Wine jar discharging machine
By designing the wine cylinder discharger and using the lifting structure and material collection device, the problems of high labor and low efficiency of workers in traditional ground cylinder fermentation are solved, and efficient discharge of wine mash in the wine cylinder is achieved, reducing labor costs and improving Work efficiency.
Patent Information
- Application Number
- CN202420959132.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Traditional ground-cage fermentation technology causes workers to bend over to operate when picking up wine mash, resulting in large physical labor, high labor costs, and a large number of workers need to cooperate, affecting efficiency.
Design a wine cylinder discharge machine, adopting a mobile bracket, material collection device and lifting structure, and moves the feeding channel up and down in the guide tube through the lifting motor and driving gear system, and use the dragon blade to lift the wine mash to the discharge port, with limited equipment Positioning device and cleaning brush for safety and cleanliness.
It has achieved efficient improvement and discharge of the wine mash in the wine jar, reduced manual labor, reduced labor costs, and improved work efficiency and equipment flexibility and safety.
Smart Images
Figure CN222225404U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of liquor manufacturing, and in particular relates to a wine tank discharging machine. Background Art
[0002] In order to ensure the original flavor characteristics of brewed liquor, a large number of Chinese liquor production companies still use traditional wine jars for solid-state fermentation of liquor. Among them, ground jar fermentation technology is a fermentation technology with a long history. Ground jar fermentation can effectively prevent bacteria in the soil from invading the mash and affecting the fermentation of the mash, which will affect the smell and quality of the liquor itself, making the fermentation process of the mash healthier and more environmentally friendly. The ground jar fermentation process uses a circular jar buried underground, with the opening of the ground jar kept flush with the ground, and a certain distance between the ground jars, and stone slabs are used to seal the opening of the ground jar.
[0003] A factory usually has dozens or even hundreds of ground vats (wine vats). After fermentation is completed, workers need to use shovels to take out the mash from the ground vats for subsequent processes. Since the ground vats are buried underground, workers need to bend down to take out the mash from the ground vats, which brings a lot of physical labor to the workers. In addition, the same factory may require dozens of workers to work at the same time to complete it, which brings huge labor and time costs to the company. Summary of the invention
[0004] In order to solve the above problems, the present application provides a wine tank discharging machine, which aims to move the material taking device into the wine tank through a lifting device, lift the mash in the wine tank to the discharge port for discharge, and realize the work of discharging the wine tank.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] The present application provides a wine tank discharging machine, comprising a movable bracket, a material taking device and a lifting structure;
[0007] The mobile bracket includes a plurality of vertical poles, the vertical poles are connected with a guide structure, and the guide structure includes a guide tube located between the vertical poles;
[0008] The material taking device comprises a feeding channel, a feeding motor located above the feeding channel and a Jiaolong blade located in the feeding channel, a feeding port is provided at the bottom end of the feeding channel and a discharging port is provided at the top thereof, and the fermented grains in the wine vat are lifted upward from the feeding port to the discharging port by the Jiaolong blade;
[0009] The lifting structure includes a lifting motor, a driving gear and a driven gear. The lifting motor is connected to the driving gear, and the driving gear is connected to the driven gear through a chain. A rack is vertically arranged on the outer wall surface of the feeding channel, and the rack is connected to the chain. The feeding channel is sleeved in the guide tube, and the feeding channel moves up and down in the guide tube through the rack and chain transmission.
[0010] As an improvement of the above solution, each of the vertical poles is connected to the guide tube via a connecting rod.
[0011] As an improvement on the above solution, two guide structures are arranged in parallel up and down, and the feeding channel passes through the two guide tubes respectively, so that the feeding channel can move up and down stably without deviation.
[0012] As an improvement of the above solution, a rubber ring is sleeved inside the guide tube, and the feeding channel is sleeved inside the rubber ring and moves up and down to reduce the wear of the outer wall surface of the feeding channel during the up and down movement.
[0013] As an improvement of the above solution, a universal wheel is provided at the bottom end of the vertical rod to facilitate the movement of the entire wine tank discharge machine.
[0014] As an improvement of the above solution, the discharge port is connected with a downward slanting material guiding channel, and the connectable discharge port enables the wine tank discharge machine to meet the discharge requirements of the ground tank fermentation process.
[0015] As an improvement of the above solution, a baffle is provided on the lower outer wall of the feeding channel, and a cleaning brush is provided at the outer end of the baffle, and the cleaning brush contacts the side wall surface of the wine vat. The baffle and the cleaning brush can not only scrape the residual mash on the inner wall of the wine vat into the bottom of the wine vat, but also prevent the material from splashing.
[0016] As an improvement of the above-mentioned solution, a first limiter and a second limiter are arranged on the outer wall surface of the feeding channel, the first limiter is located above the rack, and the second limiter is located below the rack, ensuring that the feeding channel can move up and down within a safe range, preventing the feeding channel from detaching upward or downward to cause dangerous accidents, and improving the safety of the equipment.
[0017] The beneficial effects brought by the utility model are:
[0018] The present application provides a wine tank discharging machine, which moves a material taking device into a wine tank through a lifting device, lifts the mash in the wine tank to a discharging port, and makes the mash fall into an external container through a material guide channel, thereby realizing the work of discharging the wine tank. The wine tank discharging machine of the present application has a small size, strong flexibility, simple operation, high safety, and improved work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0020] Figure 1 This is a schematic diagram of the structure of the wine tank discharging machine of this embodiment;
[0021] Figure 2 It is a top view of the partial structure of the wine tank discharge machine of this embodiment.
[0022] Among them, A, wine tank; B, ground; 1, vertical pole; 2, connecting rod; 3, guide tube; 4, feeding channel; 5, feeding motor; 6, Jiaolong blade; 7, feeding port; 8, material guide channel; 9, driving gear; 10, driven gear; 11, chain; 12, rack; 13, first limiter; 14, second limiter; 15, rubber ring; 16, universal wheel; 17, baffle; 18, cleaning brush. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-2 , this embodiment provides a wine tank discharging machine, including a movable bracket, a material taking device and a lifting structure.
[0025] The mobile bracket includes four vertical poles 1, each vertical pole 1 forms a structure with a square cross section as a corner, and two vertically parallel guide structures are connected between the four vertical poles 1. Each guide structure includes four connecting rods 2 and a guide tube 3. One vertical pole 1 is connected to one connecting rod 2, and the connecting rod 2 is parallel to the ground B and is vertically arranged with the vertical pole 1. The center point of the guide tube 3 is the center point of the square structure formed by the vertical pole 1. One end of the connecting rod 2 is connected to the vertical pole 1, and the other end is connected to the guide tube 3.
[0026] The material taking device includes a feeding channel 4, a feeding motor 5 located above the feeding channel 4, and a Jiaolong blade 6 located in the feeding channel 4. A feeding port 7 is provided at the bottom of the feeding channel 4, and a discharging port is provided at the top. The Jiaolong blade 6 is connected to the output shaft of the feeding motor 5 through a coupling, and the Jiaolong blade 6 is driven to rotate by the feeding motor 5 to lift the mash from the feeding port 7 upward to the discharging port.
[0027] The lifting structure is staggered with the connecting rod 2. The lifting structure includes a lifting motor, a driving gear 9 and a driven gear 10 installed on the guide structure located above. The lifting motor is connected to the driving gear 9 by transmission, and the driving gear 9 is connected to the driven gear 10 by transmission through a chain 11. A rack 12 is vertically installed on the outer wall of the feeding channel 4, which passes through the upper and lower guide tubes 3. The rack 12 is meshed with the chain 11 to control the feeding channel 4 to move up and down in the guide tube 3. Furthermore, a rubber ring 15 is installed on the inner wall of the guide tube 3, and the feeding channel 4 moves up and down through the rubber ring 15 to reduce the wear of the outer wall of the feeding channel 4.
[0028] The first stopper 13 and the second stopper 14 are installed on the feeding channel 4. The first stopper 13 is located above the rack 12, and the second stopper 14 is located below the rack 12. When the feeding channel 4 moves upward or downward to the position of the first stopper 13 and the second stopper 14, the first stopper 13 or the second stopper 14 will limit the further movement of the feeding channel 4, playing a limiting role. The first stopper 13 and the second stopper 14 ensure that the feeding channel 4 can move up and down within a safe range, prevent the feeding channel 4 from escaping upward or downward to cause a dangerous accident, and improve the safety of the equipment.
[0029] The discharge port is connected with a downwardly inclined material guiding channel 8, through which the mash is moved to a new container to realize the discharge work, wherein the material guiding channel 8 can be a material guiding tube or a material guiding plate.
[0030] A baffle 17 is connected to the outer wall at the bottom of the feeding channel 4 through a movable pin. The baffle 17 includes four fan-shaped plates made of soft material. A cleaning brush 18 is connected to the outer end of the baffle 17. According to the opening size of the wine jar A, each fan-shaped plate is adjusted to a fixed initial angle. During the descent of the feeding channel 4, the cleaning brush 18 will scrape the residual mash on the inner wall of the wine jar A into the bottom of the wine jar A. Under the combined effect of gravity and the friction of the cleaning brush 18, the angle between the baffle 17 and the feeding channel 4 gradually decreases during the descent process. There may be partial overlap between adjacent fan-shaped plates to adapt them to the shape of the wine jar A. At the same time, the baffle 17 can also prevent material splashing.
[0031] A universal wheel 16 is provided at the bottom end of the vertical rod 1 to facilitate the movement of the entire wine tank discharge machine.
[0032] The working process of this embodiment is as follows:
[0033] Move the mobile bracket to the top of the wine vat A, start the lifting motor, and move the feeding channel 4 downward until the feeding port 7 contacts the mash. During the descent of the feeding channel 4, the cleaning brush 18 will scrape the residual mash on the inner wall of the wine vat A into the bottom of the wine vat A. Turn on the feeding motor 5, and the dragon blade 6 will rotate accordingly. The mash is lifted to the discharge port through the feeding port 7, and the mash falls into the empty container on the other side through the guide channel 8, thereby realizing the discharge work.
[0034] When the wine tank discharging machine is applied to wine tanks A of different specifications, a baffle 17 of corresponding specifications can be selected according to the specifications of the wine tank A.
[0035] It should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Wine tank discharging machine, characterized in that: It includes a mobile support, a material taking device and a lifting structure; The mobile bracket includes a plurality of vertical poles, the vertical poles are connected with a guide structure, and the guide structure includes a guide tube located between the vertical poles; The material taking device comprises a feeding channel, a feeding motor located above the feeding channel and a Jiaolong blade located in the feeding channel, a feeding port is provided at the bottom end of the feeding channel and a discharging port is provided at the top thereof, and the fermented grains in the wine vat are lifted upward from the feeding port to the discharging port by the Jiaolong blade; The lifting structure includes a lifting motor, a driving gear and a driven gear. The lifting motor is connected to the driving gear, and the driving gear is connected to the driven gear through a chain. A rack is vertically arranged on the outer wall surface of the feeding channel, and the rack is connected to the chain. The feeding channel is sleeved in the guide tube, and the feeding channel moves up and down in the guide tube through the rack and chain transmission.
2. The wine tank discharging machine according to claim 1, characterized in that: Each of the vertical poles is connected to the guide tube via a connecting rod.
3. The wine tank discharging machine according to claim 1, characterized in that: The guide structures are provided with two parallel upper and lower guide tubes, and the feeding channel passes through the upper and lower guide tubes respectively.
4. The wine tank discharging machine according to claim 1, characterized in that: A rubber ring is sleeved inside the guide tube, and the feeding channel is sleeved inside the rubber ring and moves up and down.
5. The wine tank discharging machine according to claim 1, characterized in that: The bottom end of the vertical pole is provided with a universal wheel.
6. The wine tank discharging machine according to claim 1, characterized in that: The material discharge port is connected with a material guiding channel which is inclined downward.
7. The wine tank discharging machine according to claim 1, characterized in that: A baffle is arranged on the lower outer wall of the feeding channel, and a cleaning brush is arranged on the outer end of the baffle, and the cleaning brush contacts the side wall surface in the wine tank.
8. The wine tank discharging machine according to claim 1, characterized in that: A first stopper and a second stopper are arranged on the outer wall surface of the feeding channel, wherein the first stopper is located above the rack and the second stopper is located below the rack.