Keyboard keycap injection molding die capable of improving yield
The keyboard keycap injection molding mold addresses the inefficiencies of traditional designs by enabling one-time keycap removal and automatic collection, enhancing production efficiency through a carrier, lower mold body, model blocks, and electric push rods.
Patent Information
- Application Number
- CN202420382237.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Traditional keyboard keycap injection molding molds fail to allow for simultaneous removal of keycaps and automatic collection, leading to reduced efficiency.
A keyboard keycap injection molding mold design incorporating a carrier, lower mold body, model blocks, push columns, electric push rods, and limit plates, enabling one-time keycap removal and automatic collection through a series of hydraulic rods and fixed plates, enabling one-time removal and automatic collection, leading to improved efficiency. The mold design incorporates a carrier, lower mold body, model blocks, push columns, electric push rods, and limit plates, enabling one-time keycap removal and automatic collection.
The design facilitates one-time keycap removal and automatic collection, enhancing production efficiency by guiding keycaps into a collection box while preventing them from falling off, thus improving yield.
Smart Images

Figure CN222223330U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of molding dies, in particular to a keyboard keycap injection molding die which can improve the yield. Background Art
[0002] Injection molds are important process equipment for producing various industrial products. With the rapid development of the plastic mold design industry and the promotion and application of plastic products in aviation, aerospace, electronics, machinery, shipbuilding and automobile industries, the requirements for molds are getting higher and higher. Traditional plastic mold design methods can no longer meet the requirements of product upgrading and quality improvement. Computer-aided engineering technology has become the most effective way to overcome these weak links in plastic product development, mold design and product processing.
[0003] In the process of realizing the utility model, the inventor found that there are at least the following problems in the prior art that have not been solved: during use, the keycaps in the traditional molding mold cannot be taken out at one time, which slows down the speed of taking the keycaps out of the molding mold, and the keycaps cannot be automatically collected, which reduces the efficiency of collecting the keycaps. In this process, the limit plate will block both sides of the lower template. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a keyboard keycap injection molding mold that can improve the yield rate, so as to solve the technical problems that the keycaps in the current keyboard keycap injection molding mold cannot be taken out at one time and the manufactured keycaps cannot be automatically collected.
[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: to design a keyboard keycap injection molding mold that can improve the yield rate, including a carrier, a lower mold body is fixedly connected to the middle of the carrier, a plurality of cavities are opened inside the lower mold body, model blocks of matching sizes are installed inside the cavities, the bottom of the model block is connected to the connecting plate through a top column, the bottom end of the push plate is fixedly connected to the output end of the first electric push rod, the edge of the carrier is fixedly connected to a mounting plate, the mounting plate is connected to a push plate through a second electric push rod, and both sides of the push plate are fixedly connected to limiting plates.
[0006] Preferably, support frames are fixedly connected to both sides of the carrier, and the support frames are connected to two fixed plates through two hydraulic rods. An upper mold body is fixedly installed between the two fixed plates, and an injection port is fixedly connected to the middle of the top of the upper mold body.
[0007] Preferably, the mounting ends of the two hydraulic rods are fixedly connected to both sides of the top end of the support frame, and the output ends of the hydraulic rods are fixedly connected to the top end of the fixing plate.
[0008] Preferably, the inner side surface of the limiting plate is flush with the edge of the upper surface of the lower mold body, and the bottom end of the pushing plate is flush with the upper surface of the lower mold body.
[0009] Preferably, the mounting end of the second electric push rod is fixedly connected to one side of the mounting plate, and the output end of the second electric push rod is fixedly connected to one side of the push plate.
[0010] Preferably, one end of the top column is fixedly connected to the bottom of the model block, the other end of the top column passes through the bottom end of the cavity and is fixedly connected to the upper surface of the connecting plate, and the mounting end of the first electric push rod is fixedly connected to the bottom of the carrier.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model combines the model block, the push column, the connecting plate, the first electric push rod, the ramp plate, the collecting box, the second electric push rod, the pushing plate and the limit plate. After the key cap is formed, the hydraulic rod first drives the upper mold body to separate from the lower mold body, and then the first electric push rod drives the connecting plate to move upward. At this time, the connecting plate drives the model block in the cavity to move upward through a plurality of push columns, so that the manufactured key cap is pushed out of the cavity, so that the key cap in the molding mold can be taken out at one time, which speeds up the speed of taking the key cap out of the molding mold.
[0013] When the keycap is moved out of the cavity, the second electric push rod drives the push plate to move. At this time, the push plate will push the keycap on the lower template into the ramp plate, and then the ramp plate will guide the keycap into the collection box, thereby realizing the automatic collection of the manufactured keycaps and improving the efficiency of collecting the keycaps. In this process, the limit plate will block the two sides of the lower template to prevent the keycap from falling off the lower template during the pushing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a cross-sectional view of the lower mold body of the utility model;
[0016] Figure 3 It is a top view of the push plate and the limit plate of the utility model;
[0017] In the figure: 1, carrier; 11, lower mold body; 12, cavity; 13, model block; 14, top column; 15, connecting plate; 16, first electric push rod; 17, ramp plate; 18, collection box;
[0018] 2. Mounting plate; 21. Second electric push rod; 22. Push plate; 23. Limit plate;
[0019] 3. Support frame; 31. Hydraulic rod; 32. Fixed plate; 33. Upper mold body; 34. Injection port. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0021] Example 1: A keyboard keycap injection molding mold capable of improving yield, see Figures 1 to 3 , including a carrier 1, a lower mold body 11 is fixedly connected to the middle of the carrier 1, a plurality of cavities 12 are opened inside the lower mold body 11, a model block 13 of matching size is installed inside the cavity 12, the bottom of the model block 13 is connected to the connecting plate 15 through a top column 14, the bottom end of the push plate is fixedly connected to the output end of the first electric push rod 16, one end of the top column 14 is fixedly connected to the bottom of the model block 13, the other end of the top column 14 passes through the bottom end of the cavity 12, and is fixedly connected to the upper surface of the connecting plate 15, the first The mounting end of the electric push rod 16 is fixedly connected to the bottom of the carrier 1. When the keycap is formed, the hydraulic rod 31 first drives the upper mold body 33 to separate from the lower mold body 11, and then the first electric push rod 16 drives the connecting plate 15 to move upward. At this time, the connecting plate 15 drives the model block 13 in the cavity 12 to move upward through multiple push columns 14, so as to push the manufactured keycap out of the cavity 12, so as to realize the one-time removal of the keycap in the molding mold, and speed up the removal of the keycap from the molding mold.
[0022] It is worth mentioning that see Figure 1 and Figure 2 , a mounting plate 2 is fixedly connected to the edge of the carrier 1, and the mounting plate 2 is connected to a push plate 22 through a second electric push rod 21. The two sides of the push plate 22 are fixedly connected to limit plates 23. The inner side surface of the limit plate 23 is flush with the edge of the upper surface of the lower mold body 11, and the bottom end of the push plate 22 is flush with the upper surface of the lower mold body 11. The mounting end of the second electric push rod 21 is fixedly connected to one side of the mounting plate 2, and the output end of the second electric push rod 21 is fixedly connected to one side of the push plate 22. When the keycap When moving out of the cavity 12, the second electric push rod 21 drives the push plate 22 to move. At this time, the push plate 22 will push the keycaps on the lower template into the ramp plate 17, and then the ramp plate 17 will guide the keycaps into the collection box 18, thereby realizing automatic collection of the manufactured keycaps and improving the efficiency of collecting the keycaps. During this process, the limit plate 23 will block the two sides of the lower template to prevent the keycaps from falling off the lower template during the pushing process.
[0023] It is worth noting that see Figure 2, support frames 3 are fixedly connected to both sides of the carrier 1, and the support frames 3 are connected to two fixed plates 32 through two hydraulic rods 31, an upper mold body 33 is fixedly installed between the two fixed plates 32, and an injection port 34 is fixedly connected to the middle of the top of the upper mold body 33, the mounting ends of the two hydraulic rods 31 are fixedly connected to both sides of the top of the support frame 3, and the output ends of the hydraulic rods 31 are fixedly connected to the top of the fixed plates 32. When the keycaps are made, the hydraulic rods 31 first drive the upper mold to move downward through the fixed plates 32 so that the upper mold and the lower mold overlap, and then the keycap making solution is injected into the interior of the cavity 12 from the injection port 34.
[0024] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.
[0025] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A keyboard keycap injection molding die capable of improving yield, comprising a carrier (1), characterized in that: A lower mold body (11) is fixedly connected to the middle of the carrier (1), and a plurality of cavities (12) are provided inside the lower mold body (11). A model block (13) of matching size is installed inside the cavity (12). The bottom of the model block (13) is connected to a connecting plate (15) via a top column (14), and the bottom end of the connecting plate (15) is fixedly connected to the output end of a first electric push rod (16). A mounting plate (2) is fixedly connected to the edge of the carrier (1), and the mounting plate (2) is connected to a push plate (22) via a second electric push rod (21). Limiting plates (23) are fixedly connected to both sides of the push plate (22). A ramp plate (17) is fixedly connected to one end of the lower mold body (11), and a material collecting box (18) is installed directly below the ramp plate (17).
2. A keyboard keycap injection molding die capable of improving yield as claimed in claim 1, characterized in that: Support frames (3) are fixedly connected to both sides of the carrier (1); the support frames (3) are connected to two fixed plates (32) via two hydraulic rods (31); an upper mold body (33) is fixedly installed between the two fixed plates (32); and a material injection port (34) is fixedly connected to the middle of the top of the upper mold body (33).
3. A keyboard keycap injection molding die capable of improving yield as claimed in claim 2, characterized in that: The mounting ends of the two hydraulic rods (31) are fixedly connected to the two sides of the top end of the support frame (3), and the output ends of the hydraulic rods (31) are fixedly connected to the top end of the fixing plate (32).
4. A keyboard keycap injection molding die capable of improving yield as claimed in claim 1, characterized in that: The inner side surface of the limiting plate (23) is flush with the edge of the upper surface of the lower mold body (11), and the bottom end of the pushing plate (22) is flush with the upper surface of the lower mold body (11).
5. The keyboard keycap injection molding die capable of improving yield rate as claimed in claim 1, characterized in that: The mounting end of the second electric push rod (21) is fixedly connected to one side of the mounting plate (2), and the output end of the second electric push rod (21) is fixedly connected to one side of the push plate (22).
6. A keyboard keycap injection molding die capable of improving yield as claimed in claim 1, characterized in that: One end of the top column (14) is fixedly connected to the bottom of the model block (13), the other end of the top column (14) passes through the bottom end of the cavity (12) and is fixedly connected to the upper surface of the connecting plate (15), and the mounting end of the first electric push rod (16) is fixedly connected to the bottom of the carrier (1).
