Automatic identification device for drill rod inspection and maintenance line

The automatic marking device for drill pipe inspection and maintenance lines addresses inefficiencies in manual painting by integrating color ring spraying and steel grade printing, ensuring precise and efficient marking on drill pipes, enhancing production line efficiency and steel grade identification.

CN222223777UActive Publication Date: 2024-12-24SINOPEC OILFIELD SERVICE CORPORATION +1
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Patent Information

Application Number
CN202420787979.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-24
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Current drill pipe inspection and maintenance processes suffer from low efficiency and irregular color ring application, leading to misidentification of steel grades due to manual painting methods.

Method used

An automatic marking device for drill pipe inspection and maintenance lines, featuring integrated color ring spraying, steel grade printing, and laser engraving components, which utilize rotating rollers and spray guns to ensure precise and efficient marking on drill pipes.

Benefits of technology

Enhances efficiency and regularity of color ring application, facilitates easy identification of steel grades, and prevents damage to markings during pipe rotation, improving overall production line productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of drill rod inspection and maintenance, in particular to an automatic identification device for a drill rod inspection and maintenance line, which comprises a color ring spraying assembly and a steel grade jet printing assembly. According to the utility model, the first rotating roller and the second rotating roller at the tail end of the first working table are improved, so that a first mounting area is formed on the first rotating roller, a second mounting area is formed on the second rotating roller, and the air drying assembly and the spraying gun are used for the color ring spraying assembly, so that the color ring spraying assembly can be perfectly embedded into the drill rod inspection and maintenance line; the automatic identification device for the drill rod inspection and maintenance line has the advantages of being high in efficiency and regular in sprayed color ring compared with manual brushing with a brush, and rotation of the drill rod in the female head flaw detection process is well utilized.
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Description

Technical Field

[0001] The utility model relates to the field of drill rod inspection and maintenance, in particular to an automatic marking device for a drill rod inspection and maintenance line. Background Art

[0002] After a certain period of use at the well crew site, oil drill pipes need to be regularly recovered, inspected and repaired. Currently, drill pipe inspection and maintenance at home and abroad generally adopt drill pipe inspection and maintenance production lines. The inspection and maintenance process generally includes: rust removal of the outer diameter of the drill pipe, thread cleaning, inner wall cleaning, size measurement, thread inspection, thread flaw detection, pipe body flaw detection, thread turning and repair, etc.

[0003] According to the drill rod management requirements and comprehensive test results, the drill rod needs to be marked with color rings and steel grades. Currently, manual painting with a brush is generally adopted. The disadvantages of this method are: low work efficiency, affecting the efficiency of the entire production line, and there are problems such as irregular color rings and easy misidentification of steel grades. Therefore, the utility model provides an automatic marking device for a drill rod inspection and maintenance line. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an automatic marking device for a drill rod inspection and maintenance line.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The automatic marking device of a drill pipe inspection and maintenance line is applied to the drill pipe inspection and maintenance line, wherein the drill pipe inspection and maintenance line comprises a first workbench, a second workbench and a conveying roller group for conveying drill pipes between the first workbench and the second workbench, wherein the first workbench is provided with a first rotating roller and a second rotating roller for cooperating with a female flaw detection component at the end thereof, wherein the first rotating roller comprises a first rotating shaft, wherein a plurality of first disk bodies are fixedly connected to the first rotating shaft at equal intervals, so that a first installation area is formed between two adjacent first disk bodies, and the second rotating roller comprises a second rotating shaft, wherein a plurality of second disk bodies are fixedly connected to the second rotating shaft at equal intervals, so that a second installation area is formed between two adjacent second disk bodies, and the first installation area is aligned with the second installation area;

[0007] The automatic marking device for the drill pipe inspection and maintenance line includes: color ring spraying components and steel grade spray printing components;

[0008] The color ring spray assembly comprises: a first frame, one end of the first frame is fixedly connected to the bottom of the first workbench, a first inverted U-shaped frame and a second inverted U-shaped frame are fixedly connected to the top of the first frame, the first inverted U-shaped frame is located in the first installation area and is rotatably connected to the first rotating shaft, an air-drying assembly is fixedly connected to the first inverted U-shaped frame, the second inverted U-shaped frame is located in the second installation area and is rotatably connected to the second rotating shaft, and a spray gun is fixedly connected to the second inverted U-shaped frame;

[0009] The steel grade printing assembly includes: a second bracket, the second bracket is fixedly connected to the bottom of the first workbench, the top of the second bracket is fixedly connected to a third inverted U-shaped frame, the third inverted U-shaped frame is rotatably connected to the first rotating shaft or the second rotating shaft, the top of the second bracket is fixedly connected to a telescopic frame, the top telescopic end of the telescopic frame is fixedly connected to a cantilever, and the cantilever is fixedly connected to a steel grade spray gun.

[0010] As a further description of the above technical solution:

[0011] It also includes: a steel number imprinting component, which is slidably connected to the ground and is used to print the steel number on the drill rod that has been processed and qualified by the male head on the second workbench.

[0012] As a further description of the above technical solution:

[0013] The steel number engraving assembly comprises: a third frame and a laser marking machine. The third frame is slidably connected to the ground, and the laser marking machine is fixedly connected to the third frame.

[0014] As a further description of the above technical solution:

[0015] The color ring spraying components are provided with two groups, which are respectively used for unit-attributed color ring spraying and steel grade color ring spraying.

[0016] As a further description of the above technical solution:

[0017] A cleaning component is arranged on the first workbench and before the female head flaw detection component.

[0018] As a further description of the above technical solution:

[0019] The spray gun is equipped with an external paint pressure tank and an air source.

[0020] As a further description of the above technical solution:

[0021] Perform overall flaw detection on the conveyor roller set.

[0022] The utility model has the following beneficial effects:

[0023] 1. Compared with the prior art, the automatic marking device for the drill rod inspection and maintenance line improves the first roller and the second roller at the end of the first workbench, so that the first installation area is formed on the first roller and the second installation area is formed on the second roller, which are used for the air-drying component and the spray gun of the color ring spraying component, so that the color ring spraying component can be perfectly embedded in the drill rod inspection and maintenance line, and the rotation of the drill rod during the female head flaw detection process is well utilized, and no additional rotating structure is required (if this solution is not adopted, an additional structure for driving the drill rod to rotate or the color ring spraying component to rotate must be added). The air-drying component and the spray gun are used together to make the color ring quickly air-dry, and the color ring is prevented from being damaged when the drill rod is moved subsequently; compared with manual brushing, the automatic marking device for the drill rod inspection and maintenance line using this solution has the advantages of high efficiency and regular spraying of color rings.

[0024] 2. Compared with the prior art, the automatic identification device for the drill pipe inspection and maintenance line is designed with a steel grade printing component to spray the steel grade on the drill pipe, making the steel grade easy to identify. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of a drill pipe inspection and maintenance line using the automatic marking device for the drill pipe inspection and maintenance line proposed by the utility model;

[0026] Figure 2 A three-dimensional schematic diagram of a first workbench of a drill rod inspection and maintenance line using the automatic marking device for a drill rod inspection and maintenance line proposed by the utility model;

[0027] Figure 3 The utility model is used to illustrate the three-dimensional position of the end of the first workbench of the drill rod inspection and maintenance line using the automatic marking device for the drill rod inspection and maintenance line.

[0028] Legend:

[0029] 1. First workbench; 101. First rotating shaft; 102. First disk; 103. Second rotating shaft; 104. Second disk; 2. Second workbench; 3. Color ring spraying assembly; 301. First frame; 302. First inverted U-shaped frame; 303. Second inverted U-shaped frame; 304. Air drying assembly; 305. Spray gun; 4. Steel grade printing assembly; 401. Second bracket; 402. Third inverted U-shaped frame; 403. Telescopic frame; 404. Cantilever; 405. Steel grade spray gun; 5. Steel grade engraving assembly; 501. Third frame; 502. Laser marking machine; 6. Male head car repair; 7. Conveyor roller set; 8. Female head flaw detection assembly; 9. Push assembly; 10. Drill rod. DETAILED DESCRIPTION

[0030] Reference Figure 1-Figure 3The automatic marking device for the drill rod inspection and maintenance line provided by the utility model is applied to the drill rod inspection and maintenance line to perform color ring spraying, steel grade spray printing and laser marking of the drill rod. The drill rod inspection and maintenance line includes a first workbench 1, a second workbench 2 and a conveying roller group 7 located between the first workbench 1 and the second workbench 2 for conveying the drill rod 10. The first workbench 1 and the second workbench 2 are both provided with conveying belts, so that the drill rod can also be moved on the first workbench 1 and the second workbench 2, and overall flaw detection is performed at the conveying roller group 7.

[0031] The first process on the first workbench 1 is a cleaning process, followed by a female head flaw detection process. A first roller and a second roller used in conjunction with a female head flaw detection component 8 are provided at the end of the first workbench 1. The drill rod 10 after cleaning is transported between the first roller and the second roller, and the female head portion of the drill rod 10 is aligned with the female head flaw detection component 8. The female head flaw detection component 8 performs flaw detection on the female head position of the drill rod 10, and through the rotation of the first roller and the second roller, the drill rod 10 is rotated by a certain angle to cooperate with the female head flaw detection component 8 to achieve multi-position and all-round female head flaw detection.

[0032] The first rotating roller includes a first rotating shaft 101, and a plurality of first disks 102 are fixedly connected to the first rotating shaft 101 at equal intervals, so that a first installation area is formed between two adjacent first disks 102. The second rotating roller includes a second rotating shaft 103, and a plurality of second disks 104 are fixedly connected to the second rotating shaft 103 at equal intervals, so that a second installation area is formed between two adjacent second disks 104, and the first installation area is aligned with the second installation area.

[0033] The drill rod 10 is supported and driven to rotate by the rotating first plate 102 and the second plate 104 .

[0034] The automatic marking device of the drill pipe inspection and maintenance line includes: a color ring spraying component 3 and a steel grade printing component 4. The color ring spraying component 3 is used for spraying color rings. The color ring spraying component 3 can be set into two groups, which are respectively used for unit-attributed color ring spraying and steel grade color ring spraying. The steel grade printing component 4 is used for spraying steel grade identification on the drill pipe.

[0035] The color ring spraying assembly 3 includes: a first frame 301, one end of the first frame 301 is fixedly connected to the bottom of the first workbench 1, a first inverted U-shaped frame 302 and a second inverted U-shaped frame 303 are fixedly connected to the top of the first frame 301, the first inverted U-shaped frame 302 is located in the first installation area, and is rotatably connected to the first rotating shaft 101, the first inverted U-shaped frame 302 is fixedly connected to the air-drying assembly 304, the second inverted U-shaped frame 303 is located in the second installation area, and is rotatably connected to the second rotating shaft 103, and the second inverted U-shaped frame 303 is fixedly connected to the spray gun 305.

[0036] By relying on the fixed connection between the first frame 301 and the bottom of the first workbench 1 and the suspension of the first inverted U-shaped frame 302 and the second inverted U-shaped frame 303, the first frame 301 can be installed very stably. The spray gun 305 is equipped with an external paint pressure barrel and an air source. When the spray gun 305 dispenses paint, a color ring is formed as the drill rod rotates. Moreover, since the position where the spray gun 305 sprays on the drill rod is directly opposite to the first installation area and the second installation area, the color ring will not be scratched when the drill rod rotates. When used together with the air-drying component 304, the color ring can be dried quickly without affecting the subsequent drill rod maintenance.

[0037] A pushing assembly 9 is fixedly connected to one end of the first working platform 1 for pushing the drill rod on the first roller and the second roller onto the conveying roller group 7 , and the conveying roller group 7 transports the drill rod to the second working platform 2 .

[0038] The steel grade printing assembly 4 includes: a second bracket 401, the second bracket 401 is fixedly connected to the bottom of the first workbench 1, the top of the second bracket 401 is fixedly connected to a third inverted U-shaped frame 402, the third inverted U-shaped frame 402 is rotatably connected to the first rotating shaft 101 or the second rotating shaft 103, the top of the second bracket 401 is fixedly connected to a telescopic frame 403, the telescopic frame 403 can be a telescopic cylinder, the top telescopic end of the telescopic frame 403 is fixedly connected to a cantilever 404, and the cantilever 404 is fixedly connected to a steel grade spray gun 405.

[0039] By relying on the fixed connection between the second bracket 401 and the bottom of the first workbench 1 and the suspension of the third inverted U-shaped frame 402, the second bracket 401 can be installed very stably, and the telescopic frame 403 can be telescoped up and down to drive the cantilever 404 and the steel grade spray gun 405 to approach or move away from the drill rod. When spraying is required, control them to approach the drill rod 10 for spraying, and after the spraying is completed, drive the cantilever 404 and the steel grade spray gun 405 away from the drill rod to avoid interfering with the movement of the drill rod.

[0040] In one embodiment, it also includes: a steel grade imprinting component 5, which is slidably connected to the ground and is used to print the steel grade of the drill rod 10 that has been processed and qualified by the male head repair 6 on the second workbench 2.

[0041] After the drill rod is processed and qualified by the male head repair 6, the entire inspection of the drill rod is completed, and the steel number is sprayed on the drill rod to complete the final marking.

[0042] Specifically, the steel grade engraving assembly 5 includes: a third frame 501 and a laser marking machine 502 . The third frame 501 is slidably connected to the ground, and the laser marking machine 502 is fixedly connected to the third frame 501 .

[0043] The mark engraved by the laser marking machine 502 is more solid and lasts longer.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic marking device for a drill rod inspection and maintenance line, applied to a drill rod inspection and maintenance line, the drill rod inspection and maintenance line comprising a first work platform (1), a second work platform (2), and a conveying roller group (7) located between the first work platform (1) and the second work platform (2) for conveying the drill rod (10), characterized in that: A first rotating roller and a second rotating roller for use with a female flaw detection assembly (8) are provided at the end of the first workbench (1), the first rotating roller comprising a first rotating shaft (101), a plurality of first disk bodies (102) being equidistantly fixedly connected to the first rotating shaft (101), so that a first installation area is formed between two adjacent first disk bodies (102), the second rotating roller comprising a second rotating shaft (103), a plurality of second disk bodies (104) being equidistantly fixedly connected to the second rotating shaft (103), so that a second installation area is formed between two adjacent second disk bodies (104), and the first installation area is aligned with the second installation area; The automatic marking device for a drill pipe inspection and maintenance line comprises: a color ring spraying component (3) and a steel grade spray printing component (4); The color ring spraying assembly (3) comprises: a first frame (301), one end of the first frame (301) is fixedly connected to the bottom of the first workbench (1), a first inverted U-shaped frame (302) and a second inverted U-shaped frame (303) are fixedly connected to the top of the first frame (301), the first inverted U-shaped frame (302) is located in the first installation area and is rotatably connected to the first rotating shaft (101), an air drying assembly (304) is fixedly connected to the first inverted U-shaped frame (302), the second inverted U-shaped frame (303) is located in the second installation area and is rotatably connected to the second rotating shaft (103), and a spray gun (305) is fixedly connected to the second inverted U-shaped frame (303); The steel grade printing assembly (4) comprises: a second bracket (401), the second bracket (401) is fixedly connected to the bottom of the first workbench (1), the top of the second bracket (401) is fixedly connected to a third inverted U-shaped frame (402), the third inverted U-shaped frame (402) is rotatably connected to the first rotating shaft (101) or the second rotating shaft (103), the top of the second bracket (401) is fixedly connected to a telescopic frame (403), the top telescopic end of the telescopic frame (403) is fixedly connected to a cantilever (404), and the cantilever (404) is fixedly connected to a steel grade spray gun (405).

2. The automatic marking device for drill pipe inspection and maintenance line according to claim 1 is characterized in that: It also includes: a steel number imprinting component (5), the steel number imprinting component (5) is slidably connected to the ground, and the steel number imprinting component (5) is used to print the steel number on the drill rod (10) that has been processed to be qualified by the male head repair (6) on the second workbench (2).

3. The automatic marking device for drill pipe inspection and maintenance line according to claim 2 is characterized in that: The steel number engraving assembly (5) comprises: a third frame (501) and a laser marking machine (502); the third frame (501) is slidably connected to the ground, and the laser marking machine (502) is fixedly connected to the third frame (501).

4. The automatic marking device for drill pipe inspection and maintenance line according to claim 1 is characterized in that: The color ring spraying assembly (3) is provided with two groups, which are respectively used for unit-attributed color ring spraying and steel grade color ring spraying.

5. The automatic marking device for drill pipe inspection and maintenance line according to claim 1 is characterized in that: A cleaning component is provided on the first operating table (1) and is located before the female head flaw detection component (8).

6. The automatic marking device for drill pipe inspection and maintenance line according to claim 1 is characterized in that: The spray gun (305) is equipped with an external paint pressure tank and an air source.

7. The automatic marking device for drill pipe inspection and maintenance line according to claim 1 is characterized in that: Perform overall flaw detection on the conveyor roller set (7).