Finger-jointed lumber sorting system based on contour detection

By using a finger-linked material based on contour detection before processing, using 3D laser profile sensor and servo motor-driven sorting, the automatic sorting of wood is achieved, and the low yield rate and manual sorting in traditional processes are solved. Choosing major demand issues improves production efficiency and equipment utilization.

CN222220348UActive Publication Date: 2024-12-24SICHUAN QINGCHENG MACHINERY
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Patent Information

Application Number
CN202420919125.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-24
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The lack of detection function of traditional wood processing technology leads to a low yield rate after the first four-side planing process, requiring a lot of manual sorting, increasing production costs and hindering production efficiency.

Method used

Design a sorting system based on contour detection of finger joint materials, including a contour detector, feed conveyor line and sorting line, and use 3D laser contour sensor and servo motor-driven sorting kick to realize contour detection before wood processing and automatic sorting.

Benefits of technology

It improves the yield rate of wood planing, reduces the demand for manual sorting, and improves equipment utilization and site occupation efficiency.

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Abstract

The utility model discloses a finger joint lumber sorting system based on contour detection, which is used for contour detection and sorting before four-side planing processing of lumber, and comprises a contour detection machine (1), a feeding conveying line (2) and a sorting line (3), the front end of the conveying contour detection machine (1) is connected with the feeding conveying line (2), the rear end of the contour detection machine (1) is connected with the sorting line (3), and the sorting line (3) is connected with the feeding conveying line (2). A plurality of sorting kicking legs (4) are arranged on the conveying sorting line (3), and a contour detection device (5) is arranged on the contour detection machine (1). According to the utility model, the yield of one-time planing can be improved by classifying and sorting a large batch of timbers according to the size, the labor of a sorting section is reduced, the utilization rate of equipment and the occupied field are improved, and good economic benefits are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic sorting, in particular to a sorting system for finger-jointed materials based on contour detection. Background Art

[0002] The traditional process has no detection function at the front end. Generally, the cutting amount of the four-sided planer is set according to the maximum size of the same batch of wood based on the experience of the workers. In this way, only about 30%-40% of the wood is good after the first four-sided planer processing. The rest of the wood still needs a lot of manual sorting and post-processing of the large surface or side. According to the different specifications required, the number of equipment is multiplied. This undoubtedly increases the production cost of the enterprise and greatly hinders production efficiency. Utility Model Content

[0003] The utility model aims to solve the defects in the prior art and provides a sorting system for finger-jointed materials based on contour detection.

[0004] In order to solve the above problems, the technical solution adopted by the utility model is:

[0005] A finger-jointed material sorting system based on contour detection is used for contour detection and sorting before wood processing, comprising a contour detection machine, a feeding conveyor line and a sorting line. The front end of the conveying contour detection machine is connected to the feeding conveyor line, and the rear end of the contour detection machine is connected to the sorting line. A plurality of sorting kicks are arranged on the conveying sorting line, and a contour detection device is arranged on the contour detection machine.

[0006] Furthermore, the contour detection machine also includes a body, the contour detection device is arranged on the body, and a feeding component is arranged on the body.

[0007] Furthermore, a lateral chain conveyor is provided on the front platform of the fuselage, an anti-overlapping plate assembly is provided on the side of the front end of the fuselage, and a side pressure roller is provided on the rear side of the lateral chain conveyor, and the side pressure roller is installed on the fuselage.

[0008] Furthermore, the anti-overlapping plate assembly includes side plates and a lower pressure plate, the side plates are arranged along the length direction of the fuselage, and the lower pressure plate is vertically arranged along the length direction of the fuselage through a column, and the lower pressure plate can be adjusted up and down on the column.

[0009] Furthermore, the contour detection device includes a bracket and a plurality of 3D laser contour sensors, the bracket is in the shape of two groups of angle steels, a 3D laser contour sensor is installed at both ends of each group of the brackets, and the bracket is provided with a protective cover.

[0010] Furthermore, the sorting kicker is a cylinder kicker arranged on one side of the sorting line; the sorting line and the feeding assembly are both driven by a servo motor.

[0011] Furthermore, the system also includes a control system, and the 3D laser profile sensor, servo motor and sorting kick are all connected to the control system.

[0012] Based on the above technical solution, the following technical effects can be produced:

[0013] The utility model provides a sorting system for finger-jointed materials based on contour detection, which detects the contour of wood before processing and automatically sorts it according to the contour. Reduces labor and equipment space occupation. Before the four-sided planing process, a contour detection system is added to improve the yield rate of one-time planing by classifying and sorting a large number of wood sizes, reducing the labor of the sorting section and improving equipment utilization and site occupation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the sorting system for finger-jointed materials based on contour detection;

[0015] Figure 2 It is a schematic diagram of the structure of the contour detection machine;

[0016] Figure 3 Schematic diagram of the structure of the contour detection device.

[0017] In the figure, 1-contour detection machine, 2-feeding conveyor line, 3-sorting line, 4-sorting kicker, 5-contour detection device, 5.1-bracket, 5.2-3D laser contour sensor, 6-body, 7-feeding assembly, 8.1-side plate, 8.2-lower pressure plate, 9-side pressure roller, 10-lateral chain conveyor. DETAILED DESCRIPTION

[0018] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0019] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-Figure 2 As shown, a sorting system for finger-joined materials based on contour detection is used for contour detection and sorting before wood processing, including a contour detection machine 1, a feeding conveyor line 2 and a sorting line 3. The front end of the conveying contour detection machine 1 is connected to the feeding conveyor line 2, and the rear end of the contour detection machine 1 is connected to the sorting line 3. A plurality of sorting kicks 4 are arranged on the conveying sorting line 3, and a contour detection device 5 is arranged on the contour detection machine 1.

[0023] Optionally or preferably, the contour detection machine further comprises a body 6 , the contour detection device 5 is arranged on the body 6 , and a feeding assembly 7 is arranged on the body 6 .

[0024] As an optional or preferred solution, a lateral chain conveyor 10 is further provided on the front platform of the fuselage 6, an anti-overlapping plate assembly is provided on the side of the front end of the fuselage 6, and a side pressure roller 9 is provided on the rear side of the lateral chain conveyor 10, and the side pressure roller 9 is installed on the fuselage 6.

[0025] An optional or preferred solution is that the anti-overlapping plate assembly includes a side plate 8.1 and a lower pressure plate 8.2, wherein the side plate 8.1 is arranged along the length direction of the fuselage 6, and the lower pressure plate 8.2 is vertically arranged along the length direction of the fuselage 6 through a column, and the lower pressure plate 8.2 can be adjusted up and down on the column.

[0026] Optionally or preferably, the contour detection device 5 includes a bracket 5.1 and a plurality of 3D laser contour sensors 5.2, the bracket 5.1 is in the shape of two groups of angle steels, a 3D laser contour sensor 5.2 is installed at both ends of each group of the brackets 5.1, and the brackets 5.1 are provided with protective covers.

[0027] As an optional or preferred solution, the sorting kicker 4 is a cylinder kicker arranged on one side of the sorting line 3; the sorting line 3 and the feeding assembly 7 are both driven by a servo motor.

[0028] Optionally or preferably, the system further comprises a control system, and the 3D laser profile sensor 5.2, the servo motor and the sorting kick 4 are all connected to the control system.

[0029] The working principle of the finger-joined material sorting system based on contour detection provided by the utility model is as follows:

[0030] The front end wood passes through the cutting saw and then the feeding conveyor line 2 and the anti-overlapping plate assembly. Since the distance from the upper pressure plate 8.2 to the work surface is adjusted in advance, it is ensured that only one piece of wood can enter, effectively preventing the wood from stacking here. Then it is transported in batches and returned to the side through the lateral chain conveyor 10, the side pressure roller 9 and the feeding assembly 7. The wood passes through the contour detection device 5 and the 3D laser contour sensor 5.2 to obtain the contour information of the wood and upload it to the control system. The control system starts the sorting kick when the wood passes the corresponding sorting kick 4 according to the running speed of the sorting line 3 and the distance relationship between the wood and the corresponding sorting kick 4 to kick it out of the sorting line 3.

[0031] The utility model is described in detail above with reference to the accompanying drawings and embodiments, but the utility model is not limited to the above embodiments, and various changes can be made within the scope of ordinary technicians in the field without departing from the purpose of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope of protection of the utility model.

Claims

1. A finger-jointed wood sorting system based on contour detection, used for contour detection and sorting of wood before four-side planing, characterized in that: The invention comprises a contour detection machine (1), a feeding conveyor line (2) and a sorting line (3), wherein the front end of the conveying contour detection machine (1) is connected to the feeding conveyor line (2), the rear end of the contour detection machine (1) is connected to the sorting line (3), a plurality of sorting kicks (4) are arranged on the conveying sorting line (3), and the contour detection machine (1) is provided with a contour detection device (5).

2. A finger-joined material sorting system based on contour detection according to claim 1, characterized in that: The contour detection machine further comprises a machine body (6), the contour detection device (5) is arranged on the machine body (6), and a feeding assembly (7) is arranged on the machine body (6).

3. A finger-joined material sorting system based on contour detection according to claim 2, characterized in that: A lateral chain conveyor (10) is also provided on the front platform of the fuselage (6), an anti-overlapping plate assembly is provided on the side of the front end of the fuselage (6), and a side pressure roller (9) is provided on the rear side of the lateral chain conveyor (10), and the side pressure roller (9) is mounted on the fuselage (6).

4. A finger-joined material sorting system based on contour detection according to claim 3, characterized in that: The anti-overlapping plate assembly comprises a side plate (8.1) and a lower pressure plate (8.2); the side plate (8.1) is arranged along the length direction of the fuselage (6); the lower pressure plate (8.2) is arranged vertically along the length direction of the fuselage (6) via a column; and the lower pressure plate (8.2) can be adjusted up and down on the column.

5. The finger-joined material sorting system based on contour detection according to claim 1, characterized in that: The contour detection device (5) comprises a bracket (5.1) and a plurality of 3D laser contour sensors (5.2); the bracket (5.1) is in the shape of two groups of angle steels; a 3D laser contour sensor (5.2) is installed at both ends of each group of the brackets (5.1); and the brackets (5.1) are sleeved with protective covers.

6. A finger-joined material sorting system based on contour detection according to claim 4, characterized in that: The sorting kicker (4) is a cylinder kicker arranged on one side of the sorting line (3); the sorting line (3) and the feeding assembly (7) are both driven by a servo motor.

7. A finger-joined material sorting system based on contour detection according to claim 5, characterized in that: The system also includes a control system, and the 3D laser profile sensor (5.2), the servo motor and the sorting kick (4) are all connected to the control system.