Automobile air dryer

By introducing a filter mechanism and electric heating wire into the automobile air dryer, the problems of moisture accumulation and impurity pollution are solved, the drying efficiency and device stability are improved, the service life is extended, and the replacement frequency is reduced.

CN222219125UInactive Publication Date: 2024-12-24伍翔
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Patent Information

Application Number
CN202420603393.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing automotive air dryers are prone to moisture accumulation and impurity contamination after use, resulting in reduced drying efficiency and frostbite problems, increasing replacement frequency and economic pressure.

Method used

An automobile air dryer including a base, shell, drying tank, filtering mechanism and electric heating wire is designed. The air is filtered through the filtering mechanism. The electric heating wire regularly heats the drying tank to avoid moisture accumulation and impurity contamination, and passes through the support column and fixing frame. Improve the stability and safety of the device.

Benefits of technology

It effectively avoids moisture accumulation and impurity pollution, improves drying efficiency, extends the service life of the device, reduces the replacement frequency, and prevents valve frostbite in cold weather.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile air dryer, which relates to the technical field of automobile air dryers and comprises a base, a shell is mounted on the upper surface of the base, two air inlets are formed in the inner bottom wall of the shell, and a drying tank is arranged in the base. According to the air drying device, the purpose of drying air can be achieved through the base, the shell, the air inlet, the drying tank and the sealing cylinder, air containing moisture can be prevented from entering a brake system, the purpose of filtering the air can be achieved through the filtering mechanism, impurities can be prevented from entering the drying tank, and the service life of the brake system is prolonged. The service life of the device can be effectively prolonged, a drying agent in the drying tank can be dried through an electric heating wire, water accumulation in the device can be avoided, a valve in the device can be prevented from being frostbitten in cold weather, the service life of the device can be prolonged, and the replacement frequency of parts of the device can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile air dryers, in particular to an automobile air dryer. Background Art

[0002] The car air dryer is an indispensable part of the car, especially some heavy-duty cars. Its function is to dry the compressed air from the car's air pump so that the moisture contained in the gas will not enter the car's braking system through the gas, thereby keeping the car's braking system sensitive and effective.

[0003] According to a car air dryer disclosed in the patent with patent number CN210278741 U, the patent can effectively avoid the shaking of the drying cylinder when the air dryer is installed horizontally on the car, enhance the use stability of the air dryer, and improve the practicality of the car air dryer. In actual application, water will remain inside the car air dryer after use, and the valve inside the car air dryer will be easily frostbitten in cold weather. At the same time, when the desiccant absorbs more water, it needs to be replaced, which will increase the economic pressure of the car owner. At the same time, the air entering the car air dryer contains a large amount of impurities. After long-term use, the impurities will contaminate the desiccant inside the drying tank and reduce the efficiency of the car air dryer in drying the air. To this end, we provide a car air dryer to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide an automobile air dryer, which can regularly heat the automobile air dryer to avoid moisture accumulation inside the automobile air dryer and can filter the air entering the automobile air dryer to prevent impurities from entering the drying tank.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automobile air dryer, comprising a base, a shell is installed on the upper surface of the base, two air inlets are opened on the inner bottom wall of the shell, a drying tank is arranged inside the base, a sealing cylinder is fixedly connected to the bottom surface of the drying tank, a filtering mechanism is arranged inside the drying tank, the filtering mechanism comprises an activated carbon filter plate slidably connected to the inner wall of the drying tank, two fixing plates are fixedly connected to the inner wall of the drying tank, a guide rod is fixedly connected to the upper surface of the fixing plate, the top end of the guide rod passes through the activated carbon filter plate and extends to the top of the activated carbon filter plate, a telescopic spring is sleeved on the outer surface of the guide rod, a heating wire is fixedly connected to the bottom surface of the activated carbon filter plate, an air outlet pipe is connected to the upper surface of the shell, and a one-way valve is installed on the outer surface of the air outlet pipe.

[0006] Furthermore, four support columns are fixedly connected to the inner bottom wall of the shell, and the top ends of the four support columns are fixedly connected to the bottom surface of the drying tank. The support columns can support the drying tank and effectively increase the stability of the drying tank. Because the car will be bumpy during driving, the support columns should be made of a material with higher hardness to increase the service life of the device.

[0007] Furthermore, the top end of each guide rod is fixedly connected to a limiting plate, and the diameter of the limiting plate is greater than the diameter of the guide rod. The limiting plate can be used to limit the activated carbon filter plate, which can effectively prevent the activated carbon filter plate from falling off the guide rod, and can effectively increase the safety of the device.

[0008] Furthermore, a fixing frame is fixedly connected to the upper surface of the base, a slider is slidably connected to the inner wall of the fixing frame, and the outer surface of the slider is fixedly connected to the outer surface of the outer shell. The outer shell can be installed and fixed by the fixing frame and the slider, which can effectively prevent the outer shell from falling off during the driving of the car, and can effectively increase the safety of the device.

[0009] Furthermore, a cover plate is hinged on the upper surface of the fixing frame via a pin shaft, and two threaded holes are provided on the upper surface of the cover plate. The inner walls of the threaded holes are threadedly connected with fixing bolts, and the outer surfaces of the fixing bolts are threadedly connected to the holes on the fixing frame. The cover plate, the threaded holes and the fixing bolts can be used to limit the slider, which can effectively prevent the slider from detaching from the inside of the fixing frame, and can effectively increase the stability of the device during the driving of the car.

[0010] Furthermore, four mounting brackets are fixedly connected to the outer surface of the fixing bracket, and the inner wall of each mounting bracket is threadedly connected to a mounting bolt. The device can be installed on the car through the mounting bracket and the mounting bolt, which can increase the stability of the device on the car, avoid loosening due to bumps generated during the driving of the car, and effectively increase the safety of the device.

[0011] Furthermore, a nut is fixedly connected to the front end of the mounting bolt, and a washer is sleeved on the outer surface of the mounting bolt. The nut can make it more convenient for workers to rotate the mounting bolt, and the washer can reduce the wear of the mounting frame caused by the rotation of the nut.

[0012] Furthermore, two fixing blocks are fixedly connected to the outer surface of the drying tank, and the side surfaces of the two fixing blocks that are away from each other are fixedly connected to the inner wall of the shell. The fixing blocks can fix the drying tank, which can effectively increase the stability of the drying tank, prevent the drying tank from shaking inside the device, and effectively increase the safety of the device.

[0013] Compared with the prior art, the automobile air dryer has the following beneficial effects:

[0014] 1. The utility model can achieve the purpose of drying the air through the base, the shell, the air inlet, the drying tank and the sealing cylinder, and can prevent the air containing moisture from entering the brake system. The purpose of filtering the air can be achieved through the filtering mechanism, and impurities can be prevented from entering the drying tank, which can effectively increase the service life of the device. The desiccant in the drying tank can be dried by the electric heating wire, which can prevent the accumulation of moisture in the device and the frostbite of the valve inside the device in cold weather, which can increase the service life of the device and effectively reduce the replacement frequency of the device. The steam generated during drying can be discharged through the air outlet pipe and the one-way valve, which can prevent the steam from re-condensing into water droplets.

[0015] 2. The utility model can support the drying tank through the support column, limit the activated carbon filter plate through the limit plate, install and fix the shell through the fixing frame and the slider, limit the slider through the cover plate, threaded holes and fixing bolts, install and fix the device through the mounting frame, mounting bolts, nuts and washers, and the drying tank can be conveniently fixed through the fixing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the local structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the housing of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the drying tank of the utility model.

[0020] In the figure: 1. base; 2. shell; 3. air inlet; 4. drying tank; 5. fixing block; 6. sealing cylinder; 7. filtering mechanism; 701. activated carbon filter plate; 702. fixing plate; 703. guide rod; 704. telescopic spring; 8. heating wire; 9. air outlet pipe; 10. one-way valve; 11. support column; 12. limit plate; 13. fixing frame; 14. slider; 15. cover plate; 16. threaded hole; 17. fixing bolt; 18. mounting frame; 19. mounting bolt; 20. nut; 21. washer. DETAILED DESCRIPTION

[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0022] As described in the background technology, water will remain inside the automobile air dryer after use, and impurities will contaminate the desiccant inside the drying tank after long-term use. For this reason, this embodiment provides an automobile air dryer, which can regularly heat the air dryer to avoid moisture accumulation inside the air dryer, and can also filter the air entering the automobile air dryer to prevent impurities from entering the drying tank.

[0023] See also Figures 1 to 4 This embodiment proposes a car air dryer, including a base 1. The base 1 is an existing device. This application does not impose too many restrictions on the model of the base 1. The base 1 can be used to connect the gas transmission and air delivery pipelines on the car.

[0024] A shell 2 is installed on the upper surface of the base 1 , and two air inlets 3 are provided on the inner bottom wall of the shell 2 . A drying tank 4 is arranged inside the base 1 , and a sealing cylinder 6 is fixedly connected to the bottom surface of the drying tank 4 .

[0025] See also Figures 1 to 3 The air inlet 3 can be used to transport air into the device, and a desiccant is stored in the drying tank 4. The air is transported into the desiccant for drying. The sealing cylinder 6 can seal the connection between the housing 2 and the drying tank 4, thereby preventing the dried air from contacting the undried air, and effectively increasing the safety of the device.

[0026] Four support columns 11 are fixedly connected to the inner bottom wall of the shell 2, and the top ends of the four support columns 11 are fixedly connected to the bottom surface of the drying tank 4. The support columns 11 can support the drying tank 4 and effectively increase the stability of the drying tank 4. Because the car will be bumpy during driving, the support columns 11 should be made of a material with higher hardness to increase the service life of the device.

[0027] Two fixing blocks 5 are fixedly connected to the outer surface of the drying tank 4, and the side surfaces of the two fixing blocks 5 that are away from each other are fixedly connected to the inner wall of the outer shell 2. The fixing blocks 5 can fix the drying tank 4, which can effectively increase the stability of the drying tank 4, prevent the drying tank 4 from shaking inside the device, and effectively increase the safety of the device.

[0028] A filtering mechanism 7 is provided inside the drying tank 4, and the filtering mechanism 7 includes an activated carbon filter plate 701 slidably connected to the inner wall of the drying tank 4, and two fixed plates 702 are fixedly connected to the inner wall of the drying tank 4, and a guide rod 703 is fixedly connected to the upper surface of the fixed plate 702, and the top end of the guide rod 703 penetrates the activated carbon filter plate 701 and extends to the top of the activated carbon filter plate 701, and the outer surface of the guide rod 703 is sleeved with a telescopic spring 704.

[0029] See also Figure 4 The activated carbon filter plate 701 can be used to adsorb and filter the air, and can effectively prevent impurities from contaminating the desiccant. The flow of air can drive the activated carbon filter plate 701 to slide. The guide rod 703 can limit the activated carbon filter plate 701, and can prevent the activated carbon filter plate 701 from shifting when sliding, which can increase the stability of the device during operation. The elastic force generated by the deformation of the telescopic spring 704 can drive the activated carbon filter plate 701 to automatically reset.

[0030] The top end of each guide rod 703 is fixedly connected to a limiting disk 12, and the diameter of the limiting disk 12 is greater than the diameter of the guide rod 703. The limiting disk 12 can limit the activated carbon filter plate 701, which can effectively prevent the activated carbon filter plate 701 from falling off the guide rod 703, and can effectively increase the safety of the device.

[0031] The bottom surface of the activated carbon filter plate 701 is fixedly connected with an electric heating wire 8 , the upper surface of the housing 2 is connected with an air outlet pipe 9 , and a one-way valve 10 is installed on the outer surface of the air outlet pipe 9 .

[0032] See also Figure 4 The desiccant in the drying tank 4 can be dried by the heating wire 8, which can reduce the moisture contained in the desiccant, increase the service life of the device, and prevent the valve inside the device from being frostbitten in cold weather. The heating wire 8 is controlled by a controller. When the heating temperature exceeds 80°C, the sensor controls the heating wire 8 to stop working to prevent the high temperature from affecting the device. The steam can be discharged through the outlet pipe 9 to prevent the steam from re-condensing into water droplets. The one-way valve 10 can prevent air from entering the device from the outlet pipe 9.

[0033] The upper surface of the base 1 is fixedly connected to a fixing frame 13, the inner wall of the fixing frame 13 is slidably connected to a slider 14, the outer surface of the slider 14 is fixedly connected to the outer surface of the outer shell 2, and the fixing frame 13 and the slider 14 can be used to install and fix the outer shell 2, which can effectively prevent the outer shell 2 from falling off during the driving of the car, and can effectively increase the safety of the device.

[0034] The upper surface of the fixing frame 13 is hinged with a cover plate 15 through a pin shaft. The upper surface of the cover plate 15 is provided with two threaded holes 16. The inner wall of the threaded hole 16 is threadedly connected with a fixing bolt 17. The outer surface of the fixing bolt 17 is threadedly connected to the hole on the fixing frame 13. The cover plate 15, the threaded hole 16 and the fixing bolt 17 can limit the slider 14, which can effectively prevent the slider 14 from detaching from the inside of the fixing frame 13, and can effectively increase the stability of the device during the driving of the car.

[0035] Four mounting brackets 18 are fixedly connected to the outer surface of the fixing bracket 13, and the inner wall of each mounting bracket 18 is threadedly connected with a mounting bolt 19. The device can be installed on the car through the mounting bracket 18 and the mounting bolt 19, which can increase the stability of the device on the car, avoid loosening due to bumps generated during the driving of the car, and can effectively increase the safety of the device.

[0036] The front end of the mounting bolt 19 is fixedly connected with a nut 20, and the outer surface of the mounting bolt 19 is sleeved with a washer 21. The nut 20 can make it more convenient for the staff to rotate the mounting bolt 19, and the washer 21 can reduce the wear of the mounting frame 18 caused by the rotation of the nut 20.

[0037] Working principle: When using the device, it is first necessary to install it on the car, and then connect the pipe to the connection on the base 1. The air enters the interior of the housing 2 through the air inlet 3, and then the air passes through the activated carbon filter plate 701. The activated carbon filter plate 701 can adsorb and filter the air. The flowing air can drive the activated carbon filter plate 701 to move, and then drive the telescopic spring 704 to deform. The elastic force generated by the deformation of the telescopic spring 704 can push the activated carbon filter plate 701 to rise, and then the activated carbon filter plate 701 can shake. , which can make the activated carbon filter plate 701 have a better adsorption and filtration effect on the air, and then the dried air will be transported to the outside through the sealing tube 6. When the device stops running, the electric heating wire 8 can be started. The desiccant inside the drying tank 4 can be dried by the electric heating wire 8, which can reduce the moisture contained in the desiccant, so as to ensure the drying efficiency of the device for the air. When the electric heating wire 8 is heated to 80°C, the controller controls the electric heating wire 8 to stop working, and the steam generated during drying can be discharged through the outlet pipe 9. The one-way valve 10 can prevent air from entering the interior of the device through the outlet pipe 9.

Claims

1. An automobile air dryer, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a shell (2), the inner bottom wall of the shell (2) is provided with two air inlets (3), a drying tank (4) is provided inside the base (1), a sealing cylinder (6) is fixedly connected to the bottom surface of the drying tank (4), a filtering mechanism (7) is provided inside the drying tank (4), the filtering mechanism (7) comprises an activated carbon filtering plate (701) slidably connected to the inner wall of the drying tank (4), and the inner wall of the drying tank (4) is fixedly connected to two fixing plates (702) The upper surface of the fixed plate (702) is fixedly connected to a guide rod (703), the top end of the guide rod (703) penetrates the activated carbon filter plate (701) and extends to the top of the activated carbon filter plate (701), the outer surface of the guide rod (703) is sleeved with a telescopic spring (704), the bottom surface of the activated carbon filter plate (701) is fixedly connected to an electric heating wire (8), the upper surface of the housing (2) is connected to an air outlet pipe (9), and a one-way valve (10) is installed on the outer surface of the air outlet pipe (9).

2. The automobile air dryer according to claim 1, characterized in that: Four support columns (11) are fixedly connected to the inner bottom wall of the outer shell (2), and the top ends of the four support columns (11) are fixedly connected to the bottom surface of the drying tank (4).

3. The automobile air dryer according to claim 1, characterized in that: The top end of each guide rod (703) is fixedly connected to a limiting plate (12), and the diameter of the limiting plate (12) is greater than the diameter of the guide rod (703).

4. The automobile air dryer according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a fixing frame (13), the inner wall of the fixing frame (13) is slidably connected to a sliding block (14), and the outer surface of the sliding block (14) is fixedly connected to the outer surface of the outer shell (2).

5. The automobile air dryer according to claim 4, characterized in that: The upper surface of the fixing frame (13) is hinged with a cover plate (15) via a pin shaft, and the upper surface of the cover plate (15) is provided with two threaded holes (16). The inner walls of the threaded holes (16) are threadedly connected with fixing bolts (17), and the outer surfaces of the fixing bolts (17) are threadedly connected with the holes on the fixing frame (13).

6. The automobile air dryer according to claim 4, characterized in that: Four mounting frames (18) are fixedly connected to the outer surface of the fixing frame (13), and the inner wall of each mounting frame (18) is threadedly connected to a mounting bolt (19).

7. The automobile air dryer according to claim 6, characterized in that: A nut (20) is fixedly connected to the front end of the mounting bolt (19), and a washer (21) is sleeved on the outer surface of the mounting bolt (19).

8. The automobile air dryer according to claim 1, characterized in that: Two fixing blocks (5) are fixedly connected to the outer surface of the drying tank (4), and the side surfaces of the two fixing blocks (5) that are away from each other are fixedly connected to the inner wall of the outer shell (2).