Gap-adjustable needle bed needle plate
The adjustable gap needle bed needle plate in flat knitting machines addresses the inability to adjust needle groove spacing by incorporating a transmission and adjusting mechanism, enabling easy adaptation to varying needs.
Patent Information
- Application Number
- CN202421021749.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Existing needle plates in flat knitting machines cannot adjust needle groove spacing, necessitating replacement when different spacings are required, which is inconvenient.
A needle bed needle plate with an adjustable gap design, featuring a transmission mechanism with slide grooves, pressure rods, and an adjusting mechanism with movable grooves, slide rods, and trapezoidal pressure blocks, allowing for adjustable spacing between needle grooves.
Enables convenient installation and adjustment of needle groove spacing, facilitating easy adaptation to different needle plate requirements without the need for replacement.
Smart Images

Figure CN222226761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle plates of a flat knitting machine, in particular to a needle bed needle plate with adjustable gap. Background Art
[0002] The needle plate of a knitting machine generally has a row of needle grooves separated by a number of bars on one surface of the needle plate body. Embedded grooves are provided at the front and rear ends of a row of needle grooves, and corresponding knitting needles are inserted into the needle grooves. The knitting needles are embedded in the needle grooves through the cooperation of the embedded strips and the embedded grooves, so that the knitting needles can only move forward and backward in the needle grooves but not up and down.
[0003] For example, the Chinese patent with the publication number CN2477664Y discloses a needle plate of a knitting machine, which is composed of a needle plate body 5, mounting holes 4 arranged at both ends of the needle plate body 5, a row of needle slots 1 separated by a plurality of grid bars 2 arranged in the middle of the upper plane of the needle plate body 5, and embedded grooves 7 arranged at the front and rear ends of the row of needle slots 1. A row of needle slots 10 separated by a plurality of grid bars 9 is also symmetrically arranged on the lower plane of the needle plate body 5, and embedded grooves 3 are arranged at corresponding positions at the front and rear ends of the row of needle slots 10. This new type increases the interchangeability of the needle plate, improves the utilization rate of the needle plate, and also reduces the use cost of the flat knitting machine;
[0004] The technical solution recorded in the proposal cannot adjust the needle groove spacing of the needle plate, resulting in the need to replace the needle plate when the flat knitting machine needs to use needle plates with different needle groove spacings, which is very inconvenient.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a needle bed needle plate with adjustable gap is provided, in order to achieve a purpose with more practical value. Utility Model Content
[0006] In order to solve the above technical problems, the embodiment of the utility model provides a needle bed needle plate with adjustable gap, which is specifically implemented by the following technical solutions:
[0007] The needle bed needle plate with adjustable gap comprises a main body, a transmission mechanism and an adjusting mechanism, the transmission mechanism comprises a pair of transmission boxes, the opposite surfaces of the pair of transmission boxes are provided with a pair of slide grooves, a pressure rod is slidably installed between the two pairs of slide grooves, the opposite surfaces of the pair of pressure rods are provided with slide rails, and the opposite surfaces of the transmission boxes are provided with telescopic rods. The adjusting mechanism comprises a base, the two ends of the base are respectively connected to the inner sides of the pair of transmission boxes, the upper end surface of the base is provided with a pair of movable grooves, the inside of the movable grooves is fixedly provided with slide rods, a plurality of plug blocks are slidably installed between the pair of slide rods, a pressure block is provided between two adjacent two of the plug blocks, the bottom ends of the plug blocks are provided with inclined surfaces, the pressure block is trapezoidal, and slide blocks are installed on both sides of the bottom end of the pressure block, and limiting grooves are provided on both sides of the bottom end of the plug block, the limiting grooves are slidably connected with the slide blocks, and the two ends of the pressure block are rotatably connected with rollers, and the rollers are slidably connected with the slide rails.
[0008] Furthermore, the main body includes a mounting frame, and the base and the bottom ends of a pair of transmission boxes are connected to the upper end of the mounting frame.
[0009] The beneficial effect of adopting the above further solution is that by providing a mounting frame, it is convenient for the user to install the needle plate.
[0010] Furthermore, mounting plates are installed at both ends of the mounting frame, and mounting holes are opened on both sides of the upper end of the mounting plate.
[0011] The beneficial effect of adopting the above further solution is that by providing mounting holes on both sides of the upper end of the mounting plate, it is convenient for the user to fix it with bolts.
[0012] Furthermore, polished rods are fixedly installed on both sides of the interior of the transmission box, and a connecting rod is slidably installed between a pair of the polished rods.
[0013] The beneficial effect of adopting the above further solution is that the connecting rods are slidably installed between the bare rods, so that the connecting rods can slide up and down conveniently.
[0014] Furthermore, two ends of the connecting rod are respectively connected to two ends of a pair of pressure rods, and a sleeve is embedded and installed at the center of the connecting rod.
[0015] The beneficial effect of adopting the above further solution is that by connecting the pressure rod with the connecting rod, when the connecting rod is raised and lowered synchronously, the pressure rod can be driven to be raised and lowered synchronously.
[0016] Furthermore, the internal thread of the sleeve is connected with a screw rod, and the upper and lower ends of the screw rod are rotatably connected to the upper and lower ends of the transmission box respectively.
[0017] The beneficial effect of adopting the above further solution is that the screw is connected by threads inside the sleeve, and the screw is rotatably connected to the upper and lower ends inside the transmission box. When the screw rotates, it can drive the connecting rod to move up and down.
[0018] Furthermore, a worm wheel is sleeved on the bottom end of the screw, and a worm is rotatably connected to one side of the transmission box close to the worm wheel, and the worm and the worm wheel are meshed with each other.
[0019] The beneficial effect of adopting the above further solution is that by meshing the worm wheel with the worm, the screw can be driven to rotate by rotating the worm.
[0020] Furthermore, one end of each of the worms passes through the transmission box and extends to the outside, and is sleeved with a rotating wheel.
[0021] The beneficial effect of adopting the above further solution is that, by sleeve-arranging a rotating wheel on one end of the worm, it is convenient for the user to use both hands to rotate the rotating wheel at the same time, thereby adjusting the distance between the inserts.
[0022] The beneficial effects of the utility model are as follows: the needle bed needle plate with adjustable gap obtained by the utility model through the above design, the needle bed needle plate with adjustable gap, by opening slide grooves on both sides of the opposite surfaces of the transmission box, and slidingly installing a pressure rod between the slide grooves, so that the pressure rod can move up and down conveniently, by opening a moving groove at the upper end of the base, and installing a slide rod inside the moving groove, a plurality of plug blocks are slidably installed on the slide rod, so that the plug blocks can slide between the slide rods conveniently, thereby adjusting the distance between the plug blocks, by arranging a pressure block between adjacent plug blocks, and installing sliders on both sides of the bottom end thereof, so that it can slide with the limit grooves opened on both sides of the bottom end of the plug block Dynamic connection, since the pressing block is trapezoidal, the two sides of the bottom end of the plug-in block are set as inclined surfaces, when the pressing block is pressed down, several plug-in blocks can be spread out, and when the pressing block is raised, several plug-in blocks can be brought together, thereby adjusting the distance between several plug-in blocks for convenience of use. Both ends of the pressing block are rotatably connected with rollers, and the rollers are slidably connected to the slide rails provided on the inner side of the pressing rod, so that when the pressing rod moves up and down, the pressing block can be controlled to move up and down without affecting the expansion of the pressing block. By installing the telescopic rod, when the distance between the plug-in blocks is adjusted, the telescopic rod can be used to fix its two ends to prevent it from sliding on the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1A schematic diagram of the three-dimensional structure of a needle bed needle plate with adjustable gap provided by the utility model;
[0025] Figure 2 Schematic diagram of the unfolded three-dimensional structure of the needle bed needle plate with adjustable gap provided by the utility model Figure 1 ;
[0026] Figure 3 Schematic diagram of the unfolded three-dimensional structure of the needle bed needle plate with adjustable gap provided by the utility model Figure 2 ;
[0027] Figure 4 A schematic side cross-sectional view of a transmission box of a needle bed needle plate with adjustable gap provided by the utility model;
[0028] Figure 5 The utility model provides a needle bed needle plate with adjustable gap Figure 3 A magnified schematic diagram of the A structure.
[0029] In the figure: 100, main body; 1001, mounting frame; 1002, mounting plate; 1003, mounting hole; 200, transmission mechanism; 2001, transmission box; 2002, rotating wheel; 2003, pressure rod; 2004, slide groove; 2005, slide rail; 2006, light rod; 2007, connecting rod; 2008, sleeve; 2009, worm gear; 2010, worm; 2011, screw; 2012, telescopic rod; 300, adjustment mechanism; 3001, base; 3002, moving groove; 3003, slide rod; 3004, insert block; 3005, limit groove; 3006, pressure block; 3007, slider; 3008, roller. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1 of the needle bed needle plate with adjustable gap of the utility model
[0033] The utility model provides the following technical solutions: Figure 1-Figure 5 As shown, the needle bed needle plate with adjustable gap includes a main body 100, a transmission mechanism 200 and an adjustment mechanism 300, the transmission mechanism 200 includes a pair of transmission boxes 2001, the opposite surfaces of the pair of transmission boxes 2001 are provided with a pair of slide grooves 2004, a pressure rod 2003 is slidably installed between the two pairs of slide grooves 2004, the opposite surfaces of the pair of pressure rods 2003 are provided with slide rails 2005, the opposite surfaces of the transmission box 2001 are provided with telescopic rods 2012, the adjustment mechanism 300 includes a base 3001, the two ends of the base 3001 are respectively connected to the inner side of the pair of transmission boxes 2001, the upper end surface of the base 3001 is provided with a pair of movable grooves 3002, the interior of the movable grooves 3002 is fixed A slide bar 3003 is fixedly installed, and a plurality of plug blocks 3004 are slidably installed between a pair of slide bars 3003. A pressing block 3006 is arranged between two adjacent plug blocks 3004. Both sides of the bottom end of the plug block 3004 are arranged with inclined surfaces. The pressing block 3006 is trapezoidal. Slide blocks 3007 are installed on both sides of the bottom end of the pressing block 3006. Both sides of the bottom end of the plug block 3004 are provided with limiting grooves 3005. The limiting grooves 3005 are slidably connected with the sliders 3007. Both ends of the pressing block 3006 are rotatably connected with rollers 3008. The rollers 3008 are slidably connected with the slide rails 2005. By providing slide grooves 2004 on both sides of the opposite surfaces of the transmission box 2001, and sliding between the slide grooves 2004 The pressure rod 2003 is installed to facilitate the pressure rod 2003 to move up and down. A movable groove 3002 is opened at the upper end of the base 3001, and a slide bar 3003 is installed inside the movable groove 3002. A plurality of plug blocks 3004 are slidably installed on the slide bar 3003 to facilitate the plug blocks 3004 to slide between the slide bars 3003, so as to adjust the distance between the plug blocks 3004. A pressure block 3006 is set between adjacent plug blocks 3004, and sliders 3007 are installed on both sides of the bottom end thereof, so that they are slidably connected with the limiting grooves 2005 opened on both sides of the bottom end of the plug block 3004. Since the pressure block 3006 is trapezoidal, the two sides of the bottom end of the plug block 3004 are set as inclined surfaces. When the pressure block 3006 is pressed down When the pressing block 3006 is lifted up, the several inserting blocks 3004 can be spread out, and when the pressing block 3006 rises, the several inserting blocks 3004 can be brought together, so as to adjust the distance between the several inserting blocks 3004, which is convenient for users to use. The two ends of the pressing block 3006 are rotatably connected with rollers 3008, and the rollers 3008 are slidably connected with the slide rails 2005 provided on the inner side of the pressing rod 2003, so that when the pressing rod 2003 moves up and down, the pressing block 3006 can be controlled to move up and down without affecting the spreading of the pressing block 3006. By installing the telescopic rod 2012, when the spacing adjustment of the inserting blocks 3004 is completed, the telescopic rod 2012 can be used to fix the two ends thereof to prevent them from sliding on the base 3001.
[0034] Embodiment 2 of the needle bed needle plate with adjustable gap of the utility model
[0035] Reference Figure 1-Figure 5 As shown, the main body 100 includes a mounting frame 1001, a base 3001 and a pair of transmission boxes 2001 whose bottom ends are connected to the upper end of the mounting frame 1001, mounting plates 1002 are installed at both ends of the mounting frame 1001, and mounting holes 1003 are opened on both sides of the upper end of the mounting plate 1002. By setting the mounting frame 1001, it is convenient for users to install the needle plate, and by opening the mounting holes 1003 on both sides of the upper end of the mounting plate 1002, it is convenient for users to fix it with bolts.
[0036] Embodiment 3 of the needle bed needle plate with adjustable gap of the utility model
[0037] Reference Figure 1-Figure 5 As shown, both sides of the transmission box 2001 are fixedly installed with a light rod 2006, a connecting rod 2007 is slidably installed between a pair of light rods 2006, and the two ends of the pair of connecting rods 2007 are respectively connected to the two ends of a pair of pressure rods 2003, and a sleeve 2008 is embedded and installed at the center of the connecting rod 2007. The internal thread of the sleeve 2008 is connected with a screw 2011, and the upper and lower ends of the screw 2011 are respectively rotatably connected to the upper and lower ends of the transmission box 2001. The bottom end of the screw 2011 is sleeved with a worm wheel 2009, and a worm 2010 is rotatably connected to one side of the transmission box 2001 close to the worm wheel 2009. The worm 2010 and the worm wheel 2009 are meshed with each other. One end of the pair of worms 210 passes through the transmission box 2001 and extends to the outside, and is sleeved with a rotating wheel 2 002, by slidingly installing the connecting rod 2007 between the light rods 2006, it is convenient for it to slide up and down, by connecting the pressure rod 2003 with the connecting rod 2007, when the connecting rod 2007 is synchronously lifted and lowered, the pressure rod 2003 can be driven to be lifted and lowered synchronously, by connecting the screw rod 2011 through the internal thread of the sleeve 2008, and the screw rod 2011 is rotatably connected to the upper and lower ends of the transmission box 2001, when the screw rod 2011 rotates, the connecting rod 2007 can be driven to move up and down, by engaging the worm wheel 2009 with the worm 2010, the screw rod 2011 can be driven to rotate by rotating the worm 2010, and by arranging a rotating wheel 2002 on one end of the worm 2010, it is convenient for the user to use both hands to rotate the rotating wheel 2002 at the same time, thereby adjusting the distance between the plugs 3004.
[0038] Specifically, the working principle of the needle plate of the needle bed with adjustable gap is as follows: when in use, the user can install and fix the mounting frame 1001 through the mounting plates 1002 installed on both sides of the mounting frame 1001, and use bolts to pass through the mounting holes 1003. When it is necessary to adjust the spacing of the plug blocks 3004, the user uses both hands to rotate the rotating wheel 2002 at the same time. When the rotating wheel 2002 rotates, it can drive the worm 2010 to rotate, and the worm 2010 is engaged with the worm wheel 2009 sleeved on the bottom end of the screw 2011, so that the screw 2011 can rotate, and the screw 2011 is threadedly connected with the sleeve 2008 embedded in the connecting rod 2007, so that the connecting rod 2007 slidably connected with the light rod 2006 can be driven to move up and down, and the connecting rod 2007 is connected to the pressure rod 2003, which can drive the pressure rod 2003 to be pressed down, and the inner side of the pressure rod 2003 The slide rail 2005 is slidably connected to the roller 3008 rotatably connected at both ends of the pressing block 3006. When the pressing rod 2003 is pressed down, the pressing block 3006 is driven to be pressed down. The sliders 3007 installed on both sides of the bottom end of the pressing block 3006 are slidably connected to the limiting grooves 3005 opened on both sides of the bottom end of the plug block 3004. In addition, since the pressing block 3006 is trapezoidal, the two sides of the bottom end of the plug block 3004 are arranged as inclined surfaces. When the pressing block 3006 is pressed down, several plug blocks 3004 can be spread out. When the pressing block 3006 rises, several plug blocks 3004 can be brought together, thereby adjusting the distance between several plug blocks 3004 for convenience of use. By installing the telescopic rod 2012, when the spacing adjustment of the plug blocks 3004 is completed, the telescopic rod 2012 can be used to fix its two ends to prevent it from sliding on the base 3001.
[0039] It should be noted that in the needle bed needle plate with adjustable gap, the specific model and specifications of the telescopic rod 2012 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0040] In the needle bed needle plate with adjustable gap, the power supply and principle of the telescopic rod 2012 are clear to those skilled in the art and will not be described in detail here.
[0041] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. The needle bed with adjustable gap is characterized by: The invention comprises a main body (100), a transmission mechanism (200) and an adjustment mechanism (300), wherein the transmission mechanism (200) comprises a pair of transmission boxes (2001), the opposite surfaces of the pair of transmission boxes (2001) are provided with a pair of slide grooves (2004), a pressure rod (2003) is slidably installed between the two pairs of slide grooves (2004), the opposite surfaces of the pair of pressure rods (2003) are provided with slide rails (2005), the opposite surfaces of the transmission boxes (2001) are provided with telescopic rods (2012), the adjustment mechanism (300) comprises a base (3001), the two ends of the base (3001) are respectively connected to the inner sides of the pair of transmission boxes (2001), the upper end surface of the base (3001) is provided with a pair of movable grooves (3002), A sliding bar (3003) is fixedly installed inside the movable groove (3002), a plurality of plug blocks (3004) are slidably installed between a pair of the sliding bars (3003), a pressing block (3006) is arranged between two adjacent plug blocks (3004), both sides of the bottom end of the plug block (3004) are arranged with inclined surfaces, the pressing block (3006) is trapezoidal, and sliding blocks (3007) are installed on both sides of the bottom end of the pressing block (3006), and limiting grooves (3005) are provided on both sides of the bottom end of the plug block (3004), the limiting grooves (3005) and the sliding blocks (3007) are slidably connected, and rollers (3008) are rotatably connected at both ends of the pressing block (3006), and the rollers (3008) are slidably connected to the slide rail (2005).
2. The gap-adjustable needle bed needle plate according to claim 1, characterized in that: The main body (100) comprises a mounting frame (1001), and the bottom ends of the base (3001) and a pair of transmission boxes (2001) are both connected to the upper end of the mounting frame (1001).
3. The gap-adjustable needle bed needle plate according to claim 2, characterized in that: Both ends of the mounting frame (1001) are mounted with mounting plates (1002), and both sides of the upper end of the mounting plate (1002) are provided with mounting holes (1003).
4. The gap-adjustable needle bed needle plate according to claim 1, characterized in that: Polished rods (2006) are fixedly installed on both sides of the transmission box (2001), and a connecting rod (2007) is slidably installed between a pair of the polished rods (2006).
5. The gap-adjustable needle bed needle plate according to claim 4, characterized in that: The two ends of a pair of connecting rods (2007) are respectively connected to the two ends of a pair of pressure rods (2003), and a sleeve (2008) is embedded and installed at the center of the connecting rod (2007).
6. The gap-adjustable needle bed needle plate according to claim 5, characterized in that: The internal thread of the sleeve (2008) is connected to a screw rod (2011), and the upper and lower ends of the screw rod (2011) are rotatably connected to the upper and lower ends inside the transmission box (2001) respectively.
7. The gap-adjustable needle bed needle plate according to claim 6, characterized in that: The bottom end of the screw (2011) is sleeved with a worm wheel (2009), and a worm (2010) is rotatably connected to one side of the transmission box (2001) close to the worm wheel (2009), and the worm (2010) and the worm wheel (2009) are meshed with each other.
8. The gap-adjustable needle bed needle plate according to claim 7, characterized in that: One end of a pair of worms (2010) passes through the transmission box (2001) and extends to the outside, and is sleeved with a rotating wheel (2002).
Citation Information
Patent Citations
Needle plate of horizontal needleloom
CN2477664Y
