit on the pressing plate, and the pressing plate rotates to drive the plug-in block, and the plug-in block is forced to slide on the side end of the support plate. When the plug-in block is forced to separate from the pressure sensor, the pressure sensor is pulled, and the pressure sensor is forced to separate from between the three fixed semi-rings, and then the pressing plate is maintained and repaired. By designing the placement method of the early warning device for multi-needle sensing processing to be a snap-on type, quick disassembly can be achieved when the early warning device for multi-needle sensing processing is maintained and repaired, thereby effectively improving the work efficiency of maintenance and repair of the early warning device for multi-needle sensing processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0025] Figure 1 This is a structural diagram of the entire early warning device of the utility model;
[0026] Figure 2 A structural diagram of the early warning device of the utility model;
[0027] Figure 3 A structural diagram of the sensor inserted into the utility model;
[0028] Figure 4 It is a structural diagram of the plug-in block of the utility model.
[0029] Legend: 1. Detection base; 11. Mounting hole; 12. Arc hole; 13. Pressure sensor; 14. Protective shell; 2. Fixed half ring; 21. Support plate; 22. Spring; 23. Press plate; 24. Plug-in block; 3. Insert sensing sensor; 31. Plug interface; 32. Fixed bottom plate; 33. Signal transmission interface. DETAILED DESCRIPTION
[0030] The embodiment of the present application provides an early warning device for multi-needle sensing processing, which effectively solves the technical problem that when unqualified products appear in the pin insertion machine processing process, if the products processed by the pin insertion machine cannot be inspected and sorted, it will affect the product quality and further affect the overall processing process.
[0031] Example
[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in the embodiment of the present application effectively solves the technical problem that when unqualified products appear during the pin insertion machine processing, if the products processed by the pin insertion machine cannot be detected and sorted, it will affect the product quality and further affect the overall processing process. The overall idea is based on the following:
[0033] In view of the problems existing in the prior art, the utility model provides an early warning device for multi-needle sensing processing, comprising a detection base 1, a plurality of mounting holes 11 are opened at the side end of the detection base 1, and a plurality of arc holes 12 are opened through the upper end of the detection base 1; wherein, the position of each mounting hole 11 is evenly arranged on the circumferential surface of the detection base 1, and the position of each arc hole 12 is evenly arranged at the upper end of the detection base 1; a pressure sensor 13 is arranged at the upper end of the detection base 1, and a protective shell 14 is arranged at the upper end of the pressure sensor 13, and an insertion sensing sensor 3 is fixedly installed at the upper end of the protective shell 14, and the insertion sensing sensor 3 includes an insertion interface 31, a fixed bottom plate 32 and a signal transmission interface 33, wherein the position of the insertion interface 31 is located at the protective shell 14. At the upper end of the protective shell 14, the fixed bottom plate 32 is located on the inner side wall of the protective shell 14, and the signal transmission interface 33 is located on the side end of the protective shell 14. The product is plugged into the plug-in interface 31, and the insertion sensing sensor 3 transmits the insertion status (correct insertion / not plugged in place / not plugged in / misplugged) of each needle of the product fed back by the plug-in interface 31 from the signal transmission interface 33. When the product is plugged into the plug-in interface 31, the plug-in interface 31 is subjected to force to squeeze the insertion sensing sensor 3, and the insertion sensing sensor 3 is subjected to force to squeeze the protective shell 14, and the protective shell 14 is subjected to force to squeeze the pressure sensor 13. After being subjected to force, the pressure sensor 13 senses the pressure of the product connection, and then derives the insertion status (correct insertion / not plugged in place / not plugged in / misplugged) sensing signal of each needle of the product.
[0034] Three fixed half rings 2 are fixedly installed on the upper end of the detection base 1; wherein the three fixed half rings 2 surround the outside of the pressure sensor 13; a support plate 21 is fixedly installed on the upper end of the detection base 1; wherein the support plate 21 is located on one side of the pressure sensor 13; a pressing plate 23 is rotatably installed on the side end of the support plate 21; wherein the pressing plate 23 is located on the side away from the pressure sensor 13; a spring 22 is fixedly installed on the side end of the support plate 21; wherein the spring 22 is fixedly connected to the side end of the pressing plate 23; a plug-in block 24 is hingedly installed on the side end of the pressing plate 23; wherein the plug-in block 24 slides The plug-in block 24 is sleeved on the side end of the support plate 21, and is installed by snapping with the side end of the pressure sensor 13. The pressing plate 23 is pressed, and the pressing plate 23 is forced to rotate on the support plate 21. The pressing plate 23 rotates to squeeze the spring 22, and the spring 22 is forced to deform. The deformation of the spring 22 releases the limit on the pressing plate 23. The pressing plate 23 rotates to drive the plug-in block 24, and the plug-in block 24 is forced to slide on the side end of the support plate 21. When the plug-in block 24 is forced to separate from the pressure sensor 13, the pressure sensor 13 is pulled, and the pressure sensor 13 is forced to separate from the three fixed semi-rings 2, and then the pressing plate 23 is maintained and repaired.
[0035] Working principle:
[0036] The first step, when the early warning device for multi-needle sensing processing is used, the product is plugged into the plug-in interface 31, and the insertion sensing sensor 3 transmits the insertion status (correct insertion / not inserted in place / not inserted / incorrect insertion) of each needle of the product fed back by the plug-in interface 31. The sensing signal is transmitted from the signal transmission interface 33. When the product is plugged into the plug-in interface 31, the plug-in interface 31 is subjected to force to squeeze the insertion sensing sensor 3, the insertion sensing sensor 3 is subjected to force to squeeze the protective shell 14, and the protective shell 14 is subjected to force to squeeze the pressure sensor 13. After the pressure sensor 13 is subjected to force, it senses the pressure of the product connection, and then derives the insertion status (correct insertion / not inserted in place / not inserted / incorrect insertion) sensing signal of each needle of the product. By connecting the early warning device for multi-needle sensing processing with the insertion sensing sensor 3, and then connecting the pressure sensor 13 with the early warning device, the sensor detects and sorts the products processed by the needle insertion machine, and then when unqualified products are detected, the device will automatically alarm and stop the equipment, thereby improving the practicality of the early warning device for multi-needle sensing processing.
[0037] The second step is that after the use of the early warning device for multi-needle sensing processing is finished, the sensor needs to be inspected and repaired. The pressing plate 23 is pressed, and the pressing plate 23 is forced to rotate on the supporting plate 21. The pressing plate 23 rotates to squeeze the spring 22, and the spring 22 is forced to deform. The deformation of the spring 22 releases the limit on the pressing plate 23, and the pressing plate 23 rotates to drive the plug-in block 24. The plug-in block 24 is forced to slide on the side end of the supporting plate 21. When the plug-in block 24 is forced to disengage from the pressure sensor 13, the pressure sensor 13 is pulled, and the pressure sensor 13 is forced to disengage from between the three fixed semi-rings 2, and then the pressing plate 23 is maintained and repaired. By designing the placement method of the early warning device for multi-needle sensing processing to be a clip-on type, quick disassembly can be achieved when the early warning device for multi-needle sensing processing is maintained and repaired, thereby effectively improving the work efficiency of the maintenance and repair of the early warning device for multi-needle sensing processing.
[0038] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. An early warning device for multi-needle sensing processing, comprising a detection base (1), It is characterized in that A plurality of mounting holes (11) are provided at the side end of the detection base (1), and a plurality of arc-shaped holes (12) are provided through the upper end of the detection base (1); Wherein, the position of each of the mounting holes (11) is evenly spaced and arranged on the circumferential surface of the detection base (1), and the position of each of the arc-shaped holes (12) is evenly arranged at an angle on the upper end of the detection base (1); The upper end of the detection base (1) is provided with a pressure sensor (13), the upper end of the pressure sensor (13) is provided with a protective shell (14), the upper end of the protective shell (14) is fixedly mounted with an insertion sensing sensor (3), the insertion sensing sensor (3) comprising an insertion interface (31), a fixed bottom plate (32) and a signal transmission interface (33), The insertion port (31) is located at the upper end of the protective shell (14), the fixed bottom plate (32) is located at the inner side wall of the protective shell (14), and the signal transmission port (33) is located at the side end of the protective shell (14).
2. The early warning device for multi-needle sensing processing according to claim 1, It is characterized in that Three fixed half rings (2) are fixedly mounted on the upper end of the detection base (1); The three fixed half rings (2) surround the outside of the pressure sensor (13).
3. The early warning device for multi-needle sensing processing according to claim 2, It is characterized in that A support plate (21) is fixedly mounted on the upper end of the detection base (1); Wherein, the support plate (21) is located on one side of the pressure sensor (13).
4. The early warning device for multi-needle sensing processing according to claim 3, It is characterized in that A pressing plate (23) is rotatably mounted on the side end of the support plate (21); The pressing plate (23) is located on a side away from the pressure sensor (13).
5. The early warning device for multi-needle sensing processing according to claim 4, It is characterized in that A spring (22) is fixedly mounted on the side end of the support plate (21); Wherein, the spring (22) is fixedly connected to the side end of the pressing plate (23).
6. The early warning device for multi-needle sensing processing according to claim 5, It is characterized in that A plug-in block (24) is hingedly mounted on the side end of the pressing plate (23); The plug-in block (24) is slidably sleeved on the side end of the support plate (21), and the plug-in block (24) is snap-fitted and installed with the side end of the pressure sensor (13).
