Automatic alignment mechanism for goods carrying table of vertical warehouse stacking machine

The automatic alignment mechanism with a servo electric cylinder drive addresses the challenge of precise positioning in vertical warehouses by enabling adjustable fork angles, enhancing installation efficiency and reducing costs through precise alignment with shelf tooling.

CN222225875UActive Publication Date: 2024-12-24SHENZHEN HONGWEI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202323643301.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-24
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Conventional warehouse stackers face challenges in precise positioning of goods in vertical warehouses due to rigidly connected telescopic forks, requiring high installation accuracy and lengthy on-site adjustments, especially when shelf tooling quality is suboptimal.

Method used

An automatic alignment mechanism with a servo electric cylinder drive mechanism is integrated between the cargo platform and telescopic fork, allowing for adjustable angles and precise alignment with shelf tooling, utilizing a rotating centering mechanism and deflection detection to ensure accurate storage and retrieval.

Benefits of technology

The mechanism enhances installation efficiency and reduces debugging time by ensuring precise alignment of the telescopic fork with shelf tooling, improving the applicability and reducing installation costs in vertical warehouses.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic alignment mechanism for a cargo carrying table of a vertical warehouse stocker comprises a plurality of bearing sets, a plurality of supporting rods and a plurality of supporting rods, the first pallet fork mounting plate and the second pallet fork mounting plate are respectively arranged above or below bearings of the bearing pack; an adjusting rod is convexly arranged on the inner side edge of the first pallet fork mounting plate; two connecting rods are vertically arranged in the centers of the first pallet fork mounting plate and the second pallet fork mounting plate respectively and are connected to a connecting plate; mounting holes, bearings and central shafts are arranged in the centers of the connecting plates; the driving mechanism is arranged on the frame of the cargo carrying platform base frame, and the output end is connected with the adjusting rod; the deflection detection switch assembly comprises two deflection detection switches and a trigger plate; the trigger plate is arranged in the center of the bottom surface of the first fork mounting plate; the two deflection detection switches are arranged on one side frame, corresponding to the first pallet fork mounting plate, of the cargo carrying table base frame, located below the trigger plate and corresponding to the two sides of the bottom face of the trigger plate; the mechanical limiting mechanism comprises a limiting block located in the center of the bottom face of the second pallet fork mounting plate. The two limiting bolts are arranged on the frame of the corresponding second pallet fork mounting plate and located on the two sides of the limiting block.
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Description

Technical Field

[0001] The utility model relates to the field of three-dimensional warehousing, and in particular to an automatic alignment mechanism for a cargo platform of a vertical warehouse stacker. Background Art

[0002] The three-dimensional storage stacker is a fully automated equipment. The storage and retrieval of goods is completed by the telescopic fork in the stacker's loading platform and the lifting mechanism.

[0003] The telescopic fork of a conventional stacker is rigidly connected to the cargo platform, and the angle between the fork extension direction and the cargo platform is fixed. This structure is widely used in ordinary shelf warehouses, but for vertical warehouses that require precise positioning of goods for storage and retrieval, there are certain restrictions on the situation where there are locating pins on the tooling and pallets in the shelf, especially when the shelf installation quality is not high. The current common solution is to use tooling guide blocks for rough guidance. This method has very high requirements on the installation accuracy of the shelf tooling, which greatly increases the time for on-site installation and debugging. In the actual operation process, shelves that are not adjusted in place will fail to store and retrieve goods. Summary of the invention

[0004] The purpose of the utility model is to provide an automatic alignment mechanism for the cargo platform of a vertical warehouse stacker. An automatic alignment mechanism for the cargo platform is added between the cargo platform and the telescopic fork, so that the direction of the telescopic fork in the cargo platform matches the tooling in the shelf, which can greatly improve the quality and efficiency of on-site installation and save costs.

[0005] The automatic cargo alignment mechanism is designed with a servo electric cylinder drive mechanism to achieve the goals of high drive accuracy, large adjustment angle and strong applicability.

[0006] In order to achieve the above object, the technical solution of the utility model is:

[0007] An automatic alignment mechanism for a cargo platform of a vertical warehouse stacker, comprising:

[0008] A plurality of bearing groups are respectively arranged on the upper end surfaces of two oppositely arranged frame frames of the cargo platform base frame, and the bearing group includes a base and an upper bearing thereof;

[0009] The first fork mounting plate and the second fork mounting plate, the inner sides of the first and second fork mounting plates are symmetrically provided with at least two inclined surfaces which are at an angle to their axes, and the inclined surfaces of the first and second fork mounting plates are respectively provided on or below the bearings of the bearing group on the frame of the cargo platform base frame; an adjustment rod is convexly provided on the inner side of the first fork mounting plate; a connecting rod is vertically provided at the center of each of the first and second fork mounting plates, and the two connecting rods are respectively connected to a connecting plate to form an I-shaped structure; a mounting hole is provided at the center of the connecting plate, and a bearing and a central axis are provided therein to form a rotating centering mechanism; the lower end of the central axis is fixed to the middle frame of the cargo platform base frame through a fixing plate;

[0010] The driving mechanism is arranged on the frame of the cargo platform base frame corresponding to the first fork mounting plate, and its output end is connected to the adjustment rod on the first fork mounting plate;

[0011] The deflection detection switch assembly includes two deflection detection switches and a trigger plate; the trigger plate is arranged at the center of the bottom surface of the first fork mounting plate; the two deflection detection switches are arranged on a side frame of the cargo platform base frame corresponding to the first fork mounting plate, located below the trigger plate, and corresponding to both sides of the bottom surface of the trigger plate;

[0012] The mechanical limiting mechanism comprises a limiting block and two limiting bolts; the limiting block is located at the center of the bottom surface of the second fork mounting plate; the two limiting bolts are respectively arranged on one side frame of the cargo platform base frame corresponding to the second fork mounting plate through a bracket, and are located on both sides of the limiting block, and the two limiting bolts are arranged vertically to the limiting block.

[0013] Preferably, the driving mechanism includes a servo motor and an electric cylinder; the electric cylinder body is parallel to the frame of the cargo platform base frame corresponding to the first fork mounting plate, and the rear of the cylinder body is connected to the frame; the end of the plug rod of the servo electric cylinder is connected to the adjustment rod on the first fork mounting plate; the servo motor provides power, and the electric cylinder converts rotational motion into linear motion, and the action of the servo electric cylinder can adjust the angle between the fork and the cargo platform.

[0014] Preferably, a slide groove for sliding the deflection detection switch is provided on the inner side surface of a side frame of the cargo platform base frame corresponding to the first fork mounting plate, and the position of the deflection detection switch is adjusted by the cooperation of a bolt and a slide groove nut.

[0015] The advantages of the utility model are:

[0016] The utility model adds an automatic alignment mechanism for the cargo platform between the cargo platform and the telescopic fork, so that the direction of the telescopic fork in the cargo platform matches the tooling in the shelf.

[0017] The utility model uses a (servo electric cylinder) driving mechanism as a driving force to push the fork adjustment platform composed of the first and second fork mounting plates to rotate around the rotating centering mechanism, thereby driving the fork to change the angle of the goods. The swing angle of the storage location is recorded in advance according to the actual angle of the shelf tooling. When picking up and placing goods at the changed storage location, the automatic correction mechanism of the cargo platform is activated to adjust the angle of the telescopic fork to the angle set in advance, ensuring that the telescopic fork is consistent with the shelf tooling angle, and realizing multi-angle storage and retrieval of goods.

[0018] The utility model greatly improves the applicability of the stacker in the precise positioning of the vertical warehouse and greatly reduces the time for installing and debugging the shelf tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The three-dimensional embodiment of the utility model Figure 1 ;

[0020] Figure 2 The three-dimensional embodiment of the utility model Figure 2 ;

[0021] Figure 3 The three-dimensional embodiment of the utility model Figure 3 ;

[0022] Figure 4 The three-dimensional embodiment of the utility model Figure 4 ;

[0023] Figure 5 The three-dimensional embodiment of the utility model Figure 5 ;

[0024] Figure 6 The assembly stereogram of the bearing group and the first and second fork mounting plates in the embodiment of the utility model is shown in FIG. Figure 1 ;

[0025] Figure 7 The assembly stereogram of the bearing group and the first and second fork mounting plates in the embodiment of the utility model is shown in FIG. Figure 2 ;

[0026] Figure 8 It is a top view of the assembly of the bearing assembly and the first and second fork mounting plates in the embodiment of the utility model;

[0027] Fig. 9 It is a partially enlarged cross-sectional view of the first and second fork mounting plate connecting rods and the rotating structure in the embodiment of the utility model. DETAILED DESCRIPTION

[0028] See also Figures 1 to 9 The automatic alignment mechanism of the cargo platform of the vertical warehouse stacker described in the utility model comprises:

[0029] A plurality of bearing groups 1, 1' are respectively arranged on the upper end surfaces of two oppositely arranged frames 101, 102 of the cargo platform base frame 100, wherein the bearing group 1 (taking the bearing group 1 as an example, the same below) comprises a base 11 and an upper bearing 12 thereof;

[0030] A first fork mounting plate 2 and a second fork mounting plate 3, at least two inclined surfaces 21 and 31 which are symmetrically arranged on the inner sides of the first and second fork mounting plates 2 and 3 and which form an angle with their axes, and the inclined surfaces 21 and 31 of the first and second fork mounting plates 2 and 3 are respectively arranged on or below the bearing of the bearing group 1 on the frame 101 of the cargo platform base frame 100; an adjusting rod 22 is convexly arranged on the inner side of the first fork mounting plate 2; a connecting rod 23 and 33 are vertically arranged in the center of the first and second fork mounting plates 2 and 3, and the two connecting rods 23 and 33 are respectively connected to a connecting plate 4 to form an I-shaped structure; a mounting hole is arranged in the center of the connecting plate 4, in which a bearing 5 and a central axis 6 are arranged, and the lower end of the central axis 6 is fixed to the middle frame 103 of the cargo platform base frame 100 through a fixing plate 7; the telescopic fork 200 of the cargo platform is arranged on the first and second fork mounting plates 2 and 3;

[0031] The driving mechanism 8 is arranged on the frame 101 of the cargo platform base frame 100 corresponding to the first fork mounting plate 2, and its output end is connected to the adjustment rod 22 on the first fork mounting plate 2;

[0032] The deflection detection switch assembly 9 includes two deflection detection switches 91 and a trigger plate 92; the trigger plate 92 is arranged at the center of the bottom surface of the first fork mounting plate 2; the two deflection detection switches 91 are arranged on a side frame 101 of the cargo platform base frame 100 corresponding to the first fork mounting plate 2, located below the trigger plate 92, and corresponding to both sides of the bottom surface of the trigger plate 92;

[0033] The mechanical limiting mechanism 10 includes a limiting block 1001 and two limiting bolts 1002; the limiting block 1001 is located at the center of the bottom surface of the second fork mounting plate 3; the two limiting bolts 1002 are respectively arranged on a side frame 102 of the cargo platform base frame 100 corresponding to the second fork mounting plate 3 through a bracket, and are located on both sides of the limiting block 1001, and the two limiting bolts 1002 are arranged vertically to the limiting block 1001.

[0034] Preferably, the driving mechanism includes a servo motor and an electric cylinder; the electric cylinder body is parallel to the frame of the cargo platform base frame corresponding to the first fork mounting plate, and the rear of the cylinder body is connected to the frame; the end of the plug rod of the servo electric cylinder is connected to the adjustment rod on the first fork mounting plate; the servo motor provides power, and the electric cylinder converts rotational motion into linear motion, and the action of the servo electric cylinder can adjust the angle between the fork and the cargo platform.

[0035] Preferably, a slide groove 104 for sliding the deflection detection switch 91 is provided on the inner side surface of a side frame 101 of the cargo platform base frame 100 corresponding to the first fork mounting plate 2, and the position of the deflection detection switch 91 is adjusted by the cooperation of a bolt and a slide groove nut.

[0036] The deflection detection switch is fixed on the frame 101 by using bolts and slide nuts, and the detection point of the deflection angle is adjusted by adjusting the distance of the deflection detection switch.

[0037] The mechanical limit mechanism can adjust the protruding length of the mechanical limit bolt according to the working conditions, and when the deflection angle of the equipment is too large, the fork adjustment platform is blocked.

[0038] The working principle of the mechanism described in the utility model:

[0039] The utility model uses a servo electric cylinder drive mechanism as a driving force to push the fork adjustment platform to rotate around the rotating centering mechanism, thereby driving the fork to change the angle of the goods. The swing angle of the storage location is recorded in advance according to the actual angle of the shelf tooling. When picking up and placing goods at the changed storage location, the automatic correction mechanism of the loading platform is activated to adjust the angle of the telescopic fork to the angle that has been set in advance, ensuring that the telescopic fork is consistent with the shelf tooling angle, and realizing multi-angle storage and retrieval of goods.

Claims

1. An automatic alignment mechanism for a cargo platform of a vertical warehouse stacker, characterized in that: It includes a plurality of bearing groups, which are respectively arranged on the upper end surfaces of two oppositely arranged frame frames of the cargo platform base frame, and the bearing group includes a base and an upper bearing thereof; A first fork mounting plate and a second fork mounting plate, the inner sides of the first and second fork mounting plates are symmetrically provided with at least two inclined surfaces which are at an angle to their axes, and the inclined surfaces of the first and second fork mounting plates are respectively provided on or below the bearings of the bearing group on the frame of the cargo platform base frame; an adjusting rod is convexly provided on the inner side of the first fork mounting plate; a connecting rod is vertically provided at the center of each of the first and second fork mounting plates, and the two connecting rods are respectively connected to a connecting plate to form an I-shaped structure; a mounting hole is provided at the center of the connecting plate, and a bearing and a central axis are provided therein, and the lower end of the central axis is fixed to the middle frame of the cargo platform base frame through a fixing plate; The driving mechanism is arranged on the frame of the cargo platform base frame corresponding to the first fork mounting plate, and its output end is connected to the adjustment rod on the first fork mounting plate; The deflection detection switch assembly includes two deflection detection switches and a trigger plate; the trigger plate is arranged at the center of the bottom surface of the first fork mounting plate; the two deflection detection switches are arranged on a side frame of the cargo platform base frame corresponding to the first fork mounting plate, located below the trigger plate, and corresponding to both sides of the bottom surface of the trigger plate; The mechanical limiting mechanism comprises a limiting block and two limiting bolts; the limiting block is located at the center of the bottom surface of the second fork mounting plate; the two limiting bolts are respectively arranged on one side frame of the cargo platform base frame corresponding to the second fork mounting plate through a bracket, and are located on both sides of the limiting block, and the two limiting bolts are arranged vertically to the limiting block.

2. The automatic alignment mechanism of the cargo platform of the vertical warehouse stacker according to claim 1 is characterized in that: The driving mechanism includes a servo motor and an electric cylinder; the electric cylinder body is parallel to the frame of the cargo platform base frame corresponding to the first fork mounting plate, and the rear of the cylinder body is connected to the frame; the end of the plug rod of the servo electric cylinder is connected to the adjustment rod on the first fork mounting plate; the servo motor provides power, and the electric cylinder converts rotational motion into linear motion, and the action of the servo electric cylinder can adjust the angle between the fork and the cargo platform.

3. The automatic alignment mechanism of the cargo platform of the vertical warehouse stacker according to claim 1 is characterized in that: A slide groove for sliding the deflection detection switch is provided on the inner side of a frame of one side of the cargo platform base frame corresponding to the first fork mounting plate, and the position of the deflection detection switch is adjusted by the cooperation of a bolt and a slide groove nut.