Water cooling device for spring steel wire processing
By designing a water cooling device including a cooling box, an evaporator, a condenser and a water collector, the problem of water resource waste is solved, the rapid cooling of spring steel wire and the recycling of water resources is realized, and the cooling efficiency is improved.
Patent Information
- Application Number
- CN202421034435.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing water cooling device leads to waste of water resources during the cooling process, the water temperature rises and steam escapes, affecting the cooling efficiency and resource utilization efficiency.
A water cooling device including a first water tank, a cooling box, an evaporator, a condenser and a compressor is designed to achieve rapid cooling of water through the cooling structure, and collect water vapor through the inclined plate and the water collector to form a circulation system to reduce water Waste of resources.
The rapid cooling of spring steel wire and the recycling of water resources are achieved, which reduces water resources waste and improves cooling efficiency.
Smart Images

Figure CN222226455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spring steel wire processing, and more specifically, to a water cooling device for spring steel wire processing. Background Art
[0002] Spring steel wire is very common in industrial production. Spring steel wire is an important raw material for producing springs. In the production of spring steel wire, it is often necessary to immerse the spring steel wire in water for cooling. In the cooling process of the spring steel wire, a water cooling device is often required to cool the hot spring steel wire. The existing water cooling device generally adds water in a water pool and immerses the hot spring steel wire in water to achieve cooling of the spring steel wire. In the cooling process of the spring steel wire, as the spring steel wire is cooled, the cooling water absorbs heat, thereby increasing the temperature of the water, which makes it inconvenient to quickly cool the spring steel wire that is cooled later. At the same time, in the cooling process of the spring steel wire, a large amount of water vapor is generated due to the increase in the temperature of the water due to heating. The water vapor escapes into the environment around the entire device, resulting in a large amount of water resource waste. Therefore, a large amount of water resource needs to be used in the cooling process of the spring steel wire, resulting in a waste of resources. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the problems existing in the prior art, the utility model provides a water cooling device for processing spring steel wire to solve the technical problems mentioned in the background technology.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water cooling device for spring steel wire processing, comprising a first water tank, support frames are fixedly arranged at both ends of the first water tank, support plates are fixedly arranged on the support frames, a cooling box is fixedly arranged on the support plates, an upper cover is detachably arranged on the cooling box, a cooling structure is arranged on the upper cover, the cooling structure comprises an evaporator, a condenser and a compressor, and water is cooled and dissipated by the cooling structure;
[0007] A second water tank is fixedly arranged at both ends of the first water tank, an inclined plate is fixedly arranged at the lower end of the support frame, a water collecting tank is fixedly arranged at the lower end, a first connecting pipe is fixedly arranged between the water collecting tank and the second water tank, and the water collecting tank and the second water tank are connected through the first connecting pipe, so as to facilitate the attachment of water vapor through the inclined plate, so that the water vapor condenses into water droplets and flows into the water collecting tank.
[0008] The utility model is further configured such that second connecting pipes are fixedly provided at both ends of the first water tank, a first water pump is provided between the cooling box and the first water tank, one end of the second connecting pipe is connected to the first water tank, and the other end is connected to the first water pump, so as to facilitate the first water pump to pump water in the first water tank into the heat dissipation pipe.
[0009] The utility model is further configured such that a connecting pipe is provided between the first water pump and the cooling box, a heat dissipation pipe is provided in the cooling box, a plurality of heat dissipation pipes are provided, the heat dissipation pipes are connected to the connecting pipe, and a third connecting pipe is provided at the side end of the cooling box to facilitate the connection between the heat dissipation pipe and the second water tank.
[0010] The utility model is further configured such that the third connecting pipe passes through the side wall of the cooling box, one end of the third connecting pipe is connected to the heat dissipation pipe, the other end of the third connecting pipe is connected to the second water tank, and the heat dissipation pipe and the second water tank are connected through the third connecting pipe, thereby facilitating the transfer of cooling water to the second water tank.
[0011] The utility model is further configured such that the upper cover is connected to the cooling box by bolts, the compressor and the condenser are arranged at the upper end of the upper cover, the evaporator is arranged at the lower end of the upper cover, the compressor is communicated with the condenser, the condenser is communicated with the evaporator, the evaporator is communicated with the compressor, and a drying filter and a capillary tube are arranged between the evaporator and the condenser to form a complete cooling structure.
[0012] The utility model is further configured such that a second water pump is fixedly provided on the upper end of the second water tank, a drain pipe is provided on the upper end of the second water pump, the drain pipe extends into the first water tank, and the first water tank is connected to the second water tank through the drain pipe and the second water pump, thereby facilitating the discharge of water in the second water pump into the first water tank.
[0013] The utility model is further configured as follows: a support block is fixedly provided at the lower end of the heat dissipation pipe, and there are multiple support blocks; a first heat sink is provided at the lower end of the heat dissipation pipe, and the first heat sink is fixedly connected to the heat dissipation pipe, and there are multiple first heat sinks, so that heat can be easily dissipated into the cooling box through the first heat sink.
[0014] The utility model is further configured such that a second heat sink is sleeved and installed on the outer side of the second connecting pipe, and a plurality of the second heat sinks are provided, so that the second connecting pipe can dissipate heat conveniently through the second heat sinks.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a water cooling device for spring steel wire processing, which has the following beneficial effects:
[0017] 1. The utility model provides a cooling structure at the upper end of the upper cover. After the hot spring steel wire is placed in the first water tank, the temperature of the water in the first water tank rises, which plays a role in cooling the spring steel wire. After the cooling is completed, when the water in the first water tank needs to be cooled, the first water pump pumps water into the connecting pipe through the second connecting pipe, and the water enters the heat dissipation pipe in the cooling box through the connecting pipe. The refrigerator cooling structure formed by the cooling structure absorbs the heat emitted by the heat dissipation pipe, thereby realizing rapid cooling of the cooling water in the first water tank.
[0018] 2. The utility model sets an inclined plate at the lower end of the support plate, and a water collecting tank is set at the lower end of the inclined plate. After the hot spring steel wire is placed in the cooling water in the first water tank, the water evaporates due to the heat to generate a large amount of water vapor. The water vapor rises and adheres to the surface of the inclined plate. After the water vapor is condensed into water droplets, it slides down along the inclined plate and drips into the water collecting tank, thereby collecting the cooling water.
[0019] 3. The utility model provides a first connecting pipe to connect the water collecting tank to the second water tank, and a third connecting pipe to connect the heat dissipation pipe to the second water tank, so that the water collected in the water collecting tank can be easily returned to the second water tank, and the water in the heat dissipation pipe enters the second water tank through the third connecting pipe, so that the water in the second water tank is discharged into the first water tank through the cooperation of the second water pump and the drain pipe, so as to facilitate the recycling of water. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of a water cooling device for processing spring steel wire;
[0021] Figure 2 It is a schematic diagram of the matching structure of an upper cover and a cooling box of a water cooling device for processing spring steel wire;
[0022] Figure 3 It is a schematic diagram of the overall structure of a water cooling device for processing spring steel wire without the upper cover;
[0023] Figure 4 It is a structural schematic diagram of an upper cover of a water cooling device for processing spring steel wire;
[0024] Figure 5 This is a schematic diagram of the structure of a heat dissipation pipe of a water cooling device used in spring steel wire processing.
[0025] In the figure: 1. first water tank; 2. support frame; 3. support plate; 4. cooling box; 5. upper cover; 6. evaporator; 7. condenser; 8. compressor; 9. second water tank; 10. inclined plate; 11. water collecting tank; 12. first connecting pipe; 13. second connecting pipe; 14. first water pump; 15. connecting pipe; 16. heat dissipation pipe; 17. third connecting pipe; 18. second water pump; 19. drain pipe; 20. support block; 21. first heat sink; 22. second heat sink. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 A water cooling device for processing spring steel wire comprises a first water tank 1, support frames 2 are fixedly arranged at both ends of the first water tank 1, support frames 2 are fixedly arranged with support plates 3, cooling boxes 4 are fixedly arranged on the support plates 3, cooling boxes 4 are detachably provided with an upper cover 5, and a cooling structure is arranged on the upper cover 5, and the cooling structure comprises an evaporator 6, a condenser 7 and a compressor 8;
[0030] The second water tanks 9 are fixedly arranged at both ends of the first water tank 1, an inclined plate 10 is fixedly arranged at the lower end of the support frame 2, a water collecting tank 11 is fixedly arranged at the lower end, a first connecting pipe 12 is fixedly arranged between the water collecting tank 11 and the second water tank 9, and the water collecting tank 11 and the second water tank 9 are connected through the first connecting pipe 12.
[0031] In this embodiment, the main structure of the entire water cooling device is formed by the cooperation of the first water tank 1, the support frame 2, the support plate 3, the cooling box 4 and the cooling structure arranged on the upper cover 5, and the internal space of the cooling box 4 is cooled by the cooling structure.
[0032] More specifically, cooling water is stored and transferred through the second water tank 9, water vapor is adsorbed through the inclined plate 10, water droplets condensed on the inclined plate 10 are collected through the water collecting tank 11, and water in the water collecting tank 11 enters the second water tank 9 through the first connecting pipe 12.
[0033] See also Figure 1-Figure 5 As an implementation method for water cooling: second connecting pipes 13 are fixedly provided at both ends of the first water tank 1, a first water pump 14 is provided between the cooling box 4 and the first water tank 1, one end of the second connecting pipe 13 is connected to the first water tank 1, and the other end is connected to the first water pump 14, a connecting pipe 15 is provided between the first water pump 14 and the cooling box 4, a heat dissipation pipe 16 is provided in the cooling box 4, a plurality of heat dissipation pipes 16 are provided, and the heat dissipation pipe 16 is connected to the connecting pipe 15, a third connecting pipe 17 is provided at the side end of the cooling box 4, the third connecting pipe 17 passes through the side wall of the cooling box 4, one end of the third connecting pipe 17 is connected to the heat dissipation pipe 16, the other end of the third connecting pipe 17 is connected to the second water tank 9, the heat dissipation pipe 16 is connected to the second water tank 9 through the third connecting pipe 17, the upper cover 5 is connected to the cooling box 4 by bolts, and the pressure The compressor 8 and the condenser 7 are arranged at the upper end of the upper cover 5, and the evaporator 6 is arranged at the lower end of the upper cover 5. The compressor 8 is communicated with the condenser 7, the condenser 7 is communicated with the evaporator 6, and the evaporator 6 is communicated with the compressor 8. A second water pump 18 is fixedly arranged at the upper end of the second water tank 9, and a drain pipe 19 is arranged at the upper end of the second water pump 18. The drain pipe 19 extends into the first water tank 1. The first water tank 1 and the second water tank 9 are communicated through the cooperation of the drain pipe 19 and the second water pump 18. A support block 20 is fixedly arranged at the lower end of the heat dissipation pipe 16, and a plurality of support blocks 20 are arranged. A first heat sink 21 is arranged at the lower end of the heat dissipation pipe 16, and the first heat sink 21 is fixedly connected to the heat dissipation pipe 16, and a plurality of first heat sinks 21 are arranged. A second heat sink 22 is sleeved and installed on the outer side of the second connecting pipe 13, and a plurality of second heat sinks 22 are arranged.
[0034] Specifically, when cooling the spring steel wire, the cooling water is heated in the first water tank 1. After the hot spring steel wire is placed in the first water tank 1, the water temperature in the first water tank 1 rises, which plays a role in cooling the spring steel wire. After the cooling is completed, when the water in the first water tank 1 needs to be cooled, the first water pump 14 pumps water into the connecting pipe 15 through the second connecting pipe 13, and the water enters the heat dissipation pipe 16 in the cooling box 4 through the connecting pipe 15. The heat in the heat dissipation pipe 16 is dissipated to the cooling box 4 through the first heat sink 21 provided on the heat dissipation pipe 16, and the evaporator 6 The liquid refrigerant in the heat pipe absorbs the heat in the cooling box 4 and vaporizes, and enters the compressor 8 through the connection between the evaporator 6 and the compressor 8. The compressor 8 converts the low-temperature and low-pressure gas into a high-temperature and high-pressure gas, and enters the condenser 7 to dissipate the heat to the external environment, thereby absorbing the heat of the water in the heat pipe through the circulation of the cooling structure, and the water in the heat dissipation pipe 16 enters the second water tank 9 through the third connecting pipe 17, so that the water in the second water tank 9 is discharged into the first water tank 1 through the cooperation of the second water pump 18 and the drain pipe 19, so as to facilitate the recycling of water.
[0035] In summary, when used as a whole:
[0036] When cooling the spring steel wire, cooling water is heated in the first water tank 1. After the hot spring steel wire is placed in the first water tank 1, the temperature of the water in the first water tank 1 rises, which plays a role in cooling the spring steel wire.
[0037] When, after cooling is completed, when it is necessary to cool the water in the first water tank 1, the first water pump 14 pumps water into the connecting pipe 15 through the second connecting pipe 13, and enters the heat dissipation pipe 16 in the cooling box 4 through the connecting pipe 15. The heat in the heat dissipation pipe 16 is dissipated to the cooling box 4 through the first heat sink 21 arranged on the heat dissipation pipe 16. The liquid refrigerant in the evaporator 6 absorbs the heat in the cooling box 4 and vaporizes. The liquid refrigerant enters the compressor 8 through the connection between the evaporator 6 and the compressor 8. The compressor 8 converts the low-temperature and low-pressure gas into a high-temperature and high-pressure gas, which enters the condenser 7 to dissipate the heat to the external environment, thereby absorbing the heat of the water in the heat pipe through the circulation of the cooling structure. The water that has completed the heat dissipation in the heat dissipation pipe 16 enters the second water tank 9 through the third connecting pipe 17, and the water in the second water tank 9 is discharged into the first water tank 1 through the cooperation of the second water pump 18 and the drain pipe 19, thereby facilitating the recycling of water.
[0038] When recycling cooling water resources, after the red-hot spring steel wire is placed in the cooling water in the first water tank 1, the water evaporates due to the heat to produce a large amount of water vapor. The water vapor rises and adheres to the surface of the inclined plate 10. After the water vapor is condensed into water droplets, it slides down along the inclined plate 10 and drips into the water collecting tank 11, thereby collecting the cooling water. Through the connection of the first connecting pipe 12, the water recovered in the water collecting tank 11 enters the second water tank 9, thereby completing the water recovery.
[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A water cooling device for processing spring steel wire, comprising a first water tank (1), characterized in that: Support frames (2) are fixedly arranged at both ends of the first water tank (1), a support plate (3) is fixedly arranged on the support frame (2), a cooling box (4) is fixedly arranged on the support plate (3), an upper cover (5) is detachably arranged on the cooling box (4), a cooling structure is arranged on the upper cover (5), and the cooling structure comprises an evaporator (6), a condenser (7) and a compressor (8); A second water tank (9) is fixedly arranged at both ends of the first water tank (1), an inclined plate (10) is fixedly arranged at the lower end of the support frame (2), a water collecting tank (11) is fixedly arranged at the lower end, a first connecting pipe (12) is fixedly arranged between the water collecting tank (11) and the second water tank (9), and the water collecting tank (11) and the second water tank (9) are connected via the first connecting pipe (12).
2. A water cooling device for spring steel wire processing according to claim 1, characterized in that: Second connecting pipes (13) are fixedly arranged at both ends of the first water tank (1), a first water pump (14) is arranged between the cooling box (4) and the first water tank (1), one end of the second connecting pipe (13) is connected to the first water tank (1), and the other end is connected to the first water pump (14).
3. A water cooling device for spring steel wire processing according to claim 2, characterized in that: A connecting pipe (15) is provided between the first water pump (14) and the cooling box (4), a heat dissipation pipe (16) is provided in the cooling box (4), a plurality of heat dissipation pipes (16) are provided, the heat dissipation pipes (16) are connected to the connecting pipe (15), and a third connecting pipe (17) is provided at the side end of the cooling box (4).
4. A water cooling device for spring steel wire processing according to claim 3, characterized in that: The third connecting pipe (17) passes through the side wall of the cooling box (4); one end of the third connecting pipe (17) is connected to the heat dissipation pipe (16); the other end of the third connecting pipe (17) is connected to the second water tank (9); and the heat dissipation pipe (16) and the second water tank (9) are connected via the third connecting pipe (17).
5. The water cooling device for spring steel wire processing according to claim 1 is characterized in that: The upper cover (5) and the cooling box (4) are connected by bolts, the compressor (8) and the condenser (7) are arranged at the upper end of the upper cover (5), the evaporator (6) is arranged at the lower end of the upper cover (5), the compressor (8) and the condenser (7) are connected, the condenser (7) and the evaporator (6) are connected, and the evaporator (6) and the compressor (8) are connected.
6. The water cooling device for spring steel wire processing according to claim 1 is characterized in that: A second water pump (18) is fixedly arranged at the upper end of the second water tank (9), a drain pipe (19) is arranged at the upper end of the second water pump (18), the drain pipe (19) extends into the first water tank (1), and the first water tank (1) and the second water tank (9) are connected through the cooperation of the drain pipe (19) and the second water pump (18).
7. The water cooling device for spring steel wire processing according to claim 3 is characterized by: A support block (20) is fixedly provided at the lower end of the heat dissipation pipe (16), and a plurality of the support blocks (20) are provided. A first heat dissipation fin (21) is provided at the lower end of the heat dissipation pipe (16), and the first heat dissipation fin (21) is fixedly connected to the heat dissipation pipe (16), and a plurality of the first heat dissipation fins (21) are provided.
8. The water cooling device for spring steel wire processing according to claim 2 is characterized in that: A second heat sink (22) is sleeved and installed on the outer side of the second connecting pipe (13), and a plurality of second heat sinks (22) are provided.
