Point switch gap inspection tool
By designing a switch machine notch inspection tool that combines handheld rods and universal hoses with micro probes and infrared ranging sensors, the problems of inaccurate detection and safety hazards in the existing technology are solved, and efficient and accurate notch detection and construction are achieved. Safety.
Patent Information
- Application Number
- CN202420981754.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The prior art has problems such as false alarms, missed alarms, high failure rate and high maintenance personnel requirements in the gap detection of switch machines, resulting in inaccurate detection and safety hazards.
A switch machine notch inspection tool including handheld rod, universal hose and measuring part is designed. The measuring part is equipped with a micro probe and infrared ranging sensor. The internal structure is circumvented through the universal hose to achieve accurate measurement and pass Digital displays the results, simplifying operation and reducing installation difficulty.
It improves the accuracy and safety of inspection, reduces the number of construction personnel and consumables, improves construction efficiency, is suitable for various types of switch machines, and ensures the accuracy of safe construction and inspection.
Smart Images

Figure CN222226952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual blind spot detection tools, in particular to a switch machine notch inspection tool. Background Art
[0002] Whether the turnout switching equipment can work properly directly affects whether the railway transportation can be carried out efficiently, orderly and safely, and whether the switch machine can work properly is an important prerequisite for ensuring the safety and stability of the turnout and the safe and stable operation of the train. At present, due to the high failure rate of the switch machine gap, it is usually necessary to convert the detection of the degree of closeness of the turnout point rail into the measurement of the corresponding gap size inside the switch machine. Therefore, a switch machine gap detection system is developed and designed to detect the size of the switch machine gap, so as to issue an early warning based on the value of the gap. At present, the methods for detecting the switch machine gap mainly include contact conductive contact sensor detection method, non-contact magnetoelectric sensor detection method, photoelectric detection method and image processing-based detection method.
[0003] Disadvantages of existing technology:
[0004] 1) Using a conductive contact sensor to monitor the switch gap cannot obtain an accurate gap size value. It is not only easily affected by vibration, rainwater penetration, rust and failure, resulting in false alarms and missed alarms, but also has a high failure rate or induces an increase in the failure rate of the switch.
[0005] 2) Observe with the naked eye based on experience. This method has high requirements for maintenance workers. The switch gap standard is 1.5±0.5mm. For gaps of millimeters, it is easy to have large errors when observing with the naked eye.
[0006] 3) Use 1.6mm iron wire to insert into the gap for inspection. During the use of the iron wire, there will be certain errors in the accuracy of the iron wire inspection results due to factors such as equipment and line of sight obstruction, insertion direction, diameter of the iron wire and low strength of the iron wire.
[0007] In summary, a switch gap inspection tool is urgently needed to solve the problems existing in the prior art. Utility Model Content
[0008] The utility model aims to provide a switch machine gap inspection tool, and the specific technical solution is as follows:
[0009] A switch machine gap inspection tool, comprising:
[0010] The movable part includes a hand-held rod, a universal hose and a first connecting piece, wherein both ends of the hand-held rod are respectively connected to a universal hose, and the end of the universal hose away from the hand-held rod is connected to the first connecting piece;
[0011] Two measuring parts are respectively arranged at two ends of the movable part, and the measuring parts include a measuring rod and a second connecting member arranged at one end of the measuring rod, and the second connecting member is detachably connected to the first connecting member.
[0012] Preferably, the first connecting member is a nut, and the second connecting member is a threaded interface matching the nut.
[0013] Preferably, the measuring rod is provided with a micro probe and an infrared ranging sensor.
[0014] Preferably, a digital display is provided on the hand-held rod, and the digital display is connected to the micro-probe and the infrared ranging sensor.
[0015] Preferably, the digital display is connected to the microprobe and the infrared ranging sensor via a connecting line, and the connecting line is arranged inside the universal hose.
[0016] Preferably, the diameter of the measuring rod is in the range of 0.3 mm to 1.5 mm.
[0017] Preferably, a protective layer is provided on the outside of the hand-held rod and the universal hose.
[0018] Preferably, the protective layer is a rubber layer.
[0019] The application of the technical solution of the utility model has the following beneficial effects:
[0020] The utility model bypasses the internal structure of the switch machine through a universal hose, so that the measuring rod can reach the gap of the switch machine for measurement. The utility model has a simple structure and is easy to operate. It can save auxiliary consumables, reduce the number of construction personnel, reduce the difficulty of installation, and improve the efficiency of installation and construction, so as to achieve the effect of speeding up, reducing costs, increasing efficiency, and ensuring safe construction. In addition, the measuring part in the utility model is a detachable design, which can be applied to the internal gap inspection of various types of switch machines in rail transit.
[0021] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0023] Figure 1 It is a structural schematic diagram of a switch machine notch inspection tool in a preferred embodiment of the utility model.
[0024] Among them, 1-handheld rod, 2-universal hose, 3-measuring rod. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered by the claims.
[0026] Example:
[0027] See also Figure 1 This embodiment discloses a switch machine gap inspection tool, comprising:
[0028] The movable part includes a hand-held rod 1, a universal hose 2 and a first connecting piece, wherein both ends of the hand-held rod 1 are respectively connected to a universal hose 2, and the end of the universal hose 2 away from the hand-held rod 1 is connected to the first connecting piece;
[0029] Two measuring parts are respectively arranged at both ends of the movable part, and the measuring parts include a measuring rod 3 and a second connecting member arranged at one end of the measuring rod 3, and the second connecting member is detachably connected to the first connecting member.
[0030] The switch gap inspection tool disclosed in this embodiment bypasses the internal structure of the switch machine through the universal hose 2, so that the measuring rod 3 can reach the switch gap for measurement. This embodiment has a simple structure and is easy to operate. It can save auxiliary measures and consumables, reduce the number of construction personnel, reduce installation difficulty, and improve installation and construction efficiency, thereby achieving the effects of speeding up, reducing costs, increasing efficiency, and ensuring safe construction.
[0031] Preferably, the first connecting member is a nut, and the second connecting member is a threaded interface matching the nut. The measuring part in this embodiment is detachably designed through the nut and the threaded interface matching the nut, and can be applied to the internal notch inspection of various types of switch machines in rail transit. In addition, this embodiment can also adopt a variety of detachable connection structures to realize the installation of the measuring part, such as a snap-on structure.
[0032] Preferably, the measuring rod 3 is provided with a microprobe and an infrared ranging sensor. In this embodiment, the distance between the measuring rods 3 is detected by the infrared ranging sensor, and the size of the switch gap can be obtained by adding the diameter of the two measuring rods 3. In addition, in this embodiment, a microprobe is installed at the front end of the measuring rod 3, and the internal structure of the switch is observed through the microprobe, so that the measuring rod 3 can avoid obstruction and enter the switch gap for measurement.
[0033] Preferably, a digital display is provided on the handheld rod 1 , and the digital display is connected to the microprobe and the infrared ranging sensor. In this embodiment, a digital display is provided on the handheld rod 1 , and the digital display in this embodiment is used to display the distance between the measuring rods 3 .
[0034] Preferably, the digital display is connected to the micro probe and the infrared ranging sensor via a connecting line, and the connecting line is arranged inside the universal hose 2.
[0035] Preferably, the diameter range of the measuring rod 3 is 0.3mm-1.5mm. Since the standard of the switch gap is 1.5±0.5mm, the specification of the measuring rod 3 in this embodiment is 0.3mm-1.5mm. By replacing the measuring rods 3 with different diameters, this embodiment can accurately measure whether the switch gap meets the standard. Specifically, two measuring rods 3 with a diameter of 0.5mm are first used for measurement. If the two measuring rods 3 can be placed in the switch gap at the same time, it means that the size of the switch gap exceeds the minimum standard. Then two measuring rods 3 with a diameter of 1mm are used for measurement. If the two measuring rods 3 cannot be placed in the switch gap at the same time or are engaged in the switch gap, it means that the size of the switch gap is smaller than the highest standard.
[0036] Preferably, a protective layer is provided on the outside of the hand-held rod 1 and the universal hose 2. In this embodiment, the protective layer is preferably a rubber layer.
[0037] The switch machine gap inspection tool disclosed in this embodiment is used as follows:
[0038] S1: Open the switch cover, disconnect the switch, and manually crank the switch to the locked position at one end. It should be noted that in S1, the switch needs to be installed in advance, can be electrically operated, and has been debugged. The switch can be electrically or manually operated to lock at one end. During the switch gap adjustment process, the switch switch needs to be disconnected to ensure the safety of the construction process.
[0039] S2: Put the measuring part and the universal hose 2 into the switch machine. It should be noted that in S2, the universal hose 2 is adjusted to bend so as to avoid the internal structure of the switch machine and quickly check the size of the gap of the switch machine.
[0040] S3: Use the measuring rod 3 in the measuring part to compare the size of the switch gap. Specifically, the measuring rod 3 is placed at the switch gap position to compare the size of the switch gap.
[0041] S4: Adjust the switch gap according to the measuring rod 3 to make it fit, close the switch, and operate the switch for 2 rounds to observe the switch gap. Specifically, according to the comparison result in S3, adjust the switch gap, and the closer is disconnected during the whole process to ensure that there is no safety problem. After confirmation, close the switch switch and let the indoor operator operate it to observe whether the switch secret sticker and the gap are correct.
[0042] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A switch machine notch inspection tool, characterized in that: include: The movable part comprises a hand-held rod (1), a universal hose (2) and a first connecting piece, wherein the two ends of the hand-held rod are respectively connected to a universal hose (2), and the end of the universal hose (2) away from the hand-held rod (1) is connected to the first connecting piece; Two measuring parts are respectively arranged at two ends of the movable part, and the measuring parts include a measuring rod (3) and a second connecting piece arranged at one end of the measuring rod (3), and the second connecting piece is detachably connected to the first connecting piece.
2. The switch machine notch inspection tool according to claim 1, characterized in that: The first connecting piece is a nut, and the second connecting piece is a threaded interface matching the nut.
3. The switch machine notch inspection tool according to claim 1, characterized in that: The measuring rod (3) is provided with a micro probe and an infrared distance measuring sensor.
4. The switch machine notch inspection tool according to claim 3, characterized in that: The hand-held rod (1) is provided with a digital display, and the digital display is connected to the micro-probe and the infrared distance measuring sensor.
5. The switch machine notch inspection tool according to claim 4, characterized in that: The digital display is connected to the micro-probe and the infrared distance measuring sensor via a connecting line, and the connecting line is arranged inside the universal hose (2).
6. The switch machine notch inspection tool according to claim 1, characterized in that: The diameter of the measuring rod (3) ranges from 0.3 mm to 1.5 mm.
7. The switch machine notch inspection tool according to claim 1, characterized in that: The outside of the hand-held rod (1) and the universal hose (2) is provided with a protective layer.
8. The switch machine notch inspection tool according to claim 7, characterized in that: The protective layer is a rubber layer.
