Device for normatively cutting circle

The device for standardized circular cutting addresses manual cutting errors and material damage by using a magnetic switch base and fixed-point positioning gauge with steel pipes and clamps to ensure precise circular cuts, enhancing efficiency and reducing labor time.

CN222221342UActive Publication Date: 2024-12-24OFFSHORE OIL ENG QINGDAO
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Patent Information

Application Number
CN202420822922.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-24
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Manual hole cutting in offshore oil platform topsides and land modular factories results in errors and damages the parent material, leading to increased costs and time due to varying techniques and high temperatures from methods like flame and plasma cutting.

Method used

A device for standardized circular cutting comprising a magnetic switch base, fixed-point positioning gauge, and a cutting head clamped by a clamp, which uses a series of interconnected steel pipes and racks to ensure precise circular cuts.

Benefits of technology

The device ensures accurate and standardized circular cuts, reducing errors and labor time for grinding and welding, thereby improving efficiency and reducing material damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for normatively cutting circles, which comprises a magnetic switch base and a fixed-point positioning gauge, the fixed-point positioning gauge is connected with the magnetic switch base through a steel pipe, an up-and-down connecting piece is arranged on the steel pipe in a sliding manner, a rack moving frame is arranged on the up-and-down connecting piece in a sliding manner, and a clamping device is arranged on the rack moving frame. The cutting head is clamped by the clamping device so that the cutting head can conduct circular cutting around the fixed-point positioning gauge. According to the device for normatively cutting the circle, the magnetic switch base and the fixed-point positioning gauge are connected through the steel pipe, the magnetic switch base and the fixed-point positioning gauge abut against a deck, a grating and other pieces to be cut, the steel pipe is connected with the up-down connecting piece in a sliding mode, and the rack moving frame is horizontally arranged on the up-down connecting piece. A clamping device is arranged on the rack moving frame in a sliding mode and clamps the cutting head, so that the cutting head conducts circular cutting with the steel pipe connected to the fixed-point positioning gauge as the circle center.
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Description

Technical Field

[0001] The utility model belongs to the field of key facilities and equipment of marine engineering, and in particular relates to a device for standardizing circular cutting. Background Art

[0002] In the construction of offshore oil platform topsides and land modular factories, holes need to be cut again to insert pipelines or cables. Traditional manual hole cutting requires on-site hole positioning, manual drawing of the size template of the cut hole, and pre-judgment and polishing of the cut part in advance. The size template of the cut circle is manually drawn as the cutting line for cutting.

[0003] Traditional manual hole cutting techniques vary, and flame cutting and plasma cutting will generate high temperatures, which will affect the integrity of the drawn lines. When cutting larger holes, it is impossible to find a suitable reference, so it takes more time. Manual cutting will produce corresponding errors. At the same time, manual cutting will damage the parent material, which will greatly increase the subsequent grinding and welding volume, and the cost will also increase relatively. This causes limitations in the selection of personnel and the size standards for cutting round holes cannot be unified.

[0004] Therefore, it is urgent to design a device for standardizing circular cutting to solve the above-mentioned problem that manual cutting will produce corresponding errors and damage the parent material. Utility Model Content

[0005] In order to solve the technical problems mentioned in the background technology that manual cutting of holes has different techniques, manual cutting will produce corresponding errors, and the parent material will be damaged during cutting, a device for standardized circular cutting is provided to solve the problem that manual cutting will produce corresponding errors and damage the parent material.

[0006] To achieve the above purpose, the specific technical solution of the device for standardizing circular cutting of the utility model is as follows:

[0007] A device for standardizing circular cutting comprises a magnetic switch base and a fixed-point positioning gauge, wherein the fixed-point positioning gauge is connected to the magnetic switch base through a steel pipe, an upper and lower connecting piece is slidably provided on the steel pipe, a rack moving frame is slidably provided on the upper and lower connecting pieces, a clamp is provided on the rack moving frame, and a cutting head is clamped by the clamp so that the cutting head can cut a circle around the fixed-point positioning gauge.

[0008] Furthermore, a steel plate is abutted against the magnetic switch base, and screw holes are provided in both the magnetic switch base and the steel plate, and bolts are screwed into the screw holes to fix the steel plate on the magnetic switch base.

[0009] Furthermore, the steel pipe includes a first circular steel pipe and a second circular steel pipe, the fixed point positioning gauge is welded to one end of the first circular steel pipe, the end of the first circular steel pipe away from the fixed point positioning gauge is welded to the transmission bearing, and the end of the transmission bearing away from the first circular steel pipe is welded to the second circular steel pipe.

[0010] Furthermore, the first circular steel pipe is sleeved with upper and lower connecting pieces, the upper and lower connecting pieces are slidably connected with a rack moving frame, the rack moving frame is slidably provided with a clamp, and the clamp clamps the cutting head so that the cutting head cuts around the first circular steel pipe.

[0011] Furthermore, the steel pipe also includes a third circular steel pipe, which is vertically welded to the end of the steel plate away from the magnetic switch base, and the end of the third circular steel pipe away from the steel plate is connected to the square steel pipe.

[0012] Furthermore, a first cross connector is sleeved on the square steel tube, and an end of the third circular steel tube away from the steel plate is plugged into the first cross connector, so that the square steel tube is slidably arranged on the third circular steel tube.

[0013] Furthermore, a second cross connector is sleeved on one end of the square steel tube away from the first cross connector, and an end of the second round steel tube away from the transmission shaft is plugged into the second cross connector, so that the square steel tube is slidably arranged on the second round steel tube.

[0014] Furthermore, the magnetic switch base is provided with a through hole, a screw is screwed in the through hole, and the steel plate is welded on the screw, so that the steel plate is fixed on the magnetic switch base.

[0015] Furthermore, the first circular steel tube and the second circular steel tube are both vertically welded to the transmission bearing.

[0016] Furthermore, the first cross connector and the second cross connector are slidably disposed on the third circular steel tube and the second circular steel tube, respectively.

[0017] The device for standardizing circular cutting of the utility model has the following advantages:

[0018] The magnetic switch base and the fixed-point positioning gauge are connected through a steel pipe. Both the magnetic switch base and the fixed-point positioning gauge are in contact with the deck, the grille waiting to be cut, the steel pipe is slidably connected with upper and lower connecting pieces, the rack moving frame is horizontally arranged on the upper and lower connecting pieces, and a clamp is slidably arranged on the rack moving frame. The clamp clamps the cutting head so that the cutting head performs circular cutting with the steel pipe connected to the fixed-point positioning gauge as the center of the circle. This device solves and speeds up the cutting and opening speed of decks, grilles and other positions, and controls the error range to achieve the standardization of cutting circular holes, avoiding the situation where the opening is not round and standardized due to manual cutting, and the large error wastes grinding labor time and welding labor time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of a device for cutting a circle in a standard manner according to the present invention.

[0020] Description of the markings in the figure:

[0021] 1. Magnetic switch base; 2. Fixed point positioning gauge; 3. Upper and lower connecting parts; 4. Rack moving frame; 5. Clamp; 6. Steel plate; 7. First round steel pipe; 8. Second round steel pipe; 9. Third round steel pipe; 10. Transmission bearing; 11. Square steel pipe; 12. First cross connecting part; 13. Second cross connecting part; 14. Screw. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0023] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.

[0024] Please refer to the attached Figure 1 The utility model is described as a device for standard cutting of a circle.

[0025] like Figure 1As shown, the device for standardizing circular cutting in the utility model includes a magnetic switch base 1 and a fixed-point positioning gauge 2. The fixed-point positioning gauge 2 is connected to the magnetic switch base 1 through a steel pipe. An upper and lower connecting member 3 is slidably provided on the steel pipe. A rack moving frame 4 is slidably provided on the upper and lower connecting members 3. A clamp 5 is provided on the rack moving frame 4. The clamp 5 clamps the cutting head so that the cutting head cuts a circle around the fixed-point positioning gauge 2. The magnetic switch base 1 and the fixed-point positioning gauge 2 are connected through a steel pipe. The magnetic switch base 1 and the fixed-point positioning gauge 2 are both abutted on the deck and the grille waiting for cutting. The upper and lower connecting members 3 are slidably connected to the steel pipe. The rack moving frame 4 is horizontally arranged on the upper and lower connecting members 3. A clamp 5 is slidably provided on the rack moving frame 4. The clamp 5 clamps the cutting head so that the cutting head takes the steel pipe connected to the fixed-point positioning gauge 2 as the center of the circle to perform circular cutting. This device solves and speeds up the cutting and opening speed of decks, grilles and other locations, and controls the error range to achieve standard cutting of round holes, avoiding the situation where manual cutting causes holes that are not round or standardized, and large errors that waste grinding and welding labor hours.

[0026] Further, if Figure 1 As shown, a steel plate 6 is abutted on the magnetic switch base 1, and screw holes are provided on the magnetic switch base 1 and the steel plate 6, and bolts are screwed into the screw holes to fix the steel plate 6 on the magnetic switch base 1; the steel pipe includes a first circular steel pipe 7 and a second circular steel pipe 8, the fixed point positioning gauge 2 is welded to one end of the first circular steel pipe 7, the end of the first circular steel pipe 7 away from the fixed point positioning gauge 2 is welded to the transmission bearing 10, and the end of the transmission bearing 10 away from the first circular steel pipe 7 is welded to the second circular steel pipe 8; the first circular steel pipe 7 is sleeved with upper and lower connecting members 3, the upper and lower connecting members 3 are slidably connected to a rack moving frame 4, the rack moving frame 4 is slidably provided with a clamp 5, and the clamp 5 clamps the cutting head so that the cutting head cuts around the first circular steel pipe 7.

[0027] In the present embodiment, preferably, the magnetic switch base 1 is a strong magnetic switch base, which can be fixedly installed and used in any magnetic place, such as a deck and a grille, so as to realize fixed cutting operations; a steel plate 6 is connected to the magnetic switch base 1, and preferably, the steel plate 6 is an equilateral square steel plate, so that the square steel plate matches the shape of the magnetic switch base 1, and a plurality of screw holes are provided on the steel plate 6 and the magnetic switch base 1, and bolts are screwed in the screw holes so that the steel plate 6 abuts against the magnetic switch base 1.

[0028] The steel plate 6 is connected to the fixed-point positioning gauge 2 through a steel pipe, which includes a first circular steel pipe 7 and a second circular steel pipe 8. The fixed-point positioning gauge 2 is vertically welded to one end of the first circular steel pipe 7, and the end of the fixed-point positioning gauge 2 away from the first circular steel pipe 7 is abutted on the deck. The end of the first circular steel pipe 7 away from the fixed-point positioning gauge 2 is vertically welded to the transmission bearing 10, and the end of the transmission bearing 10 away from the first circular steel pipe 7 is vertically welded with the second circular steel pipe 8. The first circular steel pipe 7 and the second circular steel pipe 8 are coaxially arranged in the vertical direction.

[0029] An upper and lower connecting piece 3 is slidably provided on the first circular steel tube 7, and the upper and lower connecting piece 3 is provided with a vertical through hole and a horizontal through hole. The upper and lower connecting piece 3 is plugged and arranged on the first circular steel tube 7 through the vertical through hole. A rack moving frame 4 is slidably provided in the horizontal through hole, and a clamp 5 is slidably provided on the rack moving frame 4. Preferably, the clamp 5 can realize the mutual conversion of flame cutting or plasma cutting, and the cutting mode can be selected according to the cutting requirements. It can match a variety of cutting devices, and the transmission bearing 10 can rotate horizontally freely to realize the first circular steel tube 7 to earn, so as to drive the cutting head on the clamp 5 to make circular cutting around the first circular steel tube 7.

[0030] Further, if Figure 1 As shown, the steel pipe also includes a third circular steel pipe 9, which is vertically welded to the end of the steel plate 6 away from the magnetic switch base 1, and the end of the third circular steel pipe 9 away from the steel plate 6 is connected to the square steel pipe 11; a first cross connector 12 is sleeved on the square steel pipe 11, and the end of the third circular steel pipe 9 away from the steel plate 6 is plugged into the first cross connector 12, so that the square steel pipe 11 is slidably set on the third circular steel pipe 9; a second cross connector 13 is sleeved on the end of the square steel pipe 11 away from the first cross connector 12, and the end of the second circular steel pipe 8 away from the transmission shaft 10 is plugged into the second cross connector 13, so that the square steel pipe 11 is slidably set on the second circular steel pipe 8.

[0031] In this embodiment, the third circular steel tube 9 is vertically welded on the steel plate 6, and the end of the third circular steel tube 9 away from the steel plate 6 is connected to the square steel tube 11 through the first cross connector 12, and the end of the square steel tube 11 away from the first cross connector 12 is connected to the second cross connector 13, and the second cross connector 13 is connected to the second circular steel tube 8. Preferably, the first cross connector 12 and the second cross connector 13 are both provided with vertical holes and horizontal holes, and the two ends of the square steel tube 11 are respectively inserted into the horizontal holes of the first cross connector 12 and the second cross connector 13, and the third circular steel tube 9 and the second circular steel tube 8 are respectively inserted into the vertical holes, so that the square steel tube 11 is slidably set along the second circular steel tube 8 and the third circular steel tube 9 in the vertical direction.

[0032] Further, if Figure 1As shown, the magnetic switch base 1 is provided with a through hole, in which a screw 14 is screwed, and a steel plate 6 is welded on the screw 14 so that the steel plate 6 is fixed on the magnetic switch base 1; the first circular steel tube 7 and the second circular steel tube 8 are both vertically welded on the transmission bearing 10; the first cross connector 12 and the second cross connector 13 are slidably disposed on the third circular steel tube 9 and the second circular steel tube 8, respectively.

[0033] In this embodiment, a through hole is provided at the upper end of the magnetic switch base 1, and a screw 14 is screwed into the through hole. The steel plate 6 is abutted against one side of the magnetic switch base 1 and welded to the screw 14, so that the steel plate 6 is stably set on the magnetic switch base 1. Preferably, the first cross connector 12 and the second cross connector 13 are both provided with locking rods to enable the second circular steel tube 8 and the third circular steel tube 9 to be fixed on the first cross connector 12 and the second cross connector 13. The locking rod is loosened to enable the square steel tube 11 to be slidably set on the second circular steel tube 8 and the third circular steel tube 9, and the first cross connector 12 and the second cross connector 13 can both be slidably set on the square steel tube 11.

[0034] The working principle of the device for standard cutting of a circle in the utility model is as follows:

[0035] The magnetic switch base 1 is fixedly installed on the workpiece to be cut, the fixed-point positioning gauge 2 is abutted against the workpiece to be cut, the fixed-point positioning gauge 2 is used as the center point of the hole, the clamp 5 clamps the cutting head, and drives the first circular steel pipe 7 to rotate by rotating the transmission bearing 10, so as to drive the cutting head on the clamp 5 to realize rotational cutting along the first circular steel pipe 7, and the clamp 5 is slidably set on the rack moving frame 4, and the size of the required cutting circle is realized by adjusting the position of the clamp 5 on the rack moving frame 4.

[0036] Based on the device for cutting a circle in a standardized manner, the utility model realizes the connection between the magnetic switch base 1 and the fixed-point positioning gauge 2 through a steel pipe. The magnetic switch base 1 and the fixed-point positioning gauge 2 are both in contact with the deck and the grille waiting to be cut. The first circular steel pipe 7 is slidably connected with the upper and lower connecting parts 3, and the rack moving frame 4 is horizontally arranged on the upper and lower connecting parts 3. The rack moving frame 4 is slidably provided with a clamp 5, and the clamp 5 clamps the cutting head so that the cutting head takes the steel pipe connected to the fixed-point positioning gauge as the center of the circle to perform circular cutting. The device solves and speeds up the cutting and opening speed of the deck, grille and other positions, and controls the error range to achieve the standardization of the cutting of circular holes, avoiding the situation where the opening is not round and standardized due to manual cutting, and the error is large, which wastes the grinding labor time and welding labor time.

[0037] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A device for standardizing circular cutting, characterized in that: It includes a magnetic switch base and a fixed-point positioning gauge, which is connected to the magnetic switch base through a steel pipe. An upper and lower connecting pieces are slidably provided on the steel pipe, a rack moving frame is slidably provided on the upper and lower connecting pieces, a clamp is provided on the rack moving frame, and the clamp clamps a cutting head so that the cutting head can perform circular cutting around the fixed-point positioning gauge.

2. The device for standard cutting of a circle according to claim 1, characterized in that: A steel plate is abutted on the magnetic switch base. Both the magnetic switch base and the steel plate are provided with screw holes, and bolts are screwed into the screw holes to fix the steel plate on the magnetic switch base.

3. The device for standard cutting of a circle according to claim 1, characterized in that: The steel pipe includes a first circular steel pipe and a second circular steel pipe. The fixed point positioning gauge is welded to one end of the first circular steel pipe. The end of the first circular steel pipe away from the fixed point positioning gauge is welded to the transmission bearing. The end of the transmission bearing away from the first circular steel pipe is welded to the second circular steel pipe.

4. The device for standard cutting of a circle according to claim 3, characterized in that: The first circular steel pipe is sleeved with upper and lower connecting pieces, the upper and lower connecting pieces are slidably connected with a rack moving frame, the rack moving frame is slidably provided with a clamp, and the clamp clamps the cutting head so that the cutting head cuts around the first circular steel pipe.

5. The device for standard cutting of a circle according to claim 3, characterized in that: The steel pipe also includes a third circular steel pipe, which is vertically welded to one end of the steel plate away from the magnetic switch base, and one end of the third circular steel pipe away from the steel plate is connected to the square steel pipe.

6. The device for standard cutting of a circle according to claim 5, characterized in that: A first cross connector is sleeved on the square steel tube, and one end of the third round steel tube away from the steel plate is plugged into the first cross connector, so that the square steel tube is slidably arranged on the third round steel tube.

7. The device for standard cutting of a circle according to claim 6, characterized in that: The end of the square steel tube away from the first cross connector is sleeved with a second cross connector, and the end of the second round steel tube away from the transmission shaft is plugged into the second cross connector, so that the square steel tube is slidably arranged on the second round steel tube.

8. The device for standard cutting of a circle according to claim 5, characterized in that: The magnetic switch base is provided with a through hole, a screw rod is screwed in the through hole, and a steel plate is welded and arranged on the screw rod, so that the steel plate is fixedly arranged on the magnetic switch base.

9. The device for standard cutting of a circle according to claim 3, characterized in that: The first circular steel tube and the second circular steel tube are both vertically welded on the transmission bearing.

10. The device for standard cutting of a circle according to claim 7, characterized in that: The first cross connector and the second cross connector are slidably disposed on the third circular steel tube and the second circular steel tube, respectively.