Efficient double-shaft zero-gravity stirring machine

By changing the bottom frame design of the dual-axis gravity-free mixer barrel and the integrated exhaust pipe, the problems of inconvenience in maintenance and easy damage to the pipe are solved, convenient maintenance and air pressure balance are achieved, and pipeline life is extended, and dust leakage is prevented.

CN222219235UActive Publication Date: 2024-12-24LSTAR INTELLIGENT EQUIPMENT ENGINEERING (JIANGSU) CO LTD
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Patent Information

Application Number
CN202323609313.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-24
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The narrow bottom outer diameter of the existing double-axis gravity-free mixer causes inconvenience in maintenance, and the long exhaust pipes are prone to damage and blockage, occupying a large space.

Method used

By changing the design of the bottom frame of the cylinder, increasing the interval between the outer frame plates, setting up an inspection port and an inspection door to facilitate the maintenance of the discharge door; integrating the exhaust pipes into the outer wall of the cylinder, forming an exhaust return channel, reducing space occupation and balancing the air pressure.

Benefits of technology

It realizes convenient maintenance of unloading doors, extends the service life of exhaust pipes, prevents dust leakage, and ensures normal entry and unloading of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency double-shaft zero-gravity stirring machine which comprises a barrel body, double-shaft blades arranged in the barrel body and a driving mechanism which is arranged at the end part of the barrel body and is used for driving the double-shaft blades to rotate, outer frame plates are arranged at the bottoms of the two sides of the barrel, and the two end faces of the barrel extend downwards and are connected with the outer frame plates on the two sides; an access hole is formed in the outer frame plate, and an access door is mounted at the access hole; the two outer side walls of the barrel are each provided with an exhaust backflow channel matched with the outer contour in shape, the upper ends of the exhaust backflow channels are communicated with the upper portion of the barrel, and the lower ends of the exhaust backflow channels penetrate through the outer frame plate and extend to the outer wall of the bottom of the barrel. The discharging door is convenient to maintain by changing the appearance of the bottom, the exhaust pipeline is integrally designed on the outer wall of the machine body, the occupied space is reduced, and the pipeline is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a high-efficiency double-shaft zero-gravity mixer. Background Art

[0002] In the construction industry, the weighed powder needs to be fed into the mixing machine for sufficient mixing and mixing, and then introduced into the storage bin for storage. As a common mixing and mixing equipment, the double-shaft paddle zero-gravity mixer uses the upward motion of the material in the mixer to form a fluidized layer, resulting in instantaneous weightlessness, so that it can achieve the best mixing effect. Under the action of specific overlapping blades, the material moves axially to achieve mixing in an all-round range, forming a random optimal motion state, and finally obtaining a uniform mixed material.

[0003] At present, in the actual operation process, weighing and metering equipment, double-shaft zero-gravity mixers, and storage bins are generally arranged from top to bottom in a high-low arrangement, and can be connected in the middle through a feed pipe. The mixer is usually installed on a base, with an opening in the middle of the top of the base for the mixer to unload, and a storage bin is placed below for receiving materials. However, the existing double-shaft zero-gravity mixer has a narrow outer diameter at the bottom, and is generally installed on the base through a support. There is insufficient space under the mixer barrel discharge door, resulting in the storage bin having to be moved away every time the discharge door is repaired, and maintenance is carried out from the bottom up, which is not very convenient; and the exhaust pipe of the existing mixer is long, the wiring is tortuous and takes up a lot of space, and is prone to damage and blockage. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a high-efficiency dual-shaft zero-gravity mixer, which realizes convenient maintenance of the discharge door by changing the bottom appearance, and integrates the exhaust duct on the outer wall of the machine body to reduce the occupied space and protect the duct.

[0005] In order to solve the above technical problems, the technical solution of the utility model is:

[0006] A high-efficiency double-shaft zero-gravity mixer, comprising a barrel, double-shaft blades arranged in the barrel, and a driving mechanism installed at the end of the barrel and used to drive the double-shaft blades to rotate;

[0007] The bottom of both sides of the cylinder is provided with outer frame plates, and both ends of the cylinder extend downward and are connected to the outer frame plates on both sides;

[0008] An inspection opening is provided on the outer frame plate, and an inspection door is installed at the inspection opening;

[0009] The two outer side walls of the cylinder are both provided with exhaust gas recirculation channels which follow the outer contour. The upper end of the exhaust gas recirculation channel is connected with the upper part of the cylinder, and the lower end of the exhaust gas recirculation channel passes through the outer frame plate and extends to the outer wall of the bottom of the cylinder.

[0010] Furthermore, the interval between the outer frame plates on both sides is not less than the radial dimension of the cylinder.

[0011] Furthermore, a discharge port is provided at the bottom of the cylinder, and a discharge door is provided at the discharge port.

[0012] Furthermore, the discharge door is installed at the bottom of the cylinder through a rotating shaft, and cylinders are installed at the lower part of the two end surfaces of the cylinder, and the output end of the cylinder is connected to the rotating shaft through a connecting rod.

[0013] Furthermore, an inspection port is provided in the middle of the exhaust gas recirculation channel, and a closed door is provided at the inspection port.

[0014] Furthermore, the driving mechanism includes a motor arranged at the end of the cylinder and a reducer connected to the motor.

[0015] Furthermore, a cover plate is provided on the top of the cylinder, and a feed port is provided on the cover plate.

[0016] Furthermore, maintenance openings are provided on both sides of the cylinder, and maintenance doors are provided at the maintenance openings.

[0017] By adopting the above technical solution, the utility model has the following beneficial effects:

[0018] 1. The utility model changes the design of the bottom frame shape of the cylinder, especially designs the outer frame plates on both sides to expand the interval, so as to make room for the maintenance of the discharge door, and opens an inspection port and an inspection door on the outer frame plate, so that the staff can directly enter from the inspection port to complete the maintenance of the discharge door, which is convenient and quick.

[0019] 2. The utility model integrates the exhaust duct into the outer wall of the cylinder, that is, the exhaust reflux channel is designed along the outer contour of the cylinder, which connects the space inside the cylinder and the space at the bottom of the cylinder. On the one hand, it can reduce the occupied space and extend the service life of the pipeline. On the other hand, it can ensure the air pressure balance between the inside and outside of the cylinder, so that materials can enter and unload normally, and prevent the leakage of internal dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of another side of an embodiment of the utility model;

[0022] Figure 3This is a schematic diagram of the bottom structure of an embodiment of the utility model;

[0023] Figure 4 It is a schematic diagram of the local structure of an embodiment of the utility model;

[0024] Among them, 1. Cylinder; 10. Maintenance door; 100. Discharge port; 2. Outer frame plate; 20. Inspection port; 21. Inspection door; 3. Cover plate; 30. Feed port; 4. Exhaust reflux channel; 40. Closed door; 5. Motor; 50. Reducer; 6. Cylinder; 60. Connecting rod; 7. Discharge door. DETAILED DESCRIPTION

[0025] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0026] like Figure 1-4 As shown, in this embodiment, a high-efficiency dual-shaft zero-gravity mixer is provided, which is mainly composed of a barrel 1, internal dual-shaft blades, and a driving mechanism for driving the dual-shaft blades to rotate. The driving mechanism is specifically composed of a motor 5, a reducer 50 and other components. The motor 5 and the reducer 50 are installed on one end surface of the barrel 1. The reducer 50 is connected to the internal dual-shaft blades in a transmission manner. When working, the motor 5 drives the dual-shaft blades to rotate to achieve mixing of materials.

[0027] The mixer of this embodiment is installed as a whole on a base, connected to a weighing and metering device, and a cover plate 3 is provided on the top of the cylinder 1. The internal double-axis blades can be replaced by opening the cover plate 3. A feed port 30 is also provided on the cover plate 3. The weighing and metering device above can be connected to the feed port 30 through a feed pipe, and then the weighed and metered powder can be put into the cylinder 1 for mixing. Maintenance ports are also provided on both sides of the cylinder 1, and maintenance doors 10 are provided at the maintenance ports. Opening the maintenance door 10 can facilitate the inspection and maintenance of the internal double-axis blades.

[0028] Specifically, the bottom of both sides of the cylinder 1 in this embodiment are welded with outer frame plates 2 facing downward vertically, and the two end surfaces of the cylinder 1 extend downward and are connected to the outer frame plates 2 on both sides. When the mixer is installed on the base, a certain space is formed at the bottom of the cylinder 1, and a discharge port 100 is also opened at the bottom of the cylinder 1. A discharge door 7 is arranged at the discharge port 100, and the discharge door 7 is installed at the bottom of the cylinder 1 through a rotating shaft. The cylinder 6 is installed at the lower part of the two end surfaces of the cylinder 1, and the output end of the cylinder 6 is connected to the rotating shaft through a connecting rod 60. After the mixing is completed, the discharge door 7 is opened by the cylinder 6 to allow the material in the cylinder 1 to fall from the discharge port 100 and fall into the storage bin below.

[0029] In order to facilitate the maintenance of the discharge door 7, an inspection port 20 is provided on the outer frame plates 2 on both sides, and an inspection door 21 is installed at the inspection port 20. The interval between the outer frame plates 2 on both sides is preferably not less than the radial dimension of the cylinder 1, so as to make room for the maintenance of the discharge door 7. In short, this embodiment makes room for the maintenance of the discharge door 7 by changing the design of the bottom frame shape of the cylinder 1, especially by designing the outer frame plates 2 on both sides to expand the interval, and opens the inspection port 20 and sets the inspection door 21 on the outer frame plates 2, so that the staff can directly enter from the inspection port 20 to complete the maintenance of the discharge door 7, which is convenient and quick.

[0030] In order to balance the air pressure inside and outside the cylinder 1, exhaust reflux channels 4 that follow the outer contour are welded on both outer side walls of the cylinder 1. The upper end of the exhaust reflux channel 4 is connected to the upper part of the cylinder 1, and the lower end of the exhaust reflux channel 4 passes through the outer frame plate 2 and extends to the outer wall at the bottom of the cylinder 1. In this way, the exhaust reflux channel 4 can balance the air pressure inside and outside the cylinder 1 during feeding, mixing, and unloading, ensuring that the material can enter and unload normally, and the internal circulation can also prevent the leakage of dust. At the same time, the exhaust reflux channel 4 is integrated into the outer wall of the cylinder 1 and designed according to the outer contour of the cylinder 1, which can reduce the occupied space and extend the service life of the pipeline. In addition, an inspection port is also opened in the middle of the exhaust reflux channel 4, and a closed door 40 is set at the inspection port to facilitate opening the closed door 40 for cleaning and maintenance when blockage and other problems occur.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The above specific embodiments further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-efficiency double-shaft zero-gravity mixer, characterized in that: It comprises a cylinder (1), a double-axis blade arranged in the cylinder (1), and a driving mechanism installed at the end of the cylinder (1) and used for driving the double-axis blade to rotate; The bottoms of both sides of the cylinder (1) are provided with outer frame plates (2), and both end surfaces of the cylinder (1) extend downward and are connected to the outer frame plates (2) on both sides; The outer frame plate (2) is provided with an inspection opening (20), and an inspection door (21) is installed at the inspection opening (20); An exhaust gas recirculation channel (4) conforming to the outer contour is provided on both outer side walls of the cylinder (1); the upper end of the exhaust gas recirculation channel (4) is connected to the upper part of the cylinder (1); the lower end of the exhaust gas recirculation channel (4) passes through the outer frame plate (2) and extends to the outer wall at the bottom of the cylinder (1).

2. A high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: The spacing between the outer frame plates (2) on both sides is not less than the radial dimension of the cylinder (1).

3. The high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: The bottom of the cylinder (1) is provided with a discharge port (100), and a discharge door (7) is arranged at the discharge port (100).

4. A high-efficiency dual-shaft zero-gravity mixer according to claim 3, characterized in that: The discharge door (7) is installed at the bottom of the cylinder (1) via a rotating shaft. A cylinder (6) is installed at the lower part of the two end surfaces of the cylinder (1). The output end of the cylinder (6) is connected to the rotating shaft via a connecting rod (60).

5. The high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: The exhaust gas reflow channel (4) is provided with an inspection port in the middle, and a closed door (40) is provided at the inspection port.

6. The high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: The driving mechanism comprises a motor (5) arranged at the end of the cylinder (1) and a reducer (50) connected to the motor (5).

7. The high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: A cover plate (3) is provided on the top of the cylinder (1), and a feed port (30) is provided on the cover plate (3).

8. The high-efficiency dual-shaft zero-gravity mixer according to claim 1, characterized in that: The cylinder (1) is also provided with maintenance openings on both sides, and maintenance doors (10) are provided at the maintenance openings.