Rolling device capable of adjusting thickness of material belt

Through multi-stage roller structure and gap adjustment technology, the problem of inconvenient adjustment of material tape thickness in the prior art is solved, flexible adjustment and uniformity of material tape thickness are achieved, and production efficiency and ductility of material tape are improved.

CN222223545UActive Publication Date: 2024-12-24FOSHAN HONGRUIDE NEW ENERGY PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202420776176.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-24
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The prior art requires the adjustment of multiple active rollers at the same time when adjusting the thickness of the powder tape, which is inconvenient to adjust, low efficiency and poor versatility.

Method used

The material belt is rolled by multi-stage main and driven rollers. By adjusting the gap or position between the main and driven rollers, the thickness of the material belt can be adjusted. The forming roller group and the thickness adjustment roller group are provided. , including the active roller and the driven roller, the guide roller and heating device ensure smooth conveying and temperature control of the material belt.

Benefits of technology

It realizes simple and quick adjustment of the thickness of the material belt, improves the versatility and efficiency of production, and ensures the uniformity and ductility of the material belt during the rolling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rolling device capable of adjusting the thickness of a material belt. The rolling device comprises a forming roller set and a thickness adjusting roller set. A feeding port of the forming roller set receives powder, and the thickness adjusting roller set is arranged at the rear end of a discharging port of the forming roller set. The forming roller set and the thickness adjusting roller set each comprise a driving roller and a driven roller, and the driving rollers and the driven rollers are close to each other and have gaps. And the thickness of the material belt is controlled by adjusting the size of the gap. The thickness adjusting roller set can be independently adjusted, and then the gap between the driving roller and the driven roller is adjusted to the needed size. When the thickness of a material belt needing to be produced needs to be changed, only the distance between the driving roller and the driven roller needs to be adjusted, the material belt with the needed thickness can be produced, universality is high, in the whole adjusting process, only the position of the driven roller needs to be adjusted, the driving roller does not need to be adjusted, and use is easy, convenient and rapid.
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Description

Technical Field

[0001] The utility model relates to a material strip extrusion production device, in particular to a rolling device capable of adjusting the thickness of the material strip. Background Art

[0002] When conveying powders with poor fluidity or high solid content, the powders need to be squeezed through rollers to form a strip of the required thickness. The current method is to use multiple active rollers close to each other to perform step-by-step extrusion on the powders, so that the thickness of the strip is reduced in steps and finally reaches the required thickness. However, this method has the problem of adjusting the strip thickness, requiring multiple active rollers to be adjusted at the same time, which is inconvenient to adjust, inefficient, and poor in versatility. Utility Model Content

[0003] The purpose of the utility model is to provide a rolling device capable of adjusting the thickness of a material strip in view of the above problems. The utility model adopts multi-stage master and slave rollers to roll the material strip, and the thickness of the material strip can be adjusted by adjusting any set of master and slave rollers. The adjustment is simple, convenient and fast, and the versatility is high, and the utility model can be applied to the production of material strips of different thicknesses.

[0004] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0005] A rolling device capable of adjusting the thickness of a material strip, comprising

[0006] The forming roller group is used to roll the powder into a material strip;

[0007] Thickness adjustment roller group, used to roll the material strip to the corresponding thickness;

[0008] The inlet of the forming roller group receives the powder material, and the thickness adjustment roller group is arranged at the rear end of the outlet of the forming roller group; the thickness adjustment roller group is provided with at least one group; the forming roller group and the thickness adjustment roller group both include an active roller and a driven roller, and the active roller and the driven roller are close to each other and have a gap; the thickness of the material strip is controlled by adjusting the size of the gap.

[0009] As a preferred solution, the size of the gap is adjusted by adjusting the position of the driven roller or the active roller.

[0010] As a preferred solution, the forming roller group and the thickness adjusting roller group are arranged in the horizontal direction, or the thickness adjusting roller group is arranged below the forming roller group.

[0011] As a preferred solution, the thickness adjustment roller group is set to at least two groups, and the material strip is rolled by the thickness adjustment rollers to form a stepped thickness decreasing control structure.

[0012] As a preferred solution, a first guide roller for guiding the material strip into the inlet of the thickness adjusting roller group is provided at the discharge port of the forming roller group, and the first guide roller presses the material strip onto the forming roller group and the thickness adjusting roller group.

[0013] As a preferred solution, a second guide roller for conveying the material strip to the next group of thickness adjusting roller groups is provided between two adjacent groups of thickness adjusting roller groups, and the second guide roller presses the material strip onto the two adjacent groups of thickness adjusting roller groups.

[0014] As a preferred solution, the forming roller group is provided with a first heating device for heating the powder.

[0015] As a preferred solution, the thickness adjusting roller group is provided with a second heating device for heating the material strip.

[0016] As a preferred solution, the first heating device is installed on the active roller and / or the driven roller.

[0017] As a preferred solution, the second heating device is installed on the active roller and / or the driven roller.

[0018] As a preferred solution, the first guide roller and the second guide roller are provided with a third heating device for heating the material strip.

[0019] As a preferred solution, the first heating device and the second heating device are heating wires or heating sheets.

[0020] As a preferred solution, the third heating device is an electric heating wire or an electric heating plate.

[0021] The implementation of this utility model has the following beneficial effects:

[0022] 1. The utility model can adjust the thickness adjustment roller group separately, and then adjust the gap between the active roller and the driven roller to the required size and dimension. When the thickness of the material strip to be produced needs to be changed, it is only necessary to adjust the distance between the active roller and the driven roller of the thickness adjustment roller to make the gap between the two larger or smaller, and the material strip of the required thickness can be produced. It has high versatility and can meet the production needs of material strips of different thicknesses. In addition, the entire adjustment process only requires adjusting the position of the driven roller in the thickness adjustment roller group, without adjusting the active roller, making the adjustment simpler, more convenient and faster.

[0023] 2. Under the guidance of the first guide roller, the material belt conveyed from the discharge port of the forming roller group can be smoothly conveyed into the thickness adjustment roller group. And the forming roller group is provided with a first heating device for heating the powder. In the process of conveying the material belt from the discharge port of the forming roller group to the inlet port of the thickness adjustment roller group, the first heating device heats and keeps the material belt warm, so that the material belt can be kept within the required temperature range, thereby ensuring that the material belt has good ductility during the entire rolling process, so that it can be better processed and produced.

[0024] 3. Under the guidance of the second guide roller, the material strip can be smoothly transported from the upper-level thickness adjustment roller group to the lower-level thickness adjustment roller group. The thickness adjustment roller group is provided with a second heating device for heating the material strip; during the material strip being transported between two adjacent thickness adjustment roller groups, the second heating device heats and keeps the material strip warm, so that the material strip can be kept within the required temperature range, thereby ensuring that the material strip has good ductility during the entire rolling process, so that it can be better processed and produced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 The utility model is a structural schematic diagram of a forming roller group and a thickness adjusting roller group of a rolling device capable of adjusting the thickness of a material strip arranged in a horizontal direction.

[0027] Figure 2 The utility model is a structural schematic diagram of a forming roller group and a thickness adjusting roller group of a rolling device capable of adjusting the thickness of a material strip arranged vertically. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example

[0030] The present embodiment relates to a rolling device with adjustable material strip thickness, comprising a forming roller group 1 for rolling a powder 100 into a material strip 101, and a thickness adjusting roller group 2 for rolling the material strip 101 into a corresponding thickness; the inlet of the forming roller group 1 receives the powder 100, and the thickness adjusting roller group 2 is arranged at the rear end of the outlet of the forming roller group 1; at least one group of thickness adjusting roller groups 2 is provided; the forming roller group 1 and the thickness adjusting roller group 2 both include an active roller 11 and a driven roller 12, and the active roller 11 and the driven roller 12 are close to each other and have a gap 13; the thickness of the material strip 101 is controlled by adjusting the size of the gap 13.

[0031] like Figure 1 As shown, the forming roller group and thickness adjustment roller group of the device are arranged in the horizontal direction, which is suitable for use in places with large horizontal space. Figure 2 As shown, the thickness adjustment roller group is arranged below the forming roller group, and is suitable for use in venues with a large vertical space. This device can adjust the thickness adjustment roller group 2 separately, and then adjust the gap between the active roller 11 and the driven roller 12 to the required size and dimension. When it is necessary to change the thickness of the material strip 101 to be produced, it is only necessary to adjust the distance between the active roller 11 and the driven roller 12 of the thickness adjustment roller to increase or decrease the gap between the two, and the material strip 101 of the required thickness can be produced. It has high versatility and can meet the production needs of material strips 101 of different thicknesses. And the entire adjustment process only requires adjusting the position of the driven roller 12 in the thickness adjustment roller group 2, and there is no need to adjust the active roller 11, which makes the adjustment simpler, more convenient and faster.

[0032] It can be seen that the utility model can adjust the size of the gap 13 by adjusting the position of the driven roller 12, so that the distance between the two is increased or decreased, thereby adjusting the processing thickness of the material strip 101; of course, it is also possible to increase or decrease the thickness of the material strip 101 by adjusting the position of the active roller 11, or adjusting the positions of the driven roller 12 and the active roller 11 at the same time, so that the distance between the two is increased or decreased.

[0033] The thickness adjustment roller group 2 is set to at least two groups, and the material strip 101 is rolled by the thickness adjustment rollers to form a step-by-step thickness reduction control structure. When the thickness adjustment roller group 2 is set to multiple groups, the thickness of the material strip 101 is gradually reduced by rolling to achieve the purpose of smoothly controlling the thickness of the material strip 101, which can better prevent the material strip 101 from being excessively deformed in a short time, ensure that the thickness of the material strip 101 is not uneven and broken, and improve the uniformity of the thickness of the produced material strip 101.

[0034] The discharge port of the forming roller group 1 is provided with a first guide roller 3 for guiding the material strip 101 into the inlet port of the thickness adjustment roller group 2. Under the guiding action of the first guide roller 3, the material strip 101 conveyed from the discharge port of the forming roller group 1 can be smoothly conveyed into the thickness adjustment roller group 2. And the forming roller group 1 is provided with a first heating device 31 for heating the powder 100. In the process of conveying the material strip 101 from the discharge port of the forming roller group 1 to the inlet port of the thickness adjustment roller group 2, the first heating device 31 heats and keeps the material strip 101 warm, so that the material strip 101 can be kept within the required temperature range, thereby ensuring that the material strip 101 has good ductility during the entire rolling process, so that it can be better processed and produced.

[0035] In addition, the first guide roller 3 presses the material strip onto the forming roller group 1 and the thickness adjustment roller group 2. This structure allows the material strip 101 to be wound around each roller during the entire processing and conveying process between the forming roller group 1 and the thickness adjustment roller group 2, that is, the material strip 101 is always in contact and fit with each roller, thereby achieving full-process insulation of the material strip 101, thereby ensuring that the material strip 101 has good ductility during the entire rolling process, so that it can be better processed and produced.

[0036] A second guide roller 4 for conveying the material strip 101 to the next thickness adjusting roller group 2 is provided between two adjacent thickness adjusting roller groups 2. Under the guidance of the second guide roller 4, the material strip 101 can be smoothly conveyed from the previous thickness adjusting roller group 2 to the next thickness adjusting roller group 2. In addition, a second heating device 41 for heating the material strip 101 is provided on the thickness adjusting roller group 2; during the conveyance of the material strip 101 between the two adjacent thickness adjusting roller groups 2, the second heating device 41 heats and keeps the material strip 101 warm, so that the material strip 101 can be kept within the required temperature range, thereby ensuring that the material strip 101 has good ductility during the entire rolling process, so that it can be better processed and produced.

[0037] In addition, the second guide roller 4 presses the material strip 101 onto the two adjacent thickness adjustment roller groups 2. This structure allows the material strip 101 to be wound around each roller during the entire processing and conveying process of the thickness adjustment roller group 2, that is, the material strip 101 is always in contact and fit with each roller, thereby achieving full-process insulation of the material strip 101, thereby ensuring that the material strip 101 has good ductility during the entire rolling process, so that it can be better processed and produced.

[0038] The first heating device 31 is installed on the active roller 11 and / or the driven roller 12 of the forming roller group 1. Optimally, the first heating device 31 is installed on both the active roller 11 and the driven roller 12 of the forming roller group 1. In order to reduce the use of parts, the first heating device 31 can be installed only on the active roller 11 or the driven roller 12.

[0039] The second heating device 41 is installed on the active roller 11 and / or the driven roller 12 of the thickness adjustment roller group 2. Optimally, the second heating device 41 is installed on both the active roller 11 and the driven roller 12 of the thickness adjustment roller group 2. In order to reduce the use of parts, the second heating device 41 can be installed only on the active roller 11 or the driven roller 12.

[0040] The first guide roller 3 and the second guide roller 4 are provided with a third heating device 51 for heating the material strip 101. In the process of passing through the first guide roller 3 and the second guide roller 4, the material strip 101 is heated and kept warm, thereby ensuring that the material strip 101 has good ductility during the entire rolling process, so that it can be better processed and produced.

[0041] The first heating device 31 and the second heating device 41 are electric heating wires or electric heating plates. The third heating device 51 is an electric heating wire or electric heating plate. Of course, other heating devices are also applicable to the present utility model, such as steam heating.

[0042] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.

Claims

1. A rolling device capable of adjusting the thickness of a material strip, characterized in that: include The forming roller group is used to roll the powder into a material strip; Thickness adjustment roller group, used to roll the material strip to the corresponding thickness; The inlet of the forming roller group receives the powder material, and the thickness adjustment roller group is arranged at the rear end of the outlet of the forming roller group; the thickness adjustment roller group is provided with at least one group; the forming roller group and the thickness adjustment roller group both include an active roller and a driven roller, and the active roller and the driven roller are close to each other and have a gap; the thickness of the material strip is controlled by adjusting the size of the gap.

2. A rolling device capable of adjusting the thickness of a material strip according to claim 1, characterized in that: The size of the gap is adjusted by adjusting the position of the driven roller or the active roller.

3. A rolling device capable of adjusting the thickness of a material strip according to claim 1, characterized in that: The forming roller group and the thickness adjusting roller group are arranged in the horizontal direction, or the thickness adjusting roller group is arranged below the forming roller group.

4. A rolling device capable of adjusting the thickness of a material strip according to claim 1, characterized in that: The thickness adjustment roller group is set to at least two groups, and the material strip is rolled by the thickness adjustment rollers to form a stepped thickness decreasing control structure.

5. A rolling device capable of adjusting the thickness of a material strip according to claim 1, characterized in that: A first guide roller for guiding the material strip into the inlet of the thickness adjusting roller group is provided at the discharge port of the forming roller group, and the first guide roller presses the material strip onto the forming roller group and the thickness adjusting roller group.

6. A rolling device capable of adjusting the thickness of a material strip according to claim 5, characterized in that: A second guide roller for conveying the material strip to the next group of thickness adjusting roller groups is provided between two adjacent groups of thickness adjusting roller groups, and the second guide roller presses the material strip onto the two adjacent groups of thickness adjusting roller groups.

7. A rolling device capable of adjusting the thickness of a material strip according to claim 1 or 5, characterized in that: The forming roller group is provided with a first heating device for heating the powder.

8. A rolling device capable of adjusting the thickness of a material strip according to any one of claims 1, 4 or 5, characterized in that: The thickness adjusting roller group is provided with a second heating device for heating the material strip.

9. A rolling device capable of adjusting the thickness of a material strip according to claim 7, characterized in that: The first heating device is installed on the active roller and / or the driven roller.

10. A rolling device capable of adjusting the thickness of a material strip according to claim 8, characterized in that: The second heating device is installed on the active roller and / or the driven roller.