Automatic equipment for capillary tube flanging

By designing automatic equipment, the capillary automatic flange is achieved by using electric sliding tables and propulsion cylinders, which solves the problems of slow speed, inaccurate positioning and high operating risks in the existing technology, improves the flange efficiency and quality, and ensures flange Symmetry and accuracy of the mouth.

CN222220938UActive Publication Date: 2024-12-24江苏君华特种高分子材料股份有限公司
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Patent Information

Application Number
CN202323464781.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-24
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The existing capillary flange technology has problems such as slow speed, low efficiency, inaccurate positioning, high operating risks and scald risks. In particular, manual operation can easily lead to capillary failure to meet technical requirements and affect the yield rate.

Method used

An automatic device including an electric sliding table and a positioning plate is designed to realize automatic flange of the capillary through the electric sliding table and the propulsion cylinder, and use components such as positioning blocks, plug-in columns, T-shaped card blocks and electromagnetic plates to ensure accurate positioning and Stable installation, achieve rapid disassembly and assembly and continuous operation.

Benefits of technology

It improves the working efficiency and quality of capillary flange, reduces the risk of human error and scalds, and ensures the symmetry and accuracy of the flange mouth.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of capillary tube flanging, and discloses an automatic device for capillary tube flanging, the automatic device comprises an electric sliding table and a positioning plate, the output end of the upper end of the electric sliding table is fixedly connected with a mounting plate, the mounting plate is fixedly connected with a plurality of fixing plates, the upper ends of the fixing plates are fixedly connected with a lower clamping seat, and the lower clamping seat is fixedly connected with an upper clamping plate. An upper clamping seat is fixedly clamped to the upper end of the lower clamping seat, semicircular clamping grooves are symmetrically formed in the opposite sides of the lower clamping seat and the upper clamping seat, two U-shaped clamping plates which are connected to the exterior of the upper clamping seat in a pressing mode are further fixedly clamped to the upper end of the fixing plate, and a plurality of positioning blocks are further fixedly connected to the lower end of the fixing plate; the upper end of the mounting plate is provided with a plurality of positioning grooves matched with the positioning blocks in an inserted mode. According to the capillary tube flanging device, continuous automatic flanging operation on multiple capillary tubes can be achieved, and the working efficiency and quality are greatly improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of capillary flanging, and in particular relates to an automatic device for capillary flanging. Background Art

[0002] Most analytical instruments use capillaries as connecting pipes. In order to ensure sealing and extend the service life of the pipes, flanging capillaries are generally used as the tail connection method. Compared with straight capillaries, the biggest feature of flanging capillaries is the flanging at the tail. The flanging capillary mouth is used with a blade ring, blade sleeve and pressure ring to greatly improve the sealing of the pipeline system and the stability of the connection system, and reduce the probability of capillary falling off and causing analysis interruption in a high-pressure environment. Therefore, it is widely used in the analysis and detection industry.

[0003] Most of the flanging technologies currently used are manually operated on the flanging machine using a fixture. Although the operation steps are simple, the processing precision and accuracy are relatively high. This process has the following shortcomings: 1. Slow speed and low efficiency: Because the capillary is small and slippery, the flanging operation needs to overcome friction to ensure that the capillary does not slip and can be pushed into the fixture. At the same time, it is also necessary to ensure that the capillary and the fixture remain vertical. Manual flanging is greatly affected by human subjective factors, and long-term operation is prone to fatigue. Each time the capillary is operated to fit the fixture, it is easy to cause the flanging tube to fail to meet the technical requirements and cannot be used due to human errors, resulting in scrapping and affecting the yield rate;

[0004] 2. Inaccurate positioning and asymmetric flanging: When flanging, it is generally necessary to align the tool head vertically. This operation step is easily caused by manual operation to cause asymmetric or elliptical flanging.

[0005] 3. Risk of burns: This process requires heating to soften the capillary and then shape it. Most heat conduction parts are made of metal products with good thermal conductivity. Manual operation can easily cause burns if not careful. Utility Model Content

[0006] The utility model aims to solve the above problems and proposes an automatic device for capillary flanging.

[0007] In order to achieve the above purpose, this application adopts the following technical solutions:

[0008] The cam is an angular channel that is fixedly connected to the top of the column and is provided with a plurality of camshafts, the cam being arranged on a circle with the centre being the centre of the camshaft and the centre being the centre of the camshaft.

[0009] A propulsion cylinder is fixedly installed on the upper end of the positioning plate, and a U-shaped connecting plate is fixedly connected to the output end of the propulsion cylinder. The two ends of the U-shaped connecting plate are respectively fixedly connected to a first tooling head and a second tooling head. The rear end of the first tooling head is provided with an outward-expanding cone, and the rear end of the second tooling head is provided with a limiting ring.

[0010] Preferably, a plurality of plug-in posts are fixedly connected to the lower end of the upper clamping seat, and a plurality of plug-in slots matching and plugging with the plug-in posts are formed at the upper end of the lower clamping seat.

[0011] Preferably, two T-shaped clamping blocks are symmetrically fixedly connected to the upper end of the fixing plate, and both end side walls of the U-shaped clamping plate are provided with T-shaped clamping grooves matching and clamping with the T-shaped clamping blocks.

[0012] Preferably, the horizontal portion of the U-shaped clamping plate is provided with a plurality of insertion holes, and a clamping rod is movably inserted into the corresponding insertion holes, the upper end of the upper clamping seat is provided with a plurality of clamping grooves matching and plugging with the clamping rods, the upper ends of the plurality of clamping rods are fixedly connected to the same clamping pull plate, and the lower end of the clamping pull plate and the upper end of the U-shaped clamping plate are fixedly connected to a plurality of clamping springs sleeved outside the clamping rods.

[0013] Preferably, the power supply trigger mechanism includes an insulating round shell, a rotating shaft is rotatably connected to the center of the inner wall of the insulating round shell through a bearing, a driving motor is fixedly connected to the lower end of the insulating round shell, an upper output end of the driving motor is fixedly connected to the lower end of the rotating shaft, an extension rod is fixedly sleeved on the shaft wall of the rotating shaft, one end of the extension rod is fixedly connected to a conductive block, and an electrical connection block is fixedly connected to one side of the inner wall of the insulating round shell.

[0014] Preferably, both ends of the U-shaped connecting plate are fixedly connected with locking plates, and the locking plates and rear ends of the first tooling head and the second tooling head are fixedly connected by a plurality of connecting bolts.

[0015] Preferably, a layer of anti-skid extrusion rubber pad is fixedly connected to the inner walls of the semicircular clamping grooves corresponding to the lower clamping seat and the upper clamping seat.

[0016] Preferably, the lower end of the horizontal portion of the U-shaped clamping plate is flush with the upper end of the upper clamping seat.

[0017] Preferably, the first tooling head and the second tooling head are both made of brass.

[0018] Compared with the prior art, the present application provides an automatic device for capillary flanging, which has the following beneficial effects:

[0019] 1. The automatic equipment for capillary flanging is provided with an electric slide and a positioning plate. The mounting plate is fixed on the output end of the electric slide. The lower clamping seat is relatively installed by the fixed connection between the fixing plate and the mounting plate. The capillary is placed in the semicircular clamping groove in the lower clamping seat, and then the upper clamping seat is quickly connected with the lower clamping seat by matching and plugging a plurality of plug-in columns and the plug-in grooves. Then, the U-shaped clamping plate is quickly connected to the upper end of the fixing plate by matching and snapping the T-shaped clamping block and the T-shaped clamping groove. The horizontal part of the U-shaped clamping plate is pressed against the upper end of the upper clamping seat. At this time, the clamping rod is aligned with the clamping groove, and the clamping spring pulls down the clamping pull plate. The clamping pull plate pushes the clamping rod into the clamping groove to achieve a stable clamping and fixation of the U-shaped clamping plate, thereby ensuring the stability of the structure and enabling rapid disassembly and assembly for easy use.

[0020] 2. The automatic equipment for capillary flanging is provided with a fixed plate, and the fixed plate is quickly connected to the mounting plate through the matching and plugging of multiple positioning blocks and positioning grooves. Then the driving motor is started, and the driving motor drives the rotating shaft to rotate. The rotating shaft drives the conductive block to rotate through the extension rod. When the conductive block contacts the electrical connection block, the power supply circuit of the electromagnetic plate is connected. The electromagnetic plate is energized to generate magnetism to cooperate with the permanent magnet plate to fix the positioning, thereby realizing stable installation of the fixed plate, and can be quickly disassembled and assembled, which is easy to use.

[0021] 3. The automatic equipment for capillary flanging is provided with an electric slide and a propulsion cylinder. The electric slide drives multiple capillaries to move gradually. When the capillary is aligned with the first tooling head, the propulsion cylinder pushes the U-shaped connecting plate to move, so that the first tooling head cooperates with the outward expansion cone to quickly flanging the end face of the capillary. Then the propulsion cylinder moves backward and the electric slide continues to move, so that the expanded capillary moves to the second tooling head for flipping and positioning. It can realize continuous automatic flanging operations on multiple capillaries, greatly improving work efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the top view of an automatic device for capillary flanging proposed in this application;

[0023] Figure 2 A schematic diagram of a side cross-sectional structure of a connection between a mounting plate and a fixing plate of an automatic device for capillary flanging proposed in the present application;

[0024] Figure 3 A schematic diagram of the U-shaped connecting plate structure of an automatic device for capillary flanging proposed in this application.

[0025] In the figure: 1. electric slide; 2. positioning plate; 3. mounting plate; 4. fixing plate; 5. lower clamping seat; 6. upper clamping seat; 7. semicircular clamping groove; 8. U-shaped clamping plate; 9. positioning block; 10. positioning groove; 11. permanent magnet plate; 12. electromagnetic plate; 13. thrust cylinder; 14. U-shaped connecting plate; 15. first tooling head; 16. second tooling head; 17. outward expansion cone; 18. limiting ring; 19. plug-in column; 20. plug-in groove; 21. T-shaped clamping block; 22. T-shaped clamping groove; 23. clamping rod; 24. clamping groove; 25. clamping pull plate; 26. clamping spring; 27. insulating round shell; 28. rotating shaft; 29. ​​driving motor; 30. extension rod; 31. conductive block; 32. electrical connection block; 33. locking plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0027] Reference Figure 1-3 , an automatic device for capillary flanging, comprising an electric slide 1 and a positioning plate 2, the upper output end of the electric slide 1 is fixedly connected with a mounting plate 3, a plurality of fixing plates 4 are fixedly connected to the mounting plate 3, the upper end of the fixing plate 4 is fixedly connected with a lower clamping seat 5, the upper end of the lower clamping seat 5 is fixedly clamped with an upper clamping seat 6, and the lower clamping seat 5 and the upper clamping seat 6 are symmetrically provided with semicircular clamping grooves 7 on opposite sides, the upper end of the fixing plate 4 is also fixedly clamped with two U-shaped clamping plates 8 crimped on the outside of the upper clamping seat 6, the lower end of the fixing plate 4 is also fixedly connected with a plurality of positioning blocks 9, the upper end of the mounting plate 3 is provided with a plurality of positioning grooves 10 matching and plugging with the positioning blocks 9, the lower end of the positioning block 9 is fixedly embedded with a permanent magnetic plate 11, the bottom of the positioning groove 10 is embedded with an electromagnetic plate 12, and the lower end of the mounting plate 3 is also fixedly provided with a power supply trigger mechanism electrically connected to the electromagnetic plate 12;

[0028] A propulsion cylinder 13 is fixedly installed on the upper end of the positioning plate 2, and a U-shaped connecting plate 14 is fixedly connected to the output end of the propulsion cylinder 13. The two ends of the U-shaped connecting plate 14 are respectively fixedly connected to a first tooling head 15 and a second tooling head 16. The rear end of the first tooling head 15 is provided with an outward-expanding cone 17, and the rear end of the second tooling head 16 is provided with a limiting ring 18.

[0029] A plurality of plug-in posts 19 are fixedly connected to the lower end of the upper clamping seat 6 , and a plurality of plug-in slots 20 matching and plugging with the plug-in posts 19 are formed at the upper end of the lower clamping seat 5 .

[0030] Two T-shaped clamping blocks 21 are symmetrically fixedly connected to the upper end of the fixing plate 4 , and T-shaped clamping grooves 22 matching and clamping with the T-shaped clamping blocks 21 are formed on both end side walls of the U-shaped clamping plate 8 .

[0031] The horizontal part of the U-shaped clamping plate 8 is provided with multiple insertion holes, and a clamping rod 23 is movably inserted into the corresponding insertion holes. The upper end of the upper clamping seat 6 is provided with multiple clamping grooves 24 that match and plug into the clamping rod 23. The upper ends of the multiple clamping rods 23 are fixedly connected to the same clamping pull plate 25, and the lower end of the clamping pull plate 25 and the upper end of the U-shaped clamping plate 8 are fixedly connected to multiple clamping springs 26 that are sleeved outside the clamping rod 23.

[0032] The power supply trigger mechanism includes an insulating round shell 27, a rotating shaft 28 is rotatably connected to the center of the inner wall of the insulating round shell 27 through a bearing, a driving motor 29 is fixedly connected to the lower end of the insulating round shell 27, an upper output end of the driving motor 29 is fixedly connected to the lower end of the rotating shaft 28, an extension rod 30 is fixedly sleeved on the shaft wall of the rotating shaft 28, one end of the extension rod 30 is fixedly connected to a conductive block 31, and one side of the inner wall of the insulating round shell 27 is fixedly connected to an electrical connection block 32.

[0033] Both ends of the U-shaped connecting plate 14 are fixedly connected with locking plates 33 , and the locking plates 33 and the rear ends of the first tooling head 15 and the second tooling head 16 are fixedly connected by a plurality of connecting bolts.

[0034] A layer of anti-skid extrusion rubber pad is fixedly connected to the inner walls of the semicircular clamping grooves 7 corresponding to the lower clamping seat 5 and the upper clamping seat 6.

[0035] The lower end of the horizontal portion of the U-shaped clamping plate 8 is flush with the upper end of the upper clamping seat 6 .

[0036] The first tooling head 15 and the second tooling head 16 are both made of brass.

[0037] The operating principle of the utility model is now described as follows:

[0038] When the present application is used, the mounting plate 3 is fixed to the output end of the electric slide 1 through the electric slide 1 and the positioning plate 2, and the lower clamping seat 5 is relatively installed through the fixed connection between the fixing plate 4 and the mounting plate 3, and the capillary is placed in the semicircular clamping groove 7 in the lower clamping seat 5, and then the upper clamping seat 6 is quickly connected to the lower clamping seat 5 through the matching plug-in of multiple plug-in columns 19 and the plug-in groove 20, and then the U-shaped clamping plate 8 is quickly connected through the matching plug-in of the T-shaped clamping block 21 and the T-shaped clamping groove 22. The upper end of the fixing plate 4 is connected, and the horizontal part of the U-shaped clamping plate 8 is pressed against the upper end of the upper clamping seat 6. At this time, the clamping rod 23 is aligned with the clamping groove 24, and the clamping spring 26 pulls down the clamping pull plate 25. The clamping pull plate 25 pushes the clamping rod 23 into the clamping groove 24 to achieve the stable clamping and fixing of the U-shaped clamping plate 8, ensuring the structural stability, and can achieve rapid disassembly and assembly, which is easy to use. The fixing plate 4 is provided, and the fixing plate 4 is connected with the installation through the matching insertion of multiple positioning blocks 9 and positioning grooves 10. The mounting plate 3 is quickly connected, and then the driving motor 29 is started. The driving motor 29 drives the rotating shaft 28 to rotate. The rotating shaft 28 drives the conductive block 31 to rotate through the extension rod 30. When the conductive block 31 contacts the electrical connection block 32, the power supply circuit of the electromagnetic plate 12 is connected. The electromagnetic plate 12 is energized to generate magnetism and cooperate with the permanent magnet plate 11 to achieve positioning fixation, thereby achieving a stable installation of the fixed plate 4, which can achieve rapid disassembly and assembly, and is easy to use. Through the provided electric slide 1 and the propulsion cylinder 13, the electric slide 1 drives multiple capillaries to move gradually. When the capillaries are aligned with the first tooling head 15, the propulsion cylinder 13 pushes the U-shaped connecting plate 14 to move, so that the first tooling head 15 cooperates with the outward expansion cone 17 to quickly flanging the end face of the capillary, and then the propulsion cylinder 13 moves backward, and the electric slide 1 continues to move, so that the expanded capillary moves to the second tooling head 16 for flipping and positioning, which can achieve continuous automatic flanging operations on multiple capillaries, greatly improving work efficiency and quality.

[0039] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and application concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. An automatic device for capillary flanging, comprising an electric slide (1) and a positioning plate (2), characterized in that: The upper output end of the electric slide (1) is fixedly connected to a mounting plate (3), a plurality of fixing plates (4) are fixedly connected to the mounting plate (3), the upper end of the fixing plate (4) is fixedly connected to a lower clamping seat (5), the upper end of the lower clamping seat (5) is fixedly clamped to an upper clamping seat (6), the lower clamping seat (5) and the upper clamping seat (6) are symmetrically provided with semicircular clamping grooves (7) on opposite sides, and the upper end of the fixing plate (4) is also fixedly clamped to two clamping grooves (7) pressed on the upper clamping seat. A U-shaped clamping plate (8) outside the seat (6), the lower end of the fixing plate (4) is also fixedly connected to a plurality of positioning blocks (9), the upper end of the mounting plate (3) is provided with a plurality of positioning grooves (10) matched and plugged with the positioning blocks (9), the lower end of the positioning block (9) is fixedly embedded with a permanent magnetic plate (11), the bottom of the positioning groove (10) is embedded with an electromagnetic plate (12), and the lower end of the mounting plate (3) is also fixedly provided with a power supply trigger mechanism electrically connected to the electromagnetic plate (12); A propulsion cylinder (13) is fixedly mounted on the upper end of the positioning plate (2); an output end of the propulsion cylinder (13) is fixedly connected to a U-shaped connecting plate (14); two ends of the U-shaped connecting plate (14) are respectively fixedly connected to a first tooling head (15) and a second tooling head (16); a rear end of the first tooling head (15) is provided with an outwardly expanded cone (17); a rear end of the second tooling head (16) is provided with a limiting ring (18).

2. The automatic device for capillary flanging according to claim 1, characterized in that: The lower end of the upper clamping seat (6) is fixedly connected to a plurality of plug-in columns (19), and the upper end of the lower clamping seat (5) is provided with a plurality of plug-in slots (20) that match and plug with the plug-in columns (19).

3. The automatic device for capillary flanging according to claim 1, characterized in that: Two T-shaped clamping blocks (21) are symmetrically fixedly connected to the upper end of the fixing plate (4), and the side walls at both ends of the U-shaped clamping plate (8) are provided with T-shaped clamping grooves (22) that match and clamp the T-shaped clamping blocks (21).

4. The automatic device for capillary flanging according to claim 1, characterized in that: The horizontal portion of the U-shaped clamping plate (8) is provided with a plurality of insertion holes, and a clamping rod (23) is movably inserted into the corresponding insertion holes. The upper end of the upper clamping seat (6) is provided with a plurality of clamping grooves (24) that are matched and inserted with the clamping rods (23). The upper ends of the plurality of clamping rods (23) are fixedly connected to the same clamping pull plate (25). The lower end of the clamping pull plate (25) and the upper end of the U-shaped clamping plate (8) are fixedly connected to a plurality of clamping springs (26) that are sleeved outside the clamping rods (23).

5. The automatic device for capillary flanging according to claim 1, characterized in that: The power supply trigger mechanism comprises an insulating round shell (27), the inner wall center of the insulating round shell (27) is rotatably connected to a rotating shaft (28) via a bearing, the lower end of the insulating round shell (27) is fixedly connected to a driving motor (29), the upper output end of the driving motor (29) is fixedly connected to the lower end of the rotating shaft (28), an extension rod (30) is fixedly sleeved on the shaft wall of the rotating shaft (28), one end of the extension rod (30) is fixedly connected to a conductive block (31), and one side of the inner wall of the insulating round shell (27) is fixedly connected to an electrical connection block (32).

6. The automatic device for capillary flanging according to claim 1, characterized in that: Both ends of the U-shaped connecting plate (14) are fixedly connected with locking plates (33), and the locking plates (33) and the rear ends of the first tooling head (15) and the second tooling head (16) are fixedly connected via a plurality of connecting bolts.

7. The automatic device for capillary flanging according to claim 1, characterized in that: A layer of anti-slip extrusion rubber pad is fixedly connected to the inner walls of the semicircular clamping groove (7) corresponding to the lower clamping seat (5) and the upper clamping seat (6).

8. The automatic device for capillary flanging according to claim 1, characterized in that: The lower end of the horizontal portion of the U-shaped clamping plate (8) is flush with the upper end of the upper clamping seat (6).

9. The automatic device for capillary flanging according to claim 1, characterized in that: The first tooling head (15) and the second tooling head (16) are both brass structures.