Observation window structure of color sorter and color sorter
By separating the correction bar on the first window frame plate in the color sorter observation window structure, and using the side wall and protrusion design, the problems of field of view and dust deposition in the prior art are solved, and better results are achieved convenience and cleanliness of observation.
Patent Information
- Application Number
- CN202323263903.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-11-30
AI Technical Summary
During the calibration process, the existing color sorter observation window structure causes the transparent plate to fit with the correction strip, forming an obstacle to the observation line of sight, and prone to deposit dust and breeding of mold.
A color sorter observation window structure is designed, wherein the correction strip is separately installed on the first window frame plate and is spaced from each other from the transparent plate to reduce field of view obstruction, and avoid dust accumulation through the side wall and protrusion design. The transparent plate can be made from Made of resin material.
Effectively reduce or eliminate the obstacles to the observation field of view by transparent plates, and prevent dust deposition, improving the observation convenience and cleanliness of the color sorter.
Smart Images

Figure CN222220365U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color sorters, and in particular relates to an observation window structure of a color sorter and a color sorter. Background Art
[0002] Color sorters can sort out particles of different colors from granular materials and are widely used in the field of food quality inspection and grading. Before use, the color sorter camera needs to be calibrated through the color sorter observation window. Fig.10 As shown, the window frame 10 is a single-layer plate, and the calibration strip 30 is integrally arranged in the observation window 13. The calibration line is pulled on the calibration strip 30 on the two opposite observation window structures of the color sorter and stuck in the calibration slit, and then the camera is calibrated. After the calibration is completed, the calibration line is retracted, and the transparent plate 20 is attached to the window frame 10 and the calibration strip 30, and then installed and fixed at the window 13.
[0003] In the above installation method, the correction strip 30 is finally attached to the transparent plate 20, forming an inevitable direct obstruction to the observation line of sight. At the same time, the contact area between the correction strip 30 and the transparent plate 20 cannot be cleaned by a dust cleaning brush, so dust is easily accumulated and mold is bred. Utility Model Content
[0004] In view of the above technical problems, the utility model proposes a color sorter observation window structure and a color sorter comprising the same. The observation window structure and the color sorter are convenient for observation and are not prone to dust accumulation.
[0005] To this end, according to one aspect of the present invention, an observation window structure for a color sorter is proposed, comprising: a window frame, the window frame comprising a first window frame plate, a second window frame plate and a window defined by a ring wall extending between the first window frame plate and the second window frame plate; a transparent plate, the transparent plate being suitable for covering the window and being mounted on the first window frame plate; a correction strip, the correction strip having at least one correction slit, the correction strip being suitable for being arranged on the second window frame plate and spanning the window.
[0006] According to the above technical concept, the utility model may further include any one or more of the following optional forms.
[0007] According to some optional embodiments, a first mounting hole and a second mounting hole are respectively provided at both ends of the correction strip, so as to be suitable for being installed on the second window frame plate by fasteners.
[0008] According to some optional embodiments, the first mounting hole is configured to include a fixing portion and a guide portion, the guide portion is larger than the fixing portion and is connected to the fixing portion through a connecting portion, and the fastener is adapted to slide from the guide portion into the fixing portion via the connecting portion.
[0009] According to some optional embodiments, the second mounting hole is configured as an open oblong hole with one end extending to the edge of the correction strip, so as to be suitable for being slidably connected with the fastener.
[0010] According to some optional embodiments, the window size gradually decreases in a direction from the second window frame board to the first window frame board.
[0011] According to some optional embodiments, the first window frame plate has an annular shoulder extending toward the window, and the transparent plate is suitable for being mounted on a surface of the annular shoulder facing the second window frame plate.
[0012] According to some optional embodiments, the transparent plate has a protrusion extending through the first window frame plate and flush with a surface of the annular shoulder facing away from the second window frame plate, and the protrusion is in contact with the annular shoulder.
[0013] According to some optional embodiments, the protrusion is provided with a chamfer.
[0014] According to some optional embodiments, the transparent plate is mounted on the annular boss via a mounting member.
[0015] According to some optional embodiments, the window frame further includes a side wall bent and extended from an edge of the first window frame board and / or the second window frame board to form support for the window frame.
[0016] According to some optional embodiments, the transparent plate is made of resin material.
[0017] According to another aspect of the present invention, a color sorter is provided, and the color sorter includes a pair of the color sorter observation window structures.
[0018] According to some optional embodiments, the color sorter further includes a frame body, the frame body includes a support rod, and a pair of the color sorter observation window structures are mounted on the support rod.
[0019] The color sorter observation window structure of the utility model reduces or eliminates the visual obstruction of observing the interior of the color sorter through the transparent plate by separating the correction strip and installing it on the first window frame plate, and dust is not deposited between the correction strip and the transparent plate. The visual obstruction of the observation window of the color sorter of the utility model is reduced or eliminated, and dust is not deposited. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The features, advantages and other aspects of the various embodiments of the present invention will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Several embodiments of the present invention are shown herein in an illustrative and non-restrictive manner. In the accompanying drawings, the same figure marks represent the same or similar parts.
[0021] Figure 1 is a schematic diagram of an exemplary embodiment of an observation window structure of a color sorter according to the utility model, and the viewing angle is observed from the outside of the color sorter;
[0022] Figure 2 yes Figure 1 The exploded view of the color sorter observation window structure shown;
[0023] Figure 3 yes Figure 1 Another perspective view of the color sorter observation window structure is shown, where the perspective is from inside the color sorter;
[0024] Figure 4 is a schematic diagram of one embodiment of a calibration strip;
[0025] Figure 5 yes Figure 1 A plan view of the structure of the observation window of the color sorter shown;
[0026] Figure 6 It is a plan view of the observation window structure of the color sorter with the correction bar rotated at a certain angle;
[0027] Figure 7 is along Figure 5 The cross-sectional view of the color sorter observation window structure obtained by cutting along AA in the middle;
[0028] Figure 8 is a schematic diagram of an exemplary embodiment of a color sorter according to the present utility model, and for clarity, only the frame of the color sorter is illustrated;
[0029] Fig. 9 It is a schematic diagram of a color sorter observation window structure installed on a support rod in a color sorter according to the utility model, and the viewing angle is observed from the inside of the color sorter;
[0030] Fig.10 This is a schematic diagram of an observation window structure used in the prior art, and the viewing angle is from inside the color sorter;
[0031] Figure markings: 10-window frame; 13-window; 20-transparent plate; 30-correction bar; 41-support rod; 100-window frame; 110-first window frame plate; 111-annular boss; 111A-mounting piece; 111B-threaded hole; 120-second window frame plate; 121-first fastening screw; 122-second fastening screw; 130-window; 131-chamber; 140-annular wall; 141-side wall; 200-transparent plate; 210-protrusion; 211-chamber; 220-through hole; 300-correction bar; 310-correction slit; 320-first mounting hole; 321-fixing part; 322-guiding part; 323-connecting part; 330-second mounting hole; 400-frame body; 410-support rod; I-color sorter observation window structure; II-color sorter. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] It should be noted that if a directional indication is involved in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0034] In this specification, position terms such as "upper", "lower", "inner" and "outer" are defined according to the positions of the color sorter when it is normally used.
[0035] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0036] In view of the prior art, such as Fig.10 As shown, the transparent plate 20 of the color sorter observation window fits with the correction strip 30 after installation, which not only hinders observation, but also easily causes dust to accumulate and mold to grow in the gap between the transparent plate 20 and the correction strip 30. The utility model proposes a color sorter observation window structure to solve the above technical problems, and according to different optional forms of the utility model, other beneficial technical effects can also be obtained.
[0037] Reference Figures 1 to 4An observation window structure I of a color sorter according to the present invention is shown as an example, and includes a window frame 100 , a transparent plate 200 and a correction strip 300 .
[0038] The window frame 100 includes a first window frame plate 110, a second window frame plate 120, and a window 130. The first window frame plate 110 and the second window frame plate 120 may be substantially parallel to each other and spaced apart from each other. The window 130 is formed by a ring wall 140 extending between the first window frame plate 110 and the second window frame plate 120. The transparent plate 200 may be mounted on the first window frame plate 110 and cover the window 130. The correction bar 300 may be disposed on the second window frame plate 120 and span the window 130. The correction bar 300 has a correction slit 310 to calibrate the color sorter camera using a correction line passing through the correction slit 310. Since the window frame 100 adopts a double-layer plate, i.e., the first window frame plate 110 and the second window frame plate 120, and there is a sufficient distance between the first window frame plate 110 and the second window frame plate 120 due to being spaced apart from each other, the transparent plate 200 and the correction strip 300 respectively mounted thereon are spaced apart from each other, thereby reducing or eliminating the obstruction of the correction strip 300 to the observation field of the transparent plate 200, and at the same time, no dust will be deposited between the correction strip 300 and the transparent plate 200.
[0039] Figure 8 The color sorter II according to the present invention is exemplarily shown. The color sorter II includes a pair of the above-mentioned color sorter observation window structures I. During use, the calibration line is first pulled through the calibration bars 300 and the calibration slits 310 on the pair of color sorter observation window structures I, and then the color sorter camera is adjusted to align with the calibration line to calibrate the color sorter camera. After the calibration is completed, the calibration line is collected, and the transparent plate 200 covers the window 130 and is installed on the first window frame plate 110. It should be understood that the calibration line marks the position where the granular material passes when sliding down, and because different granular materials have different particle sizes, their sliding paths in the color sorter are different, so that the position where the color sorter camera needs to be aligned is also different. Therefore, in other embodiments, a plurality of calibration slits 310 may be provided on the calibration bar 300, which are respectively used to pull the calibration line to calibrate the color sorter camera when separating materials of different particle sizes.
[0040] In some embodiments of the color sorter according to the present invention, Figure 8 and Fig. 9As shown, the color sorter II also includes a frame body 400, and the frame body 400 includes a support rod 410. The support rod 410 can be inclined relative to the ground, and a pair of color sorter observation window structures I are installed on the support rod 410. Specifically, the window frame 100 of the color sorter observation window structure I may include a side wall 141 bent and extended from the edge of the first window frame plate 110 and / or the second window frame plate 120. Of course, the side wall 141 can also be a part of the ring wall 140. The side wall 141 is used to form a support for the window frame 100. The color sorter observation window structure I is installed on the upper side of the support rod 410 through the side wall 141, wherein the side of the transparent plate 200 away from the correction strip 300 faces the inside of the color sorter II. This can bring unique benefits, such as Fig. 9 As shown, at the observation window, the color sorter observation window structure I occupies the upper side of the support rod 410, and the side of the first window frame plate 110 facing the inside of the color sorter II is flush with the inner side of the support rod 410 facing the inside of the color sorter II, thereby avoiding the accumulation of dust on the upper side of the support rod 410. Fig.10 As shown, the window frame 10 of the color sorter observation window is a single-layer plate, and is therefore only suitable for installation on the outer side of the support rod 41 facing the outside of the color sorter II, so that the upper side of the support rod 41 at the observation window becomes a location where dust accumulates, which is prone to mold growth.
[0041] In some embodiments, the correction strip 300 may be mounted on the second window frame plate 120 by fasteners, as shown in FIG. Figure 1 , Figure 2 and Figure 4 , a pair of fasteners facing each other are provided on the second window frame plate 120. The correction strip 300 is provided with a first mounting hole 320 and a second mounting hole 330 at both ends, so that it can be installed on the second window frame plate 120 by a pair of fasteners. Specifically, the pair of fasteners can be configured as a first fastening screw 121 and a second fastening screw 122, respectively. The diameter of the first mounting hole 320 is smaller than the diameter of the head of the first fastening screw 121 and is greater than or equal to the diameter of the rod of the first fastening screw 121, and the diameter of the second mounting hole 330 is smaller than the diameter of the head of the second fastening screw 122 and is greater than or equal to the diameter of the rod of the second fastening screw 122. The rod of the first fastening screw 121 and the rod of the second fastening screw 122 can pass through the first mounting hole 320 and the second mounting hole 330, respectively, and the correction strip 300 can be installed on the second window frame plate 120 of the window frame 100 by screwing and pressing with their heads.
[0042] In some further embodiments, Figure 4As shown, the second mounting hole 330 is constructed as an oblong hole with one end extending to the edge of the correction bar 300 and open, and the second mounting hole 330 can be slidably connected with the fastener (the second fastening screw 122). In other words, the fastener can slide into or out of the second mounting hole 330 from the opening of the edge of the correction bar 300 at the second mounting hole 330, so as to be suitable for rotating the correction bar 300 around the fastener (the first fastening screw 121) passing through the first mounting hole 320. Figure 5 The calibration strip 300 is shown in the state where it is installed in place. Figure 5 , Figure 6 The figure shows the situation where the correction bar 300 rotates a certain angle. For example, initially, the correction bar 300 is fixed on the second window frame plate 120 and is located outside the window 130 by the first fastening screw 121, and the second fastening screw 122 is fixed on the second window frame plate 120; when the color sorter camera needs to be calibrated, the first fastening screw 121 and the second fastening screw 122 are loosened appropriately, and the correction bar 300 is rotated around the first fastening screw 121 until the second mounting hole 330 is aligned with the second fastening screw 122, and the correction bar 300 continues to rotate so that the rod of the second fastening screw 122 slides into the second mounting hole 330. After it is in place, the first fastening screw 121 and the second fastening screw 122 are tightened to install the correction bar 300 on the second window frame plate 120, and then the color sorter camera calibration operation can be performed. After the calibration is completed, loosen the first fastening screw 121 and the second fastening screw 122 appropriately, and turn the calibration bar 300 to rotate in the opposite direction around the first fastening screw 121, so that the second fastening screw 122 is disengaged from the second mounting hole 330, and the calibration bar 300 can be rotated out of the window 130, and then the transparent plate 200 is installed on the first window frame plate 110. In the subsequent use process, the calibration bar 300 can always be kept outside the window 130 to completely eliminate the obstruction of the field of vision observed through the transparent plate 200. Only when the color sorter camera needs to be calibrated, the calibration bar 300 is rotated and installed in the above manner.
[0043] In some embodiments, the first mounting hole 320 may include a fixing portion 321, a guide portion 322, and a connecting portion 323. The guide portion 322 is larger than the fixing portion 321 and is connected to the fixing portion 321 through the connecting portion 323. The fastener (first fastening screw 121) may slide from the guide portion 322 to the fixing portion 321 through the connecting portion 323. Specifically, the guide portion 322 is larger than the diameter of the head and the diameter of the rod of the first fastening screw 121. The first fastening screw 121 may pass through the guide portion 322 as a whole and slide from the rod of the first fastening screw 121 to the fixing portion 321 through the connecting portion 323. In this way, the disassembly and assembly of the correction bar 300 becomes simpler. The correction bar 300 can be disassembled and assembled by simply loosening the first fastening screw 121 and the second fastening screw 122. The correction bar 300 is suitable for being shared between multiple color sorters II.
[0044] In some embodiments, Figure 2 , Figure 3 and Figure 7 As shown, the first window frame plate 110 has an annular boss 111 to provide a mounting position for the transparent plate 200 on the first window frame plate 110. The annular boss 111 extends from the junction of the first window frame plate 110 and the annular wall 140 toward the window, and the transparent plate 200 can be abutted against and mounted on the surface of the annular boss 111 facing the second window frame plate 120. Since the annular boss 111 has a certain thickness, the transparent plate 200 and the annular boss 111 together define a layered space 131. The layered space 131 is in the form of a thin layer, has the same thickness as the annular boss 111, and is surrounded by the annular boss 111. In the color sorter II, the layered space 131 can be regarded as a portion of the transparent plate 200 separated from the window 130 and close to the interior of the color sorter II. The position where dust can accumulate can be reduced or eliminated by compressing or eliminating the layered space 131. Therefore, in other embodiments, such as Figure 3 and Figure 7 As shown, the transparent plate 200 may also have a protrusion 210, which is on the side of the transparent plate 200 away from the correction strip 300, that is, the side of the transparent plate 200 facing the inside of the color sorter II. The protrusion 210 extends through the first window frame plate 110 and is flush with the surface of the annular shoulder 111 away from the second window frame plate 120 / correction strip 300 (that is, the side of the annular shoulder 111 facing the inside of the color sorter II). The protrusion 210 at least fills part of the layered space 131. For example, in the color sorter II, the protrusion 210 at least fills the lower part of the layered space 131, and the protrusion 210 fits the annular shoulder 111 to eliminate the possible accumulation position of dust formed by the lower edge of the annular shoulder 111. In particular, the protrusion 210 may be provided with a chamfer 211. For example, in the color sorter II, when the protrusion 210 only fills the lower part of the layered space 131, a chamfer 211 is provided along the upper edge of the protrusion 210. In this way, dust and debris fall on the inclined surface of the chamfer 211 and are easy to slide down along the inclined surface, and are not easy to accumulate. It is also convenient for a dust cleaning brush with bristles perpendicular to the surface of the transparent plate 200 to clean. The transparent plate 200 can be made of a resin material to be suitable for processing the above-mentioned protrusion 210 and chamfer 211 on the transparent plate 200. Of course, in some embodiments, the protrusion 210 fills the entire layered space 131, thereby eliminating the layered space 131, and the peripheral side of the protrusion 210 fits with the annular boss 111, eliminating the position where dust and debris can fall, and can achieve better technical effects.
[0045] It should be understood that the transparent plate 200 can be detachably mounted on the first window frame plate 110, for example, it can be mounted on the annular boss 111 through the mounting member 111A. Figure 2As shown, the mounting member 111A can be configured as a mounting screw, a threaded hole 111B is provided on the annular boss 111, and a through hole 220 corresponding to the threaded hole 111B is provided on the edge of the transparent plate 200. The mounting member 111A configured as a mounting screw passes through the through hole 220 and is screwed into the threaded hole 111B. Finally, the mounting member 111A mounts the transparent plate 200 on the annular boss 111.
[0046] In some embodiments, Figure 1 As shown, in the direction from the second window frame plate 120 to the first window frame plate 110, the size of the window 130 gradually decreases, and the annular wall 140 / window 130 is in a gradually closing shape, so that on the color sorter II, it is convenient to install the transparent plate 200 on the first window frame plate 110 from the outside to the inside through the channel of the window 130 / annular wall 140.
[0047] It should be understood that the above description of the preferred embodiment is relatively detailed and cannot be regarded as limiting the scope of patent protection of the utility model. Under the enlightenment of the utility model, ordinary technicians in this field can also make substitutions or modifications without departing from the scope of protection of the claims of the utility model, which all fall within the scope of protection of the utility model. The scope of protection requested for the utility model shall be based on the attached claims.
Claims
1. A color sorter observation window structure (I), characterized in that: include: A window frame (100), the window frame (100) comprising a first window frame plate (110), a second window frame plate (120), and a window (130) defined by a ring wall (140) extending between the first window frame plate (110) and the second window frame plate (120); a transparent plate (200), the transparent plate (200) being suitable for covering the window (130) and being mounted on the first window frame plate (110); A correction strip (300) having at least one correction slit (310) is provided, wherein the correction strip (300) is suitable for being arranged on the second window frame plate (120) and spanning the window (130).
2. The color sorter observation window structure (I) according to claim 1, characterized in that: The two ends of the correction strip (300) are respectively provided with a first mounting hole (320) and a second mounting hole (330), so as to be suitable for being mounted on the second window frame plate (120) by means of fasteners.
3. The color sorter observation window structure (I) according to claim 2 is characterized in that: The first mounting hole (320) is constructed to include a fixing portion (321) and a guide portion (322); the guide portion (322) is larger than the fixing portion (321) and is connected to the fixing portion (321) via a connecting portion (323); and the fastener is suitable for sliding from the guide portion (322) into the fixing portion (321) via the connecting portion (323).
4. The color sorter observation window structure (I) according to claim 2 or 3, characterized in that: The second mounting hole (330) is constructed as an open oblong hole with one end extending to the edge of the correction strip (300), so as to be suitable for sliding connection with the fastener.
5. The color sorter observation window structure (I) according to claim 1, characterized in that: The size of the window (130) gradually decreases in a direction from the second window frame plate (120) to the first window frame plate (110).
6. The color sorter observation window structure (I) according to claim 1, characterized in that: The first window frame plate (110) has an annular boss (111) extending toward the window (130), and the transparent plate (200) is suitable for being installed on the surface of the annular boss (111) facing the second window frame plate (120).
7. The color sorter observation window structure (I) according to claim 6, characterized in that: The transparent plate (200) has a protrusion (210) extending through the first window frame plate (110) and flush with the surface of the annular shoulder (111) facing away from the second window frame plate (120), and the protrusion (210) is in contact with the annular shoulder (111).
8. The color sorter observation window structure (I) according to claim 7, characterized in that: The protrusion (210) is provided with a chamfer (211).
9. The color sorter observation window structure (I) according to claim 6, characterized in that: The transparent plate (200) is mounted on the annular boss (111) via a mounting member (111A).
10. The color sorter observation window structure (I) according to claim 1, characterized in that: The window frame (100) further comprises a side wall (141) bent and extended from the edge of the first window frame plate (110) and / or the second window frame plate (120) to form support for the window frame (100).
11. The color sorter observation window structure (I) according to claim 1, characterized in that: The transparent plate (200) is made of resin material.
12. A color sorter (II), characterized in that: The color sorter (II) comprises a pair of color sorter observation window structures (I) according to any one of claims 1 to 11.
13. The color sorter (II) according to claim 12, characterized in that: The color sorter (II) further comprises a frame body (400), wherein the frame body (400) comprises a support rod (410), and a pair of the color sorter observation window structures (I) are mounted on the support rod (410).
