High-efficiency plastic homogenizing tank

The high-efficiency plastic homogenizing tank addresses inefficient mixing by enabling 360-degree stirring plate rotation and moisture evaporation, enhancing homogenization and discharge efficiency.

CN222223142UActive Publication Date: 2024-12-24JIANGSU CHUANGYUE NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421018063.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-24
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Existing plastic homogenizing barrels stir and mix plastic particles inefficiently due to stirring blades that rotate fixedly in the same plane, resulting in dead angles and incomplete mixing.

Method used

A high-efficiency plastic homogenizing tank with a design featuring end face gear rings, transmission rings, rotating frames, spur gears, and stirring rings that allow for 360-degree rotation of stirring plates, supplemented by a motor-driven transmission system to enhance mixing efficiency.

Benefits of technology

The enhanced design achieves 360-degree rotation of stirring plates, improving homogenization efficiency by eliminating dead angles and facilitating moisture evaporation through friction-generated heat, with easy discharge of dried particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic production, and particularly discloses a high-efficiency plastic homogenizing tank which is characterized in that plastic particles are poured into a homogenizing barrel main body, a motor is started to drive a transmission ring to rotate through a rotating wheel, and the transmission ring drives a rotating frame and a stirring ring to rotate through a plurality of transmission rods at the bottom end; when the rotating frame rotates, the stirring plates in the rotating frame can be driven to rotate along the plane, while the stirring plates rotate along the plane, the straight-tooth gears are meshed with the end face gear rings, the straight-tooth gears can drive the stirring plates to rotate in the axis direction of the straight-tooth gears, and rotation dead angles of the two stirring plates can be supplemented through rotation of the stirring rings; the stirring plate is driven to rotate in a large range through meshing of the straight tooth gear and the end face gear ring, the effect of improving the homogenizing efficiency is achieved, and the effect of being convenient to use is achieved by enlarging the opening in the top end of the homogenizing barrel main body and the opening in the bottom end of the homogenizing barrel main body.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic production, in particular to a high-efficiency plastic homogenizing tank. Background Art

[0002] In plastics factories, waste plastics are recycled and crushed to make plastic pellets. These pellets are called recycled material. Usually, recycled material is not used directly to make plastic products. Instead, it is mixed with new material in a certain proportion.

[0003] Existing Chinese patent: A plastic pellet homogenizing tank, patent number: CN214353430U, comprising a tank body, a feed port provided on the left side of the upper surface of the tank body, a sealing plate provided at the bottom end of the tank body, a vertical cylinder sleeved on the outer wall of the tank body, the vertical cylinder being rotatably connected to the tank body via a ball bearing, and legs fixedly connected to the left and right sides of the lower outer wall of the vertical cylinder. The plastic pellet homogenizing tank, through the coordination among the tank body, the feed port, the sealing plate, the vertical cylinder, the legs and the dust suppression mechanism, inputs clean water into the vertical pipe through the water injection valve, the tooth column applies force to the tooth plate, causing the collar and the rubber ring to move upward, that is, the rubber ring is separated from the inner side of the through hole, and the clean water inside the vertical pipe is sprayed into the interior of the tank body through the through hole, thereby significantly reducing the amount of dust inside the tank body, facilitating subsequent cleaning operations inside the tank body, and the plastic pellets after mixing are not prone to residual dust, facilitating the normal progress of subsequent operations.

[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems: the above-mentioned homogenizing barrel stirred and mixed the plastic particles through stirring blades, but the stirring blades could only rotate fixedly in the same plane, so there were dead angles, and the plastic particles could not be mixed and homogenized efficiently. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the shortcomings of the existing technology, the utility model provides a high-efficiency plastic homogenizing tank to solve the technical problem that the above-mentioned homogenizing barrel stirs and mixes the plastic particles through stirring blades, but the stirring blades can only rotate fixedly in the same plane, so there are dead angles and the plastic particles cannot be mixed and homogenized efficiently.

[0007] (2) Technical solution

[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A high-efficiency plastic homogenizing tank comprises a homogenizing barrel main body, wherein two end face gear rings are fixedly installed inside the homogenizing barrel main body, a transmission ring is rotatably installed on the top end of the homogenizing barrel main body, a plurality of transmission rods are fixedly installed on the bottom end of the transmission ring, two rotating frames are fixedly installed on the transmission rods, a stirring plate is rotatably installed inside the rotating frame, and two spur gears are symmetrically fixedly installed on both sides of the stirring plate; the spur gears are meshed with the end face gear rings, a motor is fixedly installed on the top end of the homogenizing barrel main body, and a runner is fixedly installed on the top end of the motor; the runner is in contact with the transmission ring, and a stirring ring is fixedly installed on the transmission rod; the stirring ring is located between the two rotating frames.

[0010] Preferably, a discharge cover is threadedly mounted on the bottom end of the homogenizing barrel body.

[0011] Preferably, a bracket is fixedly mounted on the outer side wall of the homogenizing barrel body.

[0012] (3) Beneficial effects

[0013] 1. Pour the plastic granules into the main body of the homogenizing barrel. The motor starts and drives the transmission ring to rotate through the runner. The transmission ring drives the rotating frame and the stirring ring to rotate through multiple transmission rods at the bottom. When the rotating frame rotates, it will drive the stirring plate inside it to rotate along the plane. When the stirring plate rotates along the plane, the spur gear engages with the end gear ring. The spur gear drives the stirring plate to rotate along the axis direction of the spur gear. The rotation of the stirring ring will supplement the dead angle of rotation of the two stirring plates, forming a 360-degree rotation trajectory. Through the engagement of the spur gear and the end gear ring, the stirring plate is driven to rotate over a large range, thereby achieving the effect of improving the homogenization efficiency.

[0014] 2. During the rotation process, the friction between the plastic particles generates heat, evaporating the moisture in the plastic particles into water vapor. Through the stirring of the two stirring plates and the stirring ring, the water vapor will be discharged from the opening at the top of the homogenization barrel body to dry the plastic particles. When the homogenization is completed, the rotary unloading cover opens the bottom of the homogenization barrel body and discharges the plastic particles from the opening at the bottom of the homogenization barrel body. By enlarging the opening at the top and bottom of the homogenization barrel body, the effect of easy use is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0016] Figure 1 This is a structural diagram of the transmission ring of the present utility model;

[0017] Figure 2 This is a structural diagram of the discharge cover of the utility model;

[0018] Figure 3 This is the main structure diagram of the homogenizing barrel of the utility model;

[0019] Figure 4 This is the internal structure diagram of the utility model;

[0020] Figure 5 This is a structural diagram of the rotating frame of the present utility model.

[0021] Legend: 1. Homogenizing barrel body; 2. End gear ring; 3. Transmission ring; 4. Transmission rod; 5. Rotating frame; 6. Stirring plate; 7. Spur gear; 8. Stirring ring; 9. Motor; 11. Rotating wheel; 12. Bracket; 13. Discharge cover. DETAILED DESCRIPTION

[0022] The embodiment of the present application provides a high-efficiency plastic homogenizing tank, which effectively solves the technical problem of the above-mentioned homogenizing barrel, in which the plastic particles are stirred and mixed by the stirring blades, but the stirring blades can only rotate fixedly in the same plane, so there are dead angles, and the plastic particles cannot be efficiently mixed and homogenized. The plastic particles are poured into the main body of the homogenizing barrel, and the motor is started to drive the transmission ring to rotate through the rotating wheel. The transmission ring drives the rotating frame and the stirring ring to rotate through multiple transmission rods at the bottom. When the rotating frame rotates, it will drive the stirring plate inside it to rotate along the plane. When the stirring plate rotates along the plane, the spur gear is engaged with the end gear ring, and the spur gear will drive the stirring plate to rotate along the axial direction of the spur gear. The rotation of the stirring ring will The two stirring plates rotate to supplement the dead angle, forming a 360-degree rotation trajectory. The engagement of the spur gear and the end gear ring drives the stirring plates to rotate over a large range, thereby achieving the effect of improving the homogenization efficiency. During the rotation, the friction between the plastic particles generates heat, and the moisture in the plastic particles is evaporated into water vapor. Through the stirring of the two stirring plates and the stirring ring, the water vapor will be discharged from the opening at the top of the homogenization barrel body to dry the plastic particles. When the homogenization is completed, the rotary unloading cover opens the bottom of the homogenization barrel body, and the plastic particles are discharged from the opening at the bottom of the homogenization barrel body. By increasing the opening at the top and bottom of the homogenization barrel body, the effect of easy use is achieved.

[0023] Example

[0024] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the technical solution in the embodiment of the present application effectively solves the technical problem that the above-mentioned homogenizing barrel is used to stir and mix the plastic particles by the stirring blade, but the stirring blade can only rotate fixedly in the same plane, so there is a dead angle, and the plastic particles cannot be mixed and homogenized efficiently. The overall idea is as follows:

[0025] In response to the problems existing in the prior art, the utility model provides a high-efficiency plastic homogenizing tank, comprising a homogenizing barrel main body 1, two end face gear rings 2 are fixedly installed inside the homogenizing barrel main body 1, a transmission ring 3 is rotatably installed on the top of the homogenizing barrel main body 1, a plurality of transmission rods 4 are fixedly installed on the bottom end of the transmission ring 3, and two rotating frames 5 are fixedly installed on the transmission rods 4.

[0026] A stirring plate 6 is rotatably mounted inside the rotating frame 5 , and two spur gears 7 are symmetrically fixedly mounted on both sides of the stirring plate 6 ; the spur gears 7 are meshed with the end gear ring 2 , and a motor 9 is fixedly mounted on the top of the homogenizing barrel body 1 .

[0027] A rotating wheel 11 is fixedly mounted on the top of the motor 9; the rotating wheel 11 is in contact with the transmission ring 3, and a stirring ring 8 is fixedly mounted on the transmission rod 4; the stirring ring 8 is located between the two rotating frames 5, and a discharge cover 13 is threadedly mounted on the bottom end of the homogenizing barrel body 1, and a bracket 12 is fixedly mounted on the outer wall of the homogenizing barrel body 1.

[0028] Working principle:

[0029] In the first step, the plastic particles are poured into the interior of the homogenizing barrel body 1, and the motor 9 is started to drive the transmission ring 3 to rotate through the runner 11. The transmission ring 3 drives the rotating frame 5 and the stirring ring 8 to rotate through multiple transmission rods 4 at the bottom. When the rotating frame 5 rotates, it will drive the stirring plate 6 inside it to rotate along the plane. When the stirring plate 6 rotates along the plane, the spur gear 7 is engaged with the end gear ring 2, and the spur gear 7 will drive the stirring plate 6 to rotate along the axis direction of the spur gear 7. The rotation of the stirring ring 8 will supplement the dead angle of rotation of the two stirring plates 6, forming a 360-degree rotation trajectory. Through the engagement of the spur gear 7 with the end gear ring 2, the stirring plate 6 is driven to rotate over a large range, thereby achieving the effect of improving the homogenization efficiency.

[0030] In the second step, during the rotation process, the friction between the plastic particles generates heat, evaporating the moisture in the plastic particles into water vapor. Through the stirring of the two stirring plates 6 and the stirring ring 8, the water vapor will be discharged from the opening at the top of the homogenizing barrel main body 1 to dry the plastic particles. When the homogenization is completed, the rotating unloading cover 13 opens the bottom end of the homogenizing barrel main body 1 and discharges the plastic particles from the opening at the bottom end of the homogenizing barrel main body 1. By enlarging the opening at the top end and the opening at the bottom end of the homogenizing barrel main body 1, the effect of easy use is achieved.

[0031] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A high-efficiency plastic homogenization tank, comprising a homogenization barrel body (1), characterized in that: Two end face gear rings (2) are fixedly mounted inside the homogenizing barrel body (1); a transmission ring (3) is rotatably mounted on the top end of the homogenizing barrel body (1); a plurality of transmission rods (4) are fixedly mounted on the bottom end of the transmission ring (3); and two rotating frames (5) are fixedly mounted on the transmission rods (4).

2. A high-efficiency plastic homogenization tank as claimed in claim 1, characterized in that: A stirring plate (6) is rotatably mounted inside the rotating frame (5), and two spur gears (7) are symmetrically fixedly mounted on both sides of the stirring plate (6); The spur gear (7) is meshed with the end face gear ring (2).

3. A high-efficiency plastic homogenization tank as claimed in claim 1, characterized in that: A motor (9) is fixedly mounted on the top of the homogenizing barrel body (1), and a rotating wheel (11) is fixedly mounted on the top of the motor (9); The rotating wheel (11) is in contact with the transmission ring (3).

4. A high-efficiency plastic homogenization tank as claimed in claim 1, characterized in that: A stirring ring (8) is fixedly mounted on the transmission rod (4); The stirring ring (8) is located between the two rotating frames (5).

5. A high-efficiency plastic homogenization tank as claimed in claim 1, characterized in that: A discharge cover (13) is threadedly mounted on the bottom end of the homogenizing barrel body (1).

6. A high-efficiency plastic homogenization tank as claimed in claim 1, characterized in that: A bracket (12) is fixedly mounted on the outer side wall of the homogenizing barrel body (1).

Citation Information

Patent Citations

  • Plastic particle homogenizing tank

    CN214353430U