Magnetic feeding and glue dispensing assembly line for wind power magnetic pole unit

Abstract

The embodiment of the utility model discloses a wind power magnetic pole unit magnetic feeding and dispensing assembly line, which comprises a magnetic steel and empty magnetic pole box assembling mechanism, a magnetic steel feeding and dispensing assembly mechanism and a magnetic steel feeding and dispensing assembly mechanism, the empty magnetic pole box feeding mechanism is used for feeding empty magnetic pole boxes; the magnetic steel feeding mechanism is used for feeding magnetic steel assembled on the empty magnetic pole box; the magnetic steel side face periphery glue dispensing mechanism is used for dispensing glue on the periphery of the magnetic steel fed by the magnetic steel feeding mechanism; and the magnetic steel dispensing transfer mechanism is used for transferring and storing the magnetic steel dispensed by the magnetic steel side surface periphery dispensing mechanism. The magnetic pole box is assembled in a mechanical assembly mode, manual assembly is not needed, working efficiency is improved, in addition, the magnetic pole box assembling machine has the integrated functions of manipulator carrying, visual positioning, track dispensing, magnetic feeding assembly and buffering, and is reasonable in layout, efficient and reliable in action, various in adaptive specification, easy to operate, high in automation degree and suitable for popularization and application. And only manual feeding and discharging are needed.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic product processing, in particular to a magnetic dispensing assembly line for a wind magnetic pole unit. Background Art

[0002] The production and manufacturing of wind turbine magnetic pole units is the top priority of wind turbines, among which magnetization detection, gluing and assembly of magnetic materials are very important processes. However, the existing gluing and assembly processes are all completed manually, and manual gluing and assembly have the following defects: 1. The product is heavy and the handling labor intensity is high; 2. The gluing speed and uniformity are uncontrollable, resulting in a lot of glue overflow and waste; 3. The overall work efficiency is low. Utility Model Content

[0003] The utility model aims to overcome the defects of the prior art and provide a magnetic dispensing assembly line for a wind magnetic pole unit to realize the assembly of a magnetic pole box.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] Wind electromagnetic pole unit magnetic dispensing assembly line, including:

[0006] The magnetic steel and empty magnetic pole box assembly mechanism is used to assemble the magnetic steel on the empty magnetic pole box;

[0007] Empty pole box feeding mechanism, used for feeding empty pole boxes;

[0008] The magnetic steel feeding mechanism is used for feeding the magnetic steel for assembly on the empty magnetic pole box.

[0009] The assembly line of the utility model can assemble the loaded magnetic steel and the empty magnetic pole box through the magnetic steel and empty magnetic pole box assembly mechanism, without manual assembly. After the assembly is completed, for example, the magnetic pole box can be taken out from the conveyor line manually, and the glue-rubbed product can be manually moved to the unloading conveyor line buffer; the unloading 6-axis robot takes out the magnetic pole box from the unloading conveyor line, scans the order in sequence, and places it on the pallet. When the pallet is full, it is completed by manual handling.

[0010] In order to ensure stable assembly, it is preferred that the following is also included:

[0011] The glue dispensing mechanism around the side of the magnetic steel is used to dispense glue around the magnetic steel fed by the magnetic steel feeding mechanism;

[0012] The magnetic steel glue dispensing transfer mechanism is used for transferring and storing the magnetic steel after being glued by the glue dispensing mechanism around the sides of the magnetic steel.

[0013] In the utility model, glue can be applied around the magnet to be fed through the glue dispensing mechanism around the magnet side, and the glue is temporarily stored on the magnet glue dispensing transfer mechanism. When assembling, the glue is taken from the magnet glue dispensing transfer mechanism, so that the assembly of each magnetic pole box can be completed quickly and continuously, thereby improving efficiency.

[0014] The magnetic steel and empty magnetic pole box assembly mechanism of the utility model has various structural forms and can be implemented in various ways. As a preferred embodiment, the magnetic steel and empty magnetic pole box assembly mechanism includes:

[0015] The turntable has an empty magnetic pole box loading station, an empty magnetic pole box glue dispensing station, a magnetic steel and empty magnetic pole box assembly station, and an unloading station in sequence along the circumference;

[0016] The empty magnetic pole box glue dispensing mechanism is located at the empty magnetic pole box glue dispensing station and is used to dispense glue into the magnetic steel groove of the empty magnetic pole box;

[0017] The magnetic steel taking and placing mechanism is located at the magnetic steel and empty magnetic pole box assembly station, and is used to take the magnetic steel at the magnetic steel dispensing transfer mechanism and put the taken magnetic steel into the magnetic steel slot of the empty magnetic pole box.

[0018] In the utility model, glue can be applied to the magnetic steel slot of the empty magnetic pole box first, and then the magnetic steel is taken out by the magnetic steel taking and placing mechanism and put into the magnetic steel slot for assembly.

[0019] The structure of the empty magnetic pole box dispensing mechanism can be of various forms. For example, a dispensing module is arranged on a robot to dispense glue to the empty magnetic pole box according to a preset dispensing trajectory.

[0020] Preferably, the magnetic steel and empty magnetic pole box assembly mechanism further comprises:

[0021] The positioning identification mechanism is used to detect whether the empty magnetic pole box at the empty magnetic pole box dispensing station is offset.

[0022] In order to ensure that the empty magnetic pole box is placed in place at the empty magnetic pole box glue dispensing station after glue dispensing, it can be identified by a positioning identification mechanism. In the utility model, a camera can be used to take images to identify whether it is positioned in place.

[0023] Preferably, the empty magnetic pole box feeding mechanism comprises:

[0024] Pallets for storing empty pole boxes;

[0025] The empty magnetic pole box positioning and correction platform is used to carry and position the empty magnetic pole box to correct the empty magnetic pole box;

[0026] The empty magnetic pole box clamping mechanism is used to grab the empty magnetic pole box on the pallet and place it on the empty magnetic pole box positioning and correction platform.

[0027] Preferably, the magnetic steel feeding mechanism comprises:

[0028] The rack table has a plurality of magnetic steel storage areas for storing magnetic steel;

[0029] A magnetic steel conveying mechanism, used for conveying the magnetic steel to the glue dispensing mechanism around the side of the magnetic steel;

[0030] The magnetic steel pushing mechanism corresponds to the magnetic steel storage area one by one, and is used to push the magnetic steels arranged on the magnetic steel storage area into the magnetic steel conveying mechanism.

[0031] In the utility model, the magnetic steel storage area is connected to the magnetic steel conveying mechanism, and then the magnetic steels arranged in the magnetic steel storage area are pushed into the magnetic steel conveying mechanism one by one through the magnetic steel pushing mechanism.

[0032] Preferably, the magnetic steel pushing mechanism includes a pushing block and a driving mechanism for driving the pushing block to move toward one side of the magnetic steel conveying mechanism.

[0033] Preferably, the magnetic steel feeding mechanism further comprises:

[0034] A dust cover is arranged on the rack table and is used for preventing dust from the magnetic steel storage area.

[0035] Preferably, the magnetic steel dispensing transfer mechanism comprises:

[0036] Transfer conveying mechanism;

[0037] The magnetic steel positioning fixture is located on the transfer and conveying mechanism and is used to position the magnetic steel.

[0038] Preferably, the glue dispensing mechanism around the sides of the magnetic steel includes:

[0039] robot;

[0040] A magnetic steel gripper, mounted on the robot and used for grasping the magnetic steel;

[0041] The glue dispensing module is used for dispensing glue around the side surfaces of the magnetic steel grasped by the magnetic steel clamp.

[0042] The glue dispensing module in the utility model is an existing conventional glue dispensing module structure, and the trajectory operation of glue dispensing can be set by a robot.

[0043] The beneficial effects of the utility model compared with the prior art are:

[0044] The utility model assembles the magnetic pole box by mechanical assembly, without manual assembly, thus improving work efficiency. In addition, it can be carried by a robot, visually positioned, track glued, magnetically assembled, and cached in one. It has a reasonable layout, efficient and reliable movements, and is adaptable to various specifications. It is also simple to operate and has a high degree of automation, requiring only manual loading and unloading.

[0045] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0047] Figure 1 It is a structural schematic diagram of the magnetic dispensing assembly line of the wind electromagnetic pole unit in this embodiment.

[0048] Figure 2 It is a structural schematic diagram of the hollow magnetic pole box feeding mechanism of the magnetic dispensing assembly line of the wind magnetic pole unit in this embodiment.

[0049] Figure 3 It is a structural schematic diagram of the magnetic steel feeding mechanism in the magnetic dispensing assembly line of the wind electromagnetic pole unit in this embodiment.

[0050] Figure 4 It is a structural schematic diagram of the magnetic steel dispensing transfer mechanism in the magnetic dispensing assembly line for the wind electromagnetic pole unit in this embodiment.

[0051] Figure 5 This is a schematic diagram of the structure of the glue dispensing mechanism around the magnetic steel side in the magnetic glue dispensing assembly line for the wind electromagnetic pole unit in this embodiment.

[0052] Figure 6 It is a structural schematic diagram of the assembly mechanism of the magnetic steel and the empty magnetic pole box in the magnetic dispensing assembly line of the wind magnetic pole unit in this embodiment.

[0053] Figure 7 It is a structural schematic diagram of material unloading, buffering and manual gluing after the magnetic steel and magnetic pole box are assembled in the magnetic gluing assembly line of the wind magnetic pole unit in this embodiment.

[0054] Figure 8 It is a structural schematic diagram of the magnetic pole box pallet swinging material after the wind magnetic pole unit enters the magnetic dispensing glue assembly line after the glue is wiped. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0056] like Figure 1 As shown, this embodiment is a magnetic dispensing assembly line for wind magnetic pole units, comprising:

[0057] The magnetic steel and empty magnetic pole box assembly mechanism 1a is used to assemble the magnetic steel on the empty magnetic pole box;

[0058] Empty magnetic pole box feeding mechanism 3a, used for feeding empty magnetic pole boxes;

[0059] The magnetic steel feeding mechanism 2a is used for feeding the magnetic steel for assembly on the empty magnetic pole box.

[0060] The assembly line of this embodiment can assemble the loaded magnetic steel and the empty magnetic pole box through the magnetic steel and empty magnetic pole box assembly mechanism, without manual assembly. After the assembly is completed, for example, the magnetic pole box can be taken out from the conveyor line manually, and the glue is wiped. The glued products are manually moved to the unloading conveyor line buffer; the unloading 6-axis robot takes out the magnetic pole box from the unloading conveyor line, scans the order in turn, and places it on the pallet. When the pallet is full, it is completed by manual handling.

[0061] In order to ensure stable assembly, in one embodiment, the invention further comprises:

[0062] The glue dispensing mechanism around the side of the magnetic steel is used to dispense glue around the magnetic steel fed by the magnetic steel feeding mechanism;

[0063] The magnetic steel glue dispensing transfer mechanism 4a is used for transferring and storing the magnetic steel after being glued by the glue dispensing mechanism around the sides of the magnetic steel.

[0064] In this embodiment, glue can be applied around the loaded magnetic steel through the glue dispensing mechanism around the side of the magnetic steel, and then temporarily stored on the magnetic steel glue dispensing transfer mechanism. When assembling, it can be taken from the magnetic steel glue dispensing transfer mechanism. In this way, the assembly of each magnetic pole box can be completed quickly and continuously, thereby improving efficiency.

[0065] In this embodiment, there are various structural forms of the assembly mechanism of the magnetic steel and the empty magnetic pole box, and various implementation methods can be adopted. In one embodiment, the assembly mechanism of the magnetic steel and the empty magnetic pole box includes:

[0066] The turntable has an empty magnetic pole box loading station, an empty magnetic pole box glue dispensing station, a magnetic steel and empty magnetic pole box assembly station, and an unloading station in sequence along the circumference;

[0067] The empty magnetic pole box glue dispensing mechanism is located at the empty magnetic pole box glue dispensing station and is used to dispense glue into the magnetic steel groove of the empty magnetic pole box;

[0068] The magnetic steel taking and placing mechanism is located at the magnetic steel and empty magnetic pole box assembly station, and is used to take the magnetic steel at the magnetic steel dispensing transfer mechanism and put the taken magnetic steel into the magnetic steel slot of the empty magnetic pole box.

[0069] In this embodiment, glue can be applied to the magnetic steel slot of the empty magnetic pole box first, and then the magnetic steel is taken out by the magnetic steel taking and placing mechanism and placed in the magnetic steel slot for assembly.

[0070] The structure of the empty magnetic pole box dispensing mechanism can be of various forms. For example, a dispensing module is arranged on a robot to dispense glue to the empty magnetic pole box according to a preset dispensing trajectory.

[0071] In one embodiment, the magnetic steel and empty magnetic pole box assembly mechanism further includes:

[0072] The positioning identification mechanism is used to detect whether the empty magnetic pole box at the empty magnetic pole box dispensing station is offset.

[0073] In order to ensure that the empty magnetic pole box is placed in place at the empty magnetic pole box glue dispensing station after glue dispensing, it can be identified by a positioning identification mechanism. In this embodiment, a camera can be used to take images to identify whether it is positioned in place.

[0074] That is, Figure 6 As shown, in this embodiment, the assembly mechanism of the magnetic steel and the empty magnetic pole box can be based on the frame table panel 23, and is equipped with a turntable 24, which is divided into 4 stations; at the 2# station, a 4-axis robot 25 is installed, and a glue dispensing module 26 is installed on the robot, which dispenses glue around the magnetic steel groove of the empty magnetic pole box according to a certain trajectory line; the camera 27 is installed at the 3# station to detect whether the position of the empty magnetic pole box is offset; the 4-axis assembly robot 28 is installed at the 3# station, and a clamp 29 is installed on the head, and then the magnetic steel after glue dispensing is taken and placed in the empty magnetic pole box.

[0075] In one embodiment, the empty magnetic pole box feeding mechanism comprises:

[0076] Pallets for storing empty pole boxes;

[0077] The empty magnetic pole box positioning and correction platform 6 is used to carry and position the empty magnetic pole box to correct the empty magnetic pole box;

[0078] The empty magnetic pole box clamping mechanism is used to grab the empty magnetic pole box on the pallet and place it on the empty magnetic pole box positioning and correction platform.

[0079] In this embodiment, a pallet positioning block 2 can also be installed to locate the position of the pallet, a 6-axis robot 3 is installed, and cameras 4 are installed on the robots respectively for positioning and taking pictures during grasping, and a clamp 5 grasps the empty magnetic pole box; an empty magnetic pole box positioning and correction platform 6 carries the empty magnetic pole box, and a positioning cylinder 7 is installed on the empty magnetic pole box positioning and correction platform 6 to correct the empty magnetic pole box.

[0080] In one embodiment, the magnetic steel feeding mechanism comprises:

[0081] The rack table 8 has a plurality of magnetic steel storage areas for storing magnetic steel;

[0082] A magnetic steel conveying mechanism, used for conveying the magnetic steel to the glue dispensing mechanism around the side of the magnetic steel;

[0083] The magnetic steel pushing mechanism corresponds to the magnetic steel storage area one by one, and is used to push the magnetic steels arranged on the magnetic steel storage area into the magnetic steel conveying mechanism.

[0084] In this embodiment, the magnetic steel storage area is connected to the magnetic steel conveying mechanism, and then the magnetic steels arranged in the magnetic steel storage area are pushed into the magnetic steel conveying mechanism one by one through the magnetic steel pushing mechanism.

[0085] like Figure 3 As shown, in this embodiment, the frame table 8 can be used as a reference plane, and the magnetic steel pushing mechanism includes a stepping motor 9, a driving screw nut pair 10, a pushing block 13, and a linear guide rail 11 for guidance. A dust cover 12 is installed on the linear guide rail, and a pushing block 13 is installed on the screw nut pair to push the magnetic steel into the magnetic steel conveying mechanism (belt line 14);

[0086] In one embodiment, the magnetic steel pushing mechanism includes a pushing block and a driving mechanism for driving the pushing block to move toward one side of the magnetic steel conveying mechanism.

[0087] In one embodiment, the magnetic steel feeding mechanism further comprises:

[0088] A dust cover is arranged on the rack table and is used for preventing dust from the magnetic steel storage area.

[0089] In one embodiment, the magnetic steel dispensing transfer mechanism includes:

[0090] Transfer conveying mechanism;

[0091] The magnetic steel positioning fixture is located on the transfer and conveying mechanism and is used to position the magnetic steel.

[0092] like Figure 4 As shown, in this embodiment, the magnetic steel dispensing transfer mechanism is based on the profile 19 and is equipped with a stepper motor 20 to drive the belt line 21, that is, the transfer conveying mechanism. The belt line 21 is equipped with a magnetic steel positioning fixture 22 to accurately position the carrier.

[0093] In one embodiment, the glue dispensing mechanism around the sides of the magnetic steel includes:

[0094] robot;

[0095] A magnetic steel clamp 17, mounted on the robot, for grasping the magnetic steel;

[0096] The glue dispensing module 18 is used to dispense glue around the sides of the magnetic steel grasped by the magnetic steel clamp.

[0097] In this embodiment, the dispensing module is an existing conventional dispensing module structure, and the dispensing trajectory operation can be set by a robot.

[0098] like Figure 5 As shown, the glue dispensing mechanism around the sides of the magnetic steel in this embodiment can be based on the frame table 15, and a 4-axis robot 16 can be installed. The magnetic steel clamp 17 is installed on the 4-axis robot 16 to grab the magnetic steel, and the glue dispensing module 18 dispenses glue around the sides of the magnetic steel.

[0099] In this embodiment, Figure 7 As shown, after the magnetic steel and the magnetic pole box are assembled, they are subjected to material unloading and caching and manual gluing: the manual operation table 30 can be used as a reference, and a loading conveyor line 31 is installed on the right side, and the assembled magnetic pole box is loaded and conveyed to the cache; and a unloading conveyor line 32 is installed on the left side, and the magnetic pole box after manual gluing is unloaded and conveyed to the cache. Figure 8 As shown, the pole box pallet swinging mechanism after gluing is used for swinging. The mechanism is based on the installation site and is equipped with a 6-axis robot 33. The 6-axis robot is equipped with a camera 34 to locate the pole box. A clamp 35 is installed on the side of the camera 34 to take and place the pole box that has been glued. The pallet positioning block 2 serves to position the pallet.

[0100] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. The magnetic dispensing assembly line for the wind magnetic pole unit is characterized by: include: The magnetic steel and empty magnetic pole box assembly mechanism is used to assemble the magnetic steel on the empty magnetic pole box; Empty pole box feeding mechanism, used for feeding empty pole boxes; The magnetic steel feeding mechanism is used for feeding the magnetic steel for assembly on the empty magnetic pole box.

2. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 1 is characterized in that: Also includes: The glue dispensing mechanism around the side of the magnetic steel is used to dispense glue around the magnetic steel fed by the magnetic steel feeding mechanism; The magnetic steel glue dispensing transfer mechanism is used for transferring and storing the magnetic steel after being glued by the glue dispensing mechanism around the sides of the magnetic steel.

3. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 2 is characterized in that: The magnetic steel and empty magnetic pole box assembly mechanism comprises: The turntable has an empty magnetic pole box loading station, an empty magnetic pole box glue dispensing station, a magnetic steel and empty magnetic pole box assembly station, and an unloading station in sequence along the circumference; The empty magnetic pole box glue dispensing mechanism is located at the empty magnetic pole box glue dispensing station and is used to dispense glue into the magnetic steel groove of the empty magnetic pole box; The magnetic steel taking and placing mechanism is located at the magnetic steel and empty magnetic pole box assembly station, and is used to take the magnetic steel at the magnetic steel dispensing transfer mechanism and put the taken magnetic steel into the magnetic steel slot of the empty magnetic pole box.

4. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 3 is characterized in that: The magnetic steel and empty magnetic pole box assembly mechanism also includes: The positioning identification mechanism is used to detect whether the empty magnetic pole box at the empty magnetic pole box dispensing station is offset.

5. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 1 is characterized in that: The empty magnetic pole box feeding mechanism comprises: Pallets for storing empty pole boxes; The empty magnetic pole box positioning and correction platform is used to carry and position the empty magnetic pole box to correct the empty magnetic pole box; The empty magnetic pole box clamping mechanism is used to grab the empty magnetic pole box on the pallet and place it on the empty magnetic pole box positioning and correction platform.

6. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 2 is characterized in that: The magnetic steel feeding mechanism comprises: The rack table has a plurality of magnetic steel storage areas for storing magnetic steel; A magnetic steel conveying mechanism, used for conveying the magnetic steel to the glue dispensing mechanism around the side of the magnetic steel; The magnetic steel pushing mechanism corresponds to the magnetic steel storage area one by one, and is used to push the magnetic steels arranged on the magnetic steel storage area into the magnetic steel conveying mechanism.

7. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 6 is characterized in that: The magnetic steel pushing mechanism comprises a pushing block and a driving mechanism for driving the pushing block to move toward one side of the magnetic steel conveying mechanism.

8. The magnetic dispensing assembly line for wind magnetic pole units according to claim 6 is characterized in that: The magnetic steel feeding mechanism also includes: A dust cover is arranged on the rack table and is used for preventing dust from the magnetic steel storage area.

9. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 2 is characterized in that: The magnetic steel dispensing transfer mechanism comprises: Transfer conveying mechanism; The magnetic steel positioning fixture is located on the transfer and conveying mechanism and is used to position the magnetic steel.

10. The magnetic dispensing assembly line for wind magnetic pole unit according to claim 2, characterized in that: The glue dispensing mechanism around the magnetic steel side includes: robot; A magnetic steel gripper, mounted on the robot and used for grasping the magnetic steel; The glue dispensing module is used for dispensing glue around the side surfaces of the magnetic steel grasped by the magnetic steel clamp.

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