Intelligent spraying equipment with uniform spraying function

The turntable and spraying assembly system with telescopic rods and clamping plates addresses uneven spraying on pipes by integrating grinding and spraying functions, enhancing uniformity and efficiency without additional equipment.

CN222220052UActive Publication Date: 2024-12-24KUNSHAN BORUIAO AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420167299.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2024-12-24
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

Intelligent spraying equipment often sprays unevenly on pipe workpieces due to burrs, bumps, or dirt, requiring manual grinding and lengthy installation, which increases costs and reduces efficiency.

Method used

A turntable and spraying assembly system with telescopic rods and clamping plates for secure pipe fixation, combined with grinding and spraying components to pre-treat pipes, ensuring uniform spraying without additional equipment.

Benefits of technology

Enhances spraying uniformity and efficiency by eliminating the need for separate grinding steps, saving costs and time, and improving the overall performance of the intelligent spraying equipment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222220052U_ABST
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Patent Text Reader

Abstract

The utility model discloses intelligent spraying equipment capable of spraying uniformly, which belongs to the technical field of intelligent spraying equipment and is reasonable in structure, two groups of turntables are correspondingly mounted on an operating frame in a rotary connection manner through the arrangement of the turntables and a spraying assembly, and telescopic rods are respectively mounted on the outer walls of one sides of the two groups of turntables through connecting rods, so that the spraying efficiency is improved. The pipe to be sprayed can be clamped and fixed by the clamping plate on the telescopic rod matched with the air cylinder A, so that the pipe can be mounted and fixed, and the situation that the pipe falls off in the later spraying process is avoided as much as possible, and the spraying assembly is correspondingly mounted on the outer walls of the two sets of threaded rods on the operation frame; and the spraying assembly has the polishing and spraying effects, so that the installed and fixed pipe can be polished by the spraying assembly in advance and then sprayed, and the situation that the spraying uniformity is affected by burrs, dirt or bumps on the pipe is avoided as much as possible.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent spraying equipment, in particular to an intelligent spraying equipment with uniform spraying. Background Art

[0002] Intelligent spraying equipment is a special tool that automatically covers the metal and non-metal surfaces with a protective layer or a decorative layer, replacing manual labor with intelligence. After the workpiece is produced and formed, it is necessary to spray the outer wall of the workpiece through the spraying equipment to improve the quality of the workpiece, thereby improving the quality of the workpiece itself. When the intelligent spraying equipment is used to spray the pipe workpiece, since the pipe workpiece is prone to some burrs, bumps or dirt on the outer wall after production and processing, directly spraying the outer wall of the pipe is likely to cause the intelligent spraying equipment to spray the pipe unevenly, reducing the quality of the pipe after spraying. At the same time, after the pipe is pre-polished and then placed on the corresponding intelligent spraying equipment for installation and fixation, spraying is performed. On the one hand, grinding the pipe requires a certain amount of manpower and material resources, which increases the corresponding processing cost. On the other hand, after grinding the pipe, it is also necessary to spend a certain amount of time to install and fix it on the intelligent spraying equipment, which reduces the efficiency of pipe spraying and affects the use effect of the intelligent spraying equipment.

[0003] Therefore, it is necessary to develop an intelligent spraying equipment with uniform spraying. Utility Model Content

[0004] The utility model aims to provide an intelligent spraying device with uniform spraying. By providing a turntable and a spraying assembly, two groups of turntables are correspondingly mounted on an operating frame in a rotating connection manner, and telescopic rods are respectively mounted on the outer walls of one side of the two groups of turntables by connecting rods, so that the pipes to be sprayed can be clamped and fixed by the clamping plates on the telescopic rods and the cylinder A, thereby achieving the installation and fixing of the pipes, and trying to avoid the pipes from falling off in the later spraying process. By mounting the spraying assembly on the outer walls of the two groups of threaded rods on the operating frame The spray component has the effects of grinding and spraying, so that the pipes after installation and fixation can be pre-grinded by the spray component and then sprayed, so as to avoid burrs, dirt or lumps on the pipes that affect the uniformity of spraying. At the same time, the grinding treatment of the pipes before spraying does not require other equipment, which effectively saves costs and operating procedures, and also effectively improves the use effect and spraying efficiency of the intelligent spraying equipment, so as to solve the problem of poor effect of intelligent spraying equipment affecting spraying efficiency and uniformity proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent spraying device with uniform spraying, comprising an operating frame, a turntable is rotatably connected to the lower part of the inner wall on both sides of the operating frame, a threaded rod is rotatably connected to the upper front end and the rear end of the inner part of the operating frame, a water pump is installed on one side of the top of the operating frame, and a spraying assembly is installed under two groups of the threaded rods;

[0006] The spraying assembly comprises a moving plate, and moving blocks are installed at the front end and the rear end of the top center position of the moving plate.

[0007] Preferably, a U-shaped frame is installed below the outer wall of one side of the operating frame, and a motor A is installed at the center position of the outer wall of one side of the U-shaped frame.

[0008] Preferably, a connecting rod is installed at the center position of the outer wall of one side of the turntable, and a telescopic rod is installed at one end of the connecting rod.

[0009] Preferably, the outer wall of the telescopic rod is slidably connected to the inside of the connecting rod, a cylinder A is installed on one side of the inside of the connecting rod, and the output end of the cylinder A is fixedly connected to one end of the telescopic rod.

[0010] Preferably, a clamping plate is installed at the other end of the telescopic rod, and an anti-slip pad is provided on an outer wall of one side of the clamping plate.

[0011] Preferably, a motor B is installed above an outer wall of one side of the operating frame, and an output shaft on the motor B is fixedly connected to one end of a group of threaded rods through a coupling.

[0012] Preferably, the water inlet end of the water pump is fixedly connected to one end of the water inlet pipe through a pipe connector, the water outlet end of the water pump is fixedly connected to one end of the water outlet pipe through a pipe connector, and a hose is installed at the other end of the water outlet pipe.

[0013] Preferably, a threaded hole is opened at the center position of the surface of the moving block, the inner wall of the threaded hole is threadedly connected to the outer wall of the threaded rod, and cylinders B are installed at the center positions of both sides of the top of the moving plate.

[0014] Preferably, the output end on the cylinder B passes through the movable plate and is fixedly connected to the top of the pressing plate, a grinding sheet is provided at the bottom of the pressing plate, and a nozzle is installed at the top center of the movable plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By providing a turntable and a spraying assembly, the two groups of turntables are correspondingly mounted on the operating frame in a rotating connection manner, and the telescopic rods are respectively mounted on the outer walls of one side of the two groups of turntables by connecting rods, so that the pipes that need to be sprayed can be clamped and fixed by the clamping plates on the telescopic rods and the cylinder A, thereby achieving the installation and fixing of the pipes, and trying to avoid the pipes from falling off during the later spraying process.

[0017] By installing the spray components on the outer walls of the two groups of threaded rods on the operating frame respectively, and utilizing the grinding and spraying effects of the spray components, the pipes after installation and fixation can be pre-grinded by the spray components before spraying, so as to avoid burrs, dirt or lumps on the pipes that affect the uniformity of spraying. At the same time, the grinding treatment of the pipes before spraying does not require other equipment, which effectively saves costs and operating procedures, and also effectively improves the use effect and spraying efficiency of the intelligent spraying equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A front cross-sectional view provided for the utility model;

[0019] Figure 2 A front view provided for the utility model;

[0020] Figure 3 The utility model provides Figure 1 A magnified view of the structure at A;

[0021] Figure 4 A front cross-sectional view of the spray assembly provided by the utility model;

[0022] Figure 5 The present invention is a three-dimensional schematic diagram of a part of the structure provided by the utility model.

[0023] In the figure: 1. operating frame; 101. U-shaped frame; 102. motor A; 2. turntable; 201. connecting rod; 202. telescopic rod; 203. cylinder A; 204. clamping plate; 205. anti-slip pad; 3. threaded rod; 301. motor B; 4. water pump; 401. water inlet pipe; 402. water outlet pipe; 403. hose; 5. spray assembly; 501. moving plate; 502. moving block; 503. threaded hole; 504. cylinder B; 505. pressing plate; 506. grinding disc; 507. nozzle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides the following technical solutions: an intelligent spraying device with uniform spraying, which can effectively improve the use effect and spraying uniformity of the intelligent spraying device during use, and add a spraying component 5, please refer to Figure 1-5 , including an operating frame 1, a U-shaped frame 101 is installed under the outer wall of one side of the operating frame 1, a motor A102 is installed at the center of the outer wall of one side of the U-shaped frame 101, turntables 2 are rotatably connected under the inner walls of both sides of the operating frame 1, and two groups of turntables 2 are respectively installed under the inner walls of both sides of the operating frame 1 in a rotatable connection manner, so that the operating frame 1 can install and fix the two groups of turntables 2 without affecting the rotation of the turntables 2, and the output shaft of the motor A102 on the operating frame 1 is fixedly connected to the outer wall of one side of a group of turntables 2, so that the motor A102 can drive and control the turntable 2 to rotate forward or reverse, a connecting rod 201 is installed at the center of the outer wall of one side of the turntable 2, and a telescopic rod 202 is installed at one end of the connecting rod 201, and the outer wall of the telescopic rod 202 is slidably connected to the inside of the connecting rod 201, and the connecting rod 2 A cylinder A203 is installed on one side of the interior of 01, and the output end of the cylinder A203 is fixedly connected to one end of the telescopic rod 202. The telescopic rod 202 is installed on one end of the connecting rod 201 on the turntable 2 in a sliding manner, and the output end of the cylinder A203 on the inside of the connecting rod 201 is fixedly connected to one end of the telescopic rod 202, so that the cylinder A203 can drive and control the telescopic rod 202 to telescope at one end of the connecting rod 201. A clamping plate 204 is installed on the other end of the telescopic rod 202, and an anti-skid pad 205 is arranged on the outer wall of one side of the clamping plate 204. For the pipe that needs to be sprayed, the cylinder A203 fixes the length of the pipe, and drives the clamping plate 204 to clamp and fix the two ends of the pipe. At the same time, the anti-skid pad 205 prevents the pipe from falling off after clamping.

[0026] The front and rear ends of the upper part of the operating frame 1 are both rotatably connected with threaded rods 3, and the two groups of threaded rods 3 are rotatably connected to the upper part of the operating frame 1 one after the other, and the pulleys on the two groups of threaded rods 3 are connected by belt transmission, so that one group of threaded rods 3 rotates, and the other group of threaded rods 3 can be synchronously driven to rotate. A motor B301 is installed on the upper part of the outer wall of one side of the operating frame 1, and the output shaft of the motor B301 is fixedly connected to one end of a group of threaded rods 3 through a coupling, so that the motor B301 drives and controls one group of threaded rods 3 to rotate forward or reverse, and can synchronously drive the other group of threaded rods 3 to rotate forward or reverse;

[0027] A water pump 4 is installed on one side of the top of the operating frame 1. The water inlet end of the water pump 4 is fixedly connected to one end of the water inlet pipe 401 through a pipe connector, and the water outlet end of the water pump 4 is fixedly connected to one end of the water outlet pipe 402 through a pipe connector. A hose 403 is installed at the other end of the water outlet pipe 402. The water inlet end of the water pump 4 on the operating frame 1 is connected to the paint that needs to be sprayed outside through the water inlet pipe 401, so that the water pump 4 can extract the paint and transport it to the water outlet pipe 402, and then transport it to the hose 403 from the water outlet pipe 402. A spray assembly 5 is installed below the two sets of threaded rods 3;

[0028] The spraying assembly 5 includes a movable plate 501, and movable blocks 502 are installed at the front and rear ends of the top center position of the movable plate 501. A threaded hole 503 is opened at the center position of the surface of the movable block 502. The inner wall of the threaded hole 503 is threadedly connected to the outer wall of the threaded rod 3. The movable plate 501 is installed on the outer walls of the two groups of threaded rods 3 by the two groups of movable blocks 502 on the top in a threaded connection manner using the threaded holes 503. The two groups of threaded rods 3 can be rotated forward or reversed, and the movable plate 501 can be synchronously driven to move left or right for processing. Cylinders B504 are installed at the center positions of both sides of the top of the movable plate 501. The output end of the cylinder B504 passes through the movable plate 501 and is fixedly connected to the top of the pressing plate 505. A grinding sheet 506 is provided at the bottom of the pressing plate 505, so that the pipe after clamping and fixing can be driven by the cylinder B504 to drive the grinding sheet 506 to contact the outer wall of the pipe. , and then the motor A102 drives the pipe to rotate, so that the grinding disc 506 grinds the outer wall of the pipe. During this period, the motor B301 can slowly drive the movable plate 501 to move horizontally, so as to achieve a cyclic grinding process from left to right or from right to left during the grinding of the pipe, ensuring the uniformity of the grinding of the pipe. A nozzle 507 is installed at the top center of the movable plate 501, and the liquid inlet on the nozzle 507 is connected to the hose 403, so that the paint extracted by the water pump 4 is transported to the hose 403, and then the polished pipe is sprayed by the nozzle 507. During this period, the motor A102 and the motor B301 are still running to ensure that the paint sprayed by the nozzle 507 is cyclically sprayed on the outer wall of the pipe from left to right or from right to left, ensuring the uniformity of the spraying of the pipe, and trying to avoid the burrs, dirt or bumps on the pipe that affect the uniformity of the spraying.

[0029] Working principle: When using the utility model, two groups of turntables 2 are respectively installed under the inner walls on both sides of the operating frame 1 in a rotatable connection manner, so that the operating frame 1 can install and fix the two groups of turntables 2 without affecting the rotation of the turntables 2. The output shaft of the motor A102 on the operating frame 1 is fixedly connected to the outer wall of one side of a group of turntables 2, so that the motor A102 can drive the turntable 2 to rotate forward or reverse. The telescopic rod 202 is installed on one end of the connecting rod 201 on the turntable 2 in a sliding manner, and the output end of the cylinder A203 on the inside of the connecting rod 201 is fixedly connected to one end of the telescopic rod 202, so that the cylinder A203 can drive the telescopic rod 202 to be telescopic at one end of the connecting rod 201. A clamping plate 204 is installed on the other end of the operating frame 1, and an anti-skid pad 205 is set on the outer wall of one side of the clamping plate 204, so that the length of the pipe that needs to be sprayed is fixed by the cylinder A203, and the clamping plate 204 is driven to clamp and fix the two ends of the pipe. At the same time, the anti-skid pad 205 prevents the pipe from falling off after clamping. By rotating the two groups of threaded rods 3 one after the other and connecting them to the upper part of the inner part of the operating frame 1, and the pulleys on the two groups of threaded rods 3 are connected by belts, so that one group of threaded rods 3 rotates, and the other group of threaded rods 3 can be driven to rotate synchronously. By fixing the motor B301 on the operating frame 1 with one end of a group of threaded rods 3, the motor B301 drives and controls one group of threaded rods 3 to rotate forward or reverse, which can synchronously drive the other group of threaded rods 3 to rotate. A group of threaded rods 3 rotate forward or reverse, and the water inlet end of the water pump 4 on the operating frame 1 is connected to the paint that needs to be sprayed outside through the water inlet pipe 401, so that the water pump 4 can extract the paint and transport it to the water outlet pipe 402, and then transport it to the hose 403 through the water outlet pipe 402. The moving plate 501 on the spraying assembly 5 is installed on the outer walls of the two groups of threaded rods 3 by threaded connection through the two groups of moving blocks 502 on the top using threaded holes 503. The two groups of threaded rods 3 rotate forward or reverse, and the moving plate 501 can be synchronously driven to move left or right. The two groups of cylinders B504 are installed on both sides of the top center of the moving plate 501, and a grinding sheet 506 is set at the bottom of the pressure plate 505 on the output end of the cylinder B504. After the pipe is clamped and fixed, the cylinder B504 can drive the grinding disc 506 to contact the outer wall of the pipe, and then the motor A102 can drive the pipe to rotate, so that the grinding disc 506 can grind the outer wall of the pipe. During this period, the motor B301 can slowly drive the movable plate 501 to move horizontally, so as to achieve a cyclic grinding process from left to right or from right to left during the grinding process of the pipe, so as to ensure the uniformity of the grinding of the pipe. By installing the nozzle 507 at the top center of the movable plate 501 and connecting the hose 403 to the liquid inlet on the nozzle 507, the paint extracted by the water pump 4 is transported to the hose 403, and then the nozzle 507 sprays the polished pipe. During this period, the motor A102 and the motor B301 are still running.Ensure that the paint sprayed by the nozzle 507 is sprayed on the outer wall of the pipe from left to right or from right to left in a cyclic manner, ensure the uniformity of the pipe spraying, and try to avoid the burrs, dirt or bumps on the pipe that affect the uniformity of the spraying. At the same time, the pipe is polished before spraying without the need for other equipment, which effectively saves costs and operating procedures, and also effectively improves the use effect and spraying efficiency of the intelligent spraying equipment.

[0030] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An intelligent spraying device with uniform spraying, comprising an operating frame (1), wherein a turntable (2) is rotatably connected to the lower inner walls of both sides of the operating frame (1), and a threaded rod (3) is rotatably connected to the front and rear ends of the upper inner portion of the operating frame (1), and a water pump (4) is installed on one side of the top of the operating frame (1), and the water inlet end of the water pump (4) is fixedly connected to one end of a water inlet pipe (401) through a pipe connector, and the water outlet end of the water pump (4) is fixedly connected to one end of a water outlet pipe (402) through a pipe connector, and a hose (403) is installed at the other end of the water outlet pipe (402), characterized in that: A spraying assembly (5) is installed below the two groups of threaded rods (3); The spraying assembly (5) comprises a movable plate (501), wherein movable blocks (502) are installed at the front and rear ends of the top center position of the movable plate (501), a threaded hole (503) is provided at the center position of the surface of the movable block (502), the inner wall of the threaded hole (503) is threadedly connected to the outer wall of the threaded rod (3), cylinders B (504) are installed at the center positions of both sides of the top of the movable plate (501), the output end of the cylinder B (504) passes through the movable plate (501) and is fixedly connected to the top of the pressing plate (505), a grinding sheet (506) is provided at the bottom of the pressing plate (505), and a spray head (507) is installed at the top center position of the movable plate (501).

2. The intelligent spraying equipment with uniform spraying according to claim 1 is characterized in that: A U-shaped frame (101) is installed below an outer wall of one side of the operating frame (1), and a motor A (102) is installed at the center of an outer wall of one side of the U-shaped frame (101).

3. The intelligent spraying equipment with uniform spraying according to claim 1 is characterized in that: A connecting rod (201) is installed at the center of an outer wall of one side of the rotating disk (2), and a telescopic rod (202) is installed at one end of the connecting rod (201).

4. The intelligent spraying equipment with uniform spraying according to claim 3 is characterized in that: The outer wall of the telescopic rod (202) is slidably connected to the inside of the connecting rod (201), a cylinder A (203) is installed on one side of the inside of the connecting rod (201), and the output end of the cylinder A (203) is fixedly connected to one end of the telescopic rod (202).

5. The intelligent spraying equipment with uniform spraying according to claim 4 is characterized in that: A clamping plate (204) is installed at the other end of the telescopic rod (202), and an anti-slip pad (205) is arranged on an outer wall of one side of the clamping plate (204).

6. The intelligent spraying equipment with uniform spraying according to claim 1, characterized in that: A motor B (301) is installed above the outer wall of one side of the operating frame (1), and the output shaft of the motor B (301) is fixedly connected to one end of a group of threaded rods (3) through a coupling.

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