High-speed warping machine

The high-speed warping machine addresses yarn dust and hair pollution by using a tension adjustment mechanism and negative pressure fan to guide and collect yarns, enhancing stability and efficiency.

CN222226719UActive Publication Date: 2024-12-24HAIYAN HUACHENG WARP KNITTING CO LTD
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Patent Information

Application Number
CN202421020568.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-24
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Warping machines generate yarn dust and floating hair, which affect the flexibility and efficiency of components, and pollute the working environment due to friction and static electricity.

Method used

A high-speed warping machine with a tension adjustment mechanism, negative pressure fan, ion wind rod, and collection system to guide, limit, and collect yarns, eliminating static electricity and dust.

Benefits of technology

Improves yarn guiding stability, reduces breakage, collects dust and hair effectively, and adjusts tension for efficient yarn winding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222226719U_ABST
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Abstract

The utility model relates to a high-speed warping machine, and aims to solve the problems that when a sectional warping machine in the market runs, more yarn dust is generated by yarns, the flexibility among parts of the sectional warping machine is easily influenced by the yarn dust accumulated for a long time, so that the running efficiency of the sectional warping machine is reduced, and meanwhile, the production cost is reduced during warping production. The technical problems that a large number of yarns are wound on a warp beam with a certain uniform tension system, a large number of floating hairs on the surface of the yarns fall off due to rapid movement friction of the yarns, and the working environment is easily polluted are solved, and the yarn winding device comprises a machine body, and a winding roller is arranged on the inner side of the machine body. Meanwhile, the yarn is supported by the bracket, excessive adsorption of the yarn by suction force generated when the negative pressure fan works is avoided, the possibility of yarn breakage is reduced, and the yarn passing through the guide frame and the bracket is influenced by the electric ion wind bar above to eliminate self static electricity; after static electricity is eliminated, the yarn dust and the floating hair are influenced by the negative pressure fan and finally fall into the collecting box for unified collection.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a high-speed warping machine. Background Art

[0002] Warping machines are mainly divided into two categories: batch warping machines and slit warping machines. After the yarn is drawn out from the bobbin on the creel, it is wound onto the drum one by one through the guide rod, rear reed, guide rod, photoelectric end break automatic stop plate, hank reed, fixed width reed, length measuring roller and guide roller.

[0003] When the sectional warping machines on the market are running, the yarns generate a lot of yarn dust. The long-term accumulated yarn dust can easily affect the flexibility between the various components of the sectional warping machines, thereby reducing the efficiency of the sectional warping machines. At the same time, during warping production, a large number of yarns are wound on the warp beam with a certain uniform tension system. The rapid movement and friction of the yarns cause a large amount of floating hair to fall off the surface, which can easily pollute the working environment. In view of this, we propose a high-speed warping machine. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide a high-speed warping machine to solve the technical problems that when the slitting warping machines on the market are running, the yarn generates a lot of yarn dust, and the yarn dust accumulated for a long time is easy to affect the flexibility between the various components of the slitting warping machine, thereby reducing the operating efficiency of the slitting warping machine. At the same time, during warping production, a large number of yarns are wound on the warp beam with a certain uniform tension system, and the friction of the rapid movement of the yarn causes a large amount of floating hair on the surface to fall off, which is easy to pollute the working environment.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a high-speed warping machine, including a machine body, a winding roller is provided inside the machine body, a tension adjustment mechanism is provided on the top of the machine body, an auxiliary mechanism is provided inside the tension adjustment mechanism, a negative pressure fan is connected inside the machine body, and a collection box is attached to the bottom of the negative pressure fan;

[0006] The auxiliary mechanism comprises an ion wind rod, a guide frame is arranged below the ion wind rod, a bending tube is connected to the bottom of the guide frame, a folding hose is connected to the bottom of the bending tube, a connecting block is arranged at the bottom of the folding hose, and a bracket is arranged inside the guide frame.

[0007] Preferably, the guide frame is flush with the arc-shaped surface of the bracket, and the arc-shaped portion of the bracket is hollow.

[0008] Preferably, the foldable hose is connected to the negative pressure fan via a connecting block, and the connecting block is communicated with the negative pressure fan.

[0009] Preferably, the tension adjustment mechanism includes a limit plate, which is fixed to the top of the machine body. A group of limit plates are provided, a screw rod is mounted on the inner side of one group of limit plates, a motor is connected to the end of the screw rod, a movable block is sleeved on the outer side of the screw rod, and the top of the movable block is connected to the limit frame.

[0010] Preferably, the screw rod and the movable block are threadedly connected, the motor forms a transmission structure through the screw rod and the movable block, and the bottom of the movable block fits with the top of the machine body.

[0011] Preferably, the limiting frame and the guide frame are fixedly connected, the limiting frame is in a concave shape, and the ion wind rod is mounted on the top of the limiting frame.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model effectively guides and limits the yarn through the guide groove arranged on the guide frame to avoid the phenomenon of mutual entanglement between the yarns. The arrangement of the bracket increases the contact surface with the yarn and improves the guiding stability of the yarn. At the same time, the bracket effectively supports the yarn to avoid excessive adsorption of the yarn by the suction force generated by the negative pressure fan when working, reducing the possibility of yarn breakage. The yarn passing through the guide frame and the bracket is affected by the upper ion wind rod to effectively eliminate its own static electricity. After the static electricity is eliminated, the yarn dust and floating hair are affected by the negative pressure fan and pass through the bracket, bending tube, folding hose and connecting block, and finally fall into the collection box for unified collection.

[0014] 2. In the utility model, the motor effectively drives the screw rod to rotate, thereby driving the movable block to move horizontally, which is convenient for adjusting the tension of the yarn between the winding roller and the guide frame, avoiding excessive or insufficient tension affecting the yarn winding, and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;

[0017] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model;

[0018] Figure 4 This is a schematic diagram of the disassembled structure of the auxiliary mechanism of the utility model;

[0019] In the figure: 1. Machine body; 2. Winding roller; 3. Tension adjustment mechanism; 4. Auxiliary mechanism; 5. Negative pressure fan; 6. Collection box;

[0020] 301, limit plate; 302, screw rod; 303, motor; 304, movable block; 305, limit frame;

[0021] 401, ion wind rod; 402, guide frame; 403, bending tube; 404, folding hose; 405, connecting block; 406, bracket. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0023] A high-speed warping machine, see Figures 1 to 4 , comprising a machine body 1, a winding roller 2 is provided inside the machine body 1, a tension adjustment mechanism 3 is provided on the top of the machine body 1, an auxiliary mechanism 4 is provided inside the tension adjustment mechanism 3, a negative pressure fan 5 is connected inside the machine body 1, and a collection box 6 is attached to the bottom of the negative pressure fan 5;

[0024] The auxiliary mechanism 4 includes an ion wind rod 401, a guide frame 402 is provided below the ion wind rod 401, a bending tube 403 is connected to the bottom of the guide frame 402, a folding hose 404 is connected to the bottom of the bending tube 403, and a connecting block 405 is provided at the bottom of the folding hose 404. It is worth noting that the folding hose 404 is connected to the negative pressure fan 5 through the connecting block 405, and the connecting block 405 is connected to the negative pressure fan 5. A bracket 406 is provided inside the guide frame 402, wherein the arc-shaped surfaces of the guide frame 402 and the bracket 406 are flush, and the arc-shaped portion of the bracket 406 is hollow. The utility model effectively guides and limits the yarn through the guide groove arranged on the guide frame 402 to avoid the phenomenon of mutual entanglement between the yarns. The arrangement of the bracket 406 increases the contact surface with the yarn and improves the guiding stability of the yarn. At the same time, the bracket 406 effectively supports the yarn to avoid excessive adsorption of the yarn by the suction force generated by the negative pressure fan 5 when working, thereby reducing the possibility of yarn breakage. The yarn passing through the guide frame 402 and the bracket 406 is affected by the upper ion wind rod 401 to effectively eliminate its own static electricity. After the static electricity is eliminated, the yarn dust and floating hair are affected by the negative pressure fan 5 and pass through the bracket 406, the bending tube 403, the folding hose 404 and the connecting block 405, and finally fall into the collection box 6 for unified collection.

[0025] It is worth noting that the tension adjustment mechanism 3 includes a limit plate 301, which is fixed to the top of the body 1. The limit plate 301 is provided with a group. A screw rod 302 is mounted on the inner side of one group of limit plates 301. The end of the screw rod 302 is connected to a motor 303. A movable block 304 is sleeved on the outer side of the screw rod 302. Furthermore, the screw rod 302 and the movable block 304 are threadedly connected. The motor 303 forms a transmission structure with the screw rod 302 and the movable block 304. The bottom of the movable block 304 is in contact with the top of the body 1. The top of the movable block 304 is connected to a limit frame 305. Furthermore, the limit frame 305 and the guide frame 402 are fixedly connected. The limit frame 305 is concave in shape. The ion wind rod 401 is mounted on the top of the limit frame 305. In the utility model, the motor 303 effectively drives the screw rod 302 to rotate, thereby driving the movable block 304 to move horizontally, which is convenient for adjusting the tension of the yarn between the winding roller 2 and the guide frame 402, avoiding excessive or insufficient tension from affecting the yarn winding, and improving the practicality of the device.

[0026] Working principle: The guide grooves provided on the guide frame 402 are used to guide and limit the yarn to avoid the phenomenon of mutual entanglement between the yarns. The setting of the bracket 406 increases the contact surface with the yarn and improves the guiding stability of the yarn. At the same time, the bracket 406 supports the yarn to avoid excessive adsorption of the yarn by the suction force generated by the negative pressure fan 5 when working, thereby reducing the possibility of yarn breakage. The motor 303 drives the screw rod 302 to rotate, thereby driving the movable block 304 to move horizontally, so as to facilitate the adjustment of the tension of the yarn between the winding roller 2 and the guide frame 402 to avoid excessive or insufficient tension affecting the yarn winding. The yarn passing through the guide frame 402 and the bracket 406 is affected by the upper ion wind rod 401 to eliminate its own static electricity. After the static electricity is eliminated, the yarn dust and floating hair are affected by the negative pressure fan 5 and pass through the bracket 406, the bending tube 403, the folding hose 404 and the connecting block 405, and finally fall into the collecting box 6 for unified collection.

[0027] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A high-speed warping machine, comprising a machine body (1), characterized in that: A winding roller (2) is provided inside the machine body (1), a tension adjustment mechanism (3) is provided on the top of the machine body (1), an auxiliary mechanism (4) is provided inside the tension adjustment mechanism (3), a negative pressure fan (5) is connected inside the machine body (1), and a collection box (6) is attached to the bottom of the negative pressure fan (5); The auxiliary mechanism (4) comprises an ion wind rod (401), a guide frame (402) is provided below the ion wind rod (401), a bending tube (403) is connected to the bottom of the guide frame (402), a folding hose (404) is connected to the bottom of the bending tube (403), a connecting block (405) is provided at the bottom of the folding hose (404), and a bracket (406) is provided inside the guide frame (402).

2. The high-speed warping machine according to claim 1, characterized in that: The guide frame (402) is flush with the arc-shaped surface of the bracket (406), and the arc-shaped portion of the bracket (406) is hollow.

3. The high-speed warping machine according to claim 1, characterized in that: The foldable hose (404) is connected to the negative pressure fan (5) via a connecting block (405), and the connecting block (405) and the negative pressure fan (5) are in communication.

4. The high-speed warping machine according to claim 1, characterized in that: The tension adjustment mechanism (3) comprises a limit plate (301), the limit plate (301) being fixed to the top of the machine body (1), and a group of limit plates (301) being provided, a screw rod (302) being mounted on the inner side of a group of limit plates (301), a motor (303) being connected to the end of the screw rod (302), a movable block (304) being sleeved on the outer side of the screw rod (302), and a limit frame (305) being connected to the top of the movable block (304).

5. The high-speed warping machine according to claim 4, characterized in that: The screw rod (302) and the movable block (304) are threadedly connected, and the motor (303) forms a transmission structure through the screw rod (302) and the movable block (304). The bottom of the movable block (304) fits with the top of the machine body (1).

6. The high-speed warping machine according to claim 4, characterized in that: The limiting frame (305) and the guide frame (402) are fixedly connected, the limiting frame (305) is in a concave shape, and the ion wind rod (401) is mounted on the top of the limiting frame (305).