Bus clamp
By improving the conductive row and installation socket connection method of the busbar clip, combined with SMC resin composite material and reinforcement rib design, the water inlet problem of existing busbar clips in humid environments is solved, the sealing effect is achieved, and the safety and service life are improved. .
Patent Information
- Application Number
- CN202420941508.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing busbar is clamped in an external humid or water-intake environment and can easily cause water inlet to occur, failure, poor safety and lack waterproofing.
By improving the connection between the conductive strip and the mounting socket, a sealing connection is formed using injection molding technology, combined with SMC resin composite material and reinforcement rib design, enhancing sealing, and further improving waterproof performance through sealing ring and bolt connections.
It realizes preventing water flow from entering in humid or inlet environments, avoiding short circuits and power outages, improving the reliability and use safety of busbar clips, and reducing maintenance and replacement costs.
Smart Images

Figure CN222214823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a busbar clamp and belongs to the field of power components. Background Art
[0002] Busbar clamps are common electrical connectors in power distribution systems. They are mainly used to connect busbars and play a conductive and fixed role. Busbars are high-capacity, low-impedance power transmission pipelines that can provide power to various distribution equipment and power facilities. Therefore, the reliability and stability of busbar connections are crucial to the normal operation of the power system. Busbar clamps can ensure the conductive connection between busbars, allowing current to flow smoothly and avoid power system failures. At the same time, they can also fix the position of the busbars to ensure the stability and reliability of the system.
[0003] The existing busbar clamp is installed in the switch cabinet, usually by plugging the conductive bar into the insulating seat and then installing it in the switch cabinet. An installation gap will be generated between the conductive bar and the insulating seat. For example, the Chinese utility model with publication number CN215378373U discloses a busbar clamp, including: a mounting base, a plurality of first grooves are provided on the mounting base; a plurality of insulating seats, each of the insulating seats is respectively installed in each of the first grooves, the top of the insulating seat is lower than the top of the first groove, and the insulating seat is suitable for providing a second groove, the second groove of each of the insulating seats is suitable for installing each conductive bar, and the width of the second groove is greater than the width of the conductive bar; a plurality of positioning members, each of the positioning members is respectively arranged in each of the first grooves, and the length of the positioning members is adjustable, and the two ends of the positioning members are suitable for respectively abutting against the inner side wall of the first groove and the conductive bar. The utility model does not have a waterproof function. When water enters from the outside, it is easy to cause water to enter the switch cabinet and thus fail as a whole, and the safety is poor. Utility Model Content
[0004] The utility model aims to provide a busbar clamp in order to overcome the shortcomings and deficiencies of the prior art.
[0005] A busbar clamp comprises a mounting plate and an insulating seat, wherein a plurality of mounting platforms are arranged at intervals on the insulating seat, wherein a mounting socket is arranged on the mounting platform, wherein a conductive bar is inserted into the mounting socket, wherein the mounting platform and the conductive bar are integrally formed by injection molding, so that the mounting socket and the outer wall of the conductive bar form a tightly fitting sealed connection, and by improving the connection method between the conductive bar and the mounting socket, the gap between the mounting platform and the conductive bar is directly filled by injection molding to form a sealed connection, so that when the busbar clamp is affected by external moisture and water ingress, it can play a waterproof effect, avoid affecting the normal use of the switch cabinet, ensure safe use, and reduce the cost of maintenance and replacement.
[0006] Furthermore, the material of the mounting platform is SMC resin composite material, which replaces traditional materials. The SMC resin composite material can be injection molded together with the conductive bar to prevent water from entering the gap between the mounting platform and the conductive bar to cause short circuit, power outage, etc., thereby improving the use effect.
[0007] Preferably, the number of the mounting platforms is at least one, and the number of mounting platforms can be adjusted according to the specific installation environment of the busbar clamp, in line with the design requirements of the switch cabinet, to improve the application scope and flexibility of the busbar clamp.
[0008] Preferably, the mounting platforms are interconnected by reinforcing ribs. The design of the reinforcing ribs can improve the strength of the mounting platforms, increase the service life, and prevent the mounting platforms from being easily deformed. The number of reinforcing ribs can be adjusted according to the design requirements of the busbar clamp.
[0009] Preferably, a sealing groove surrounding the mounting platform is provided on the mounting plate, and a sealing ring is provided in the sealing groove to form a sealing connection with the insulating seat. The sealing ring can further enhance the sealing of the busbar clamp, provide a sealing effect between the mounting plate and the insulating seat, avoid water ingress at the connection between the two, and improve the reliability and waterproofness of the busbar clamp.
[0010] Furthermore, a connecting groove is provided on the mounting plate, and the bottom of the mounting platform extends to the other side of the mounting plate through the connecting groove for connection with the switch cabinet.
[0011] Furthermore, the insulating seat is provided with a plurality of first fixing holes surrounding the mounting platform, and the mounting plate is provided with second fixing holes corresponding to the first fixing holes. The insulating seat and the mounting plate are fixedly connected by bolts through the first fixing holes and the second fixing holes. The connection strength using bolts is good, more firm, and has a low processing cost, thereby reducing the manufacturing cost and installation cost of the busbar clamp.
[0012] Preferably, the second fixing hole is located at the periphery of the sealing groove, which can enhance the sealing effect of the sealing ring in the sealing groove, enhance the connection effect through bolts, squeeze the sealing ring to cause deformation, and further improve the sealing and waterproof properties.
[0013] The beneficial effects of the utility model are as follows: by improving the connection method between the conductive bus and the mounting socket, the gap between the mounting platform and the conductive bus is directly filled by injection molding to form a sealed connection. When the busbar clamp is affected by external moisture and water ingress, it can achieve a waterproof effect, avoid affecting the normal use of the switch cabinet, ensure safe use, and reduce maintenance and replacement costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the utility model.
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the installation slot in the utility model;
[0017] Figure 3 for Figure 2 A magnified detail of the center A;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the first fixing hole in the utility model;
[0019] Figure 5 It is a schematic diagram of the explosion structure of the utility model;
[0020] In the figure, 1, mounting plate; 11, sealing groove; 111, sealing ring; 12, connecting groove; 13, second fixing hole; 2, insulating seat; 21, mounting platform; 211, mounting socket; 22, reinforcing rib; 23, first fixing hole; 3, conductive bar. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0022] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.
[0023] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are used to explain and understand the present invention, but not to limit the scope of protection of the present invention.
[0024] like Figure 1-5As shown, an embodiment of a busbar clamp of the utility model comprises a mounting plate 1 and an insulating seat 2, wherein a plurality of mounting platforms 21 are arranged at intervals on the insulating seat 2, wherein a mounting socket 21 is arranged on the mounting platform 21, wherein a conductive bar 3 is plugged into the mounting socket 211, wherein the mounting platform 21 and the conductive bar 3 are integrally formed by injection molding, so that the mounting socket 211 and the outer wall of the conductive bar 3 form a tightly fitting sealed connection, and by improving the connection mode between the conductive bar 3 and the mounting socket 211, the gap between the mounting platform 21 and the conductive bar 3 is directly filled by injection molding to form a sealed connection, and when the busbar clamp is affected by external moisture and water ingress environment, it can play a waterproof effect, avoid affecting the normal use of the switch cabinet, ensure safe use, and reduce the cost of maintenance and replacement.
[0025] The mounting platform 21 is made of SMC resin composite material instead of traditional materials. The SMC resin composite material can be injection molded together with the conductive bar 3 to prevent water from entering the gap between the mounting platform 21 and the conductive bar 3 to cause short circuits, power outages, etc., thereby improving the use effect.
[0026] The number of the mounting platform 21 is at least one, and the number of the mounting platform 21 can be adjusted according to the specific installation environment of the busbar clamp, in line with the design requirements of the switch cabinet, to improve the application scope and flexibility of the busbar clamp.
[0027] The mounting platforms 21 are connected to each other by reinforcing ribs 22. The design of the reinforcing ribs 22 can improve the strength of the mounting platforms 21, increase the service life, and prevent the mounting platforms 21 from being easily deformed. The number of reinforcing ribs 22 can be adjusted according to the design requirements of the busbar clamp.
[0028] A sealing groove 11 surrounding the mounting platform 21 is provided on the mounting plate 1, and a sealing ring 111 is provided in the sealing groove 11 to form a sealing connection with the insulating seat 2. The sealing ring 111 can further enhance the sealing performance of the busbar clamp, provide a sealing effect between the mounting plate 1 and the insulating seat 2, prevent water from entering the connection between the two, and improve the reliability and waterproofness of the busbar clamp.
[0029] The mounting plate 1 is provided with a connecting groove 12 , and the bottom of the mounting platform 21 extends to the other side of the mounting plate 1 through the connecting groove 12 for connection with the switch cabinet.
[0030] The insulating seat 2 is provided with a plurality of first fixing holes 23 surrounding the mounting platform 21, and the mounting plate 1 is provided with second fixing holes 13 corresponding to the first fixing holes 23. The insulating seat 2 and the mounting plate 1 are fixedly connected by bolts through the first fixing holes 23 and the second fixing holes 13. The bolt connection has good connection strength, is more firm, and has low processing cost, thereby reducing the manufacturing cost and installation cost of the busbar clamp.
[0031] The second fixing hole 13 is located at the periphery of the sealing groove 11, and can enhance the sealing effect of the sealing ring 111 in the sealing groove 11. The connection effect is enhanced by bolts, and the sealing ring 111 is squeezed to deform it, thereby further improving the sealing and waterproof properties.
[0032] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.
[0033] Although the present invention has been described with reference to several specific embodiments, it should be understood that the present invention is not limited to the specific embodiments disclosed. The present invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. A busbar clamp, characterized in that: It includes a mounting plate and an insulating seat. A plurality of mounting platforms are arranged at intervals on the insulating seat. A mounting socket is arranged on the mounting platform. A conductive bar is inserted into the mounting socket. The mounting platform and the conductive bar are integrally formed by injection molding, so that the mounting socket and the outer wall of the conductive bar form a tightly fitting sealed connection.
2. The busbar clamp according to claim 1, characterized in that: The material of the mounting platform is SMC resin composite material.
3. The busbar clamp according to claim 1 or 2, characterized in that: The number of the mounting platform is at least one.
4. The busbar clamp according to claim 3, characterized in that: The mounting platforms are connected to each other via reinforcing ribs.
5. The busbar clamp according to claim 1, characterized in that: The mounting plate is provided with a sealing groove surrounding the mounting platform, and the sealing groove is provided with a sealing ring which forms a sealing connection with the insulating seat.
6. The busbar clamp according to claim 2, characterized in that: The mounting plate is provided with a connecting groove, and the bottom of the mounting platform extends to the other side of the mounting plate through the connecting groove for connection with the switch cabinet.
7. The busbar clamp according to claim 1, characterized in that: The insulating seat is provided with a plurality of first fixing holes surrounding the mounting platform, the mounting plate is provided with second fixing holes corresponding to the first fixing holes, and the insulating seat and the mounting plate are fixedly connected by bolts connecting the first fixing holes and the second fixing holes.
8. The busbar clamp according to claim 7, characterized in that: The second fixing hole is located at the periphery of the sealing groove.
Citation Information
Patent Citations
Bus clamp
CN215378373U
