Egg disinfecting and sorting integrated device

By designing an integrated egg disinfection and sorting device, using ultraviolet disinfection lamps and automatic flip and sorting mechanisms, the problems of slow egg disinfection and sorting speed and high error rate in the existing technology have been solved, which improves work efficiency and reduces labor intensity .

CN222236231UActive Publication Date: 2024-12-27WUAN JIAMEI AGRI DEV CO LTD
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Patent Information

Application Number
CN202421054627.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the prior art, the disinfection and sorting of eggs mainly relies on manual observation, with slow speed and high error rate, which increases the labor intensity and fatigue of staff.

Method used

An integrated egg disinfection and sorting device is designed, including a fixed table, a protective box, an ultraviolet disinfection lamp, a flip mechanism and a sorting mechanism. The rotating roller is driven to rotate through the drive frame to achieve flip and disinfection of eggs, and the distance between the rotating rollers is changed. Automatic sorting.

Benefits of technology

It improves the efficiency of egg disinfection and sorting, reduces the labor intensity of staff, and achieves rapid and accurate disinfection and sorting of eggs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an egg disinfecting and sorting integrated device which comprises a fixed table, a protective box is installed at the upper end of the fixed table, an ultraviolet disinfecting lamp is installed at the upper end in the protective box, a turnover mechanism is installed on the fixed table, and a sorting mechanism is installed on the fixed table. The turnover mechanism comprises a first rotating roller, a second rotating roller and a driving frame; the sorting mechanism comprises a containing disc, a partition plate and an anti-vibration pad. The egg disinfection device has the advantages that eggs are disinfected through the ultraviolet disinfection lamp, the driving frame drives the first rotating roller to rotate during disinfection, the eggs can be turned over under the action of friction force, then the eggs can be comprehensively disinfected, and the eggs can be conveniently disinfected by changing the distance between the first rotating roller and the second rotating roller. According to the egg sorting device, eggs of different sizes can fall into different areas in the containing disc, so that the eggs can be conveniently and automatically disinfected and sorted, the labor intensity of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of egg processing equipment, and more specifically to an integrated device for disinfecting and sorting eggs. Background Art

[0002] The difference between lutein eggs and ordinary eggs mainly lies in the different lutein content of the two. Compared with ordinary eggs, the lutein content of lutein eggs can reach about 1.9 mg, which is 15 times that of ordinary eggs. Lutein is an oxygen-containing carotenoid and an antioxidant that can help human eyes resist the damage of harmful light such as blue light and ultraviolet rays to a certain extent, thereby protecting eyesight, promoting retinal cell regeneration, preventing high myopia and reducing the occurrence of eye diseases.

[0003] After the eggs are taken out of the chicken house, they need to be disinfected and sorted. Usually, the eggs are sorted by manual observation. This sorting method is not only limited in speed, but also has a high error rate. It also reduces energy after long hours of work and increases the labor intensity of the staff.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility Model Content

[0005] The utility model aims to solve the above problems and designs an integrated device for disinfecting and sorting eggs.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is an integrated device for disinfecting and sorting eggs, comprising a fixed platform, a protective box is installed at the upper end of the fixed platform, an ultraviolet disinfection lamp is installed at the upper end of the protective box, a turning mechanism is installed on the fixed platform, and a sorting mechanism is installed on the fixed platform;

[0007] The turning mechanism comprises a plurality of first rotating rollers mounted on the upper end of the fixed platform, a second rotating roller mounted on the fixed platform is provided on one side of the first rotating roller, the second rotating roller can move above the fixed platform, the egg is placed between the first rotating roller and the second rotating roller, a driving frame is mounted on the fixed platform, and the driving frame can drive the first rotating roller to rotate;

[0008] The sorting mechanism includes a holding tray located above the fixed platform, a plurality of partitions are installed on the upper end of the holding tray, a vibration-damping pad is installed on the inner lower surface of the holding tray, the driving frame can drive the holding tray to move, and the distance between the first rotating roller and the second rotating roller can be changed.

[0009] Furthermore, the driving frame includes a first bevel gear installed at one end of the first rotating roller, a servo motor is installed on one side surface of the inner side of the protective box, the rotating end of the servo motor is connected to a rotating shaft through a coupling, a rolling bearing is installed at one end of the rotating shaft, the rolling bearing is installed on the inner side of the protective box, and a plurality of second bevel gears are installed on the rotating shaft, and the second bevel gears are meshed with the first bevel gear.

[0010] Furthermore, a threaded sleeve is installed on the surface of one side of the containing plate, a rotating screw is provided on one side of the rotating shaft, the rotating screw and the threaded sleeve are connected by threads, screw bearings are installed at both ends of the rotating screw, and the screw bearings are installed on a fixed platform through a fixing rod, a first sprocket is installed at one end of the rotating shaft, and a second sprocket is installed at one end of the rotating screw, the first sprocket and the second sprocket are connected by a transmission chain, a plurality of guide blocks are installed at the lower end of the containing plate, a plurality of guide grooves are opened at the upper end of the fixed platform, and the lower ends of the guide blocks extend into the guide grooves.

[0011] Furthermore, a plurality of movable platforms are arranged above the fixed platform, the lower end of the second rotating roller is installed on the movable platform, adjacent movable platforms are connected by a connecting rod, an electric telescopic rod is installed on one side of the upper end of the fixed platform, and the telescopic end of the electric telescopic rod is connected to the surface of one side of the outermost movable platform.

[0012] Furthermore, a friction pad is installed on the outer side of the first rotating roller.

[0013] The beneficial effects of the utility model are as follows: workers or mechanical equipment place eggs between the first rotating roller and the second rotating roller, and the eggs are disinfected by an ultraviolet disinfection lamp. During disinfection, the first rotating roller is driven to rotate by the driving frame, and the eggs can be turned over under the action of friction, so that the eggs can be fully disinfected. After the disinfection is completed, eggs of different sizes can be made to fall into different areas in the holding tray by changing the distance between the first rotating roller and the second rotating roller, so that the eggs can be automatically disinfected and sorted, thereby reducing the labor intensity of workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an integrated device for disinfecting and sorting eggs described in the utility model;

[0015] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0016] Figure 3 It is a partial cross-sectional schematic diagram of the egg disinfection and sorting integrated device described in the utility model in the side view direction;

[0017] Figure 4It is a schematic diagram of the connection relationship between the mobile platform and the electric telescopic rod of the utility model;

[0018] In the figure, 1, fixed table; 2, protective box; 3, ultraviolet disinfection lamp; 4, first rotating roller; 5, second rotating roller; 6, driving frame; 7, holding plate; 8, partition; 9, vibration damping pad; 10, first bevel gear; 11, servo motor; 12, rotating shaft; 13, rolling bearing; 14, second bevel gear; 15, threaded sleeve; 16, rotating screw; 17, screw bearing; 18, fixed rod; 19, first sprocket; 20, second sprocket; 21, transmission chain; 22, guide block; 23, guide groove; 24, moving table; 25, connecting rod; 26, electric telescopic rod; 27, friction pad. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0021] The utility model provides Figure 1-4The egg disinfection and sorting integrated device shown in the figure comprises a fixed platform 1, a protective box 2 is installed on the upper end of the fixed platform 1, an ultraviolet disinfection lamp 3 is installed on the upper end of the protective box 2, a turning mechanism is installed on the fixed platform 1, and a sorting mechanism is installed on the fixed platform 1; the turning mechanism comprises a plurality of first rotating rollers 4 installed on the upper end of the fixed platform 1, a second rotating roller 5 installed on the fixed platform 1 is provided on one side of the first rotating roller 4, and the second rotating roller 5 can move above the fixed platform 1, and the eggs are placed between the first rotating roller 4 and the second rotating roller 5, and a driving frame 6 is installed on the fixed platform 1, and the driving frame 6 can drive the first rotating roller 4 to rotate; the sorting mechanism comprises a holding tray 7 located above the fixed platform 1, a plurality of partitions 8 are installed on the upper end of the holding tray 7, and a vibration-damping pad 9 is installed on the lower surface of the holding tray 7, and the driving frame 6 can drive the holding tray 7 to move, and the spacing between the first rotating roller 4 and the second rotating roller 5 can be changed;

[0022] The process of disinfecting and sorting eggs by this device is as follows: the staff or mechanical equipment places the eggs between the first rotating roller 4 and the second rotating roller 5, and then turns on the ultraviolet disinfection lamp 3 to disinfect the eggs. After a period of time, the first rotating roller 4 is driven to rotate by the driving frame 6. There is friction between the first rotating roller 4 and the eggs, which can drive the eggs to rotate, which is convenient for all-round disinfection of the eggs. After the disinfection is completed, the holding tray 7 is driven by the driving frame 6 to move under the eggs, and then the distance between the first rotating roller 4 and the second rotating roller 5 is increased, so that smaller eggs can fall onto the holding tray 7, and then the holding tray 7 is moved again, and the partition 8 separates the eggs that fell for the first time, and then the distance between the first rotating roller 4 and the second rotating roller 5 is increased again, so that the eggs can fall again. Repeating the above operations many times can facilitate the sorting of eggs.

[0023] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 And the instruction manual Figure 3 The driving frame 6 includes a first bevel gear 10 installed at one end of the first rotating roller 4, a servo motor 11 is installed on one side surface of the inner side of the protection box 2, the rotating end of the servo motor 11 is connected to a rotating shaft 12 through a coupling, a rolling bearing 13 is installed at one end of the rotating shaft 12, and the rolling bearing 13 is installed on the inner side of the protection box 2. A plurality of second bevel gears 14 are installed on the rotating shaft 12, and the second bevel gears 14 are meshed with the first bevel gear 10;

[0024] The process of driving the first rotating roller 4 to rotate by the driving frame 6 is as follows: the servo motor 11 is started to rotate, the servo motor 11 can drive the rotating shaft 12 to rotate through the coupling, the rotating shaft 12 can drive multiple second bevel gears 14 to rotate, and the second bevel gears 14 are engaged with the first bevel gear 10, which can drive the first bevel gear 10 and the first rotating roller 4 to rotate.

[0025] Refer to the instruction manual Figure 1, Instruction Manual Figure 2 And the instruction manual Figure 3 A threaded sleeve 15 is installed on the surface of one side of the holding tray 7, a rotating screw 16 is provided on one side of the rotating shaft 12, the rotating screw 16 and the threaded sleeve 15 are connected by threads, screw bearings 17 are installed at both ends of the rotating screw 16, and the screw bearings 17 are installed on the fixed platform 1 through a fixing rod 18, a first sprocket 19 is installed at one end of the rotating shaft 12, and a second sprocket 20 is installed at one end of the rotating screw 16, and the first sprocket 19 and the second sprocket 20 are connected by a transmission chain 21, a plurality of guide blocks 22 are installed at the lower end of the holding tray 7, and a plurality of guide grooves 23 are opened at the upper end of the fixed platform 1, and the lower ends of the guide blocks 22 extend into the guide grooves 23;

[0026] The process of driving the driving frame 6 to drive the receiving tray 7 to move is as follows: when the rotating shaft 12 rotates, the first sprocket 19 can be driven to rotate, and the first sprocket 19 and the second sprocket 20 are connected by the transmission chain 21, so that the second sprocket 20 and the rotating screw 16 can be rotated, and the rotating screw 16 and the threaded sleeve 15 are connected by threads, so that the threaded sleeve 15 and the receiving tray 7 can be moved, and the guide block 22 and the guide groove 23 can ensure the moving direction of the receiving tray 7.

[0027] Refer to the instruction manual Figure 3 And the instruction manual Figure 4 A plurality of movable platforms 24 are arranged above the fixed platform 1, the lower end of the second rotating roller 5 is mounted on the movable platform 24, adjacent movable platforms 24 are connected by a connecting rod 25, an electric telescopic rod 26 is installed on one side of the upper end of the fixed platform 1, the telescopic end of the electric telescopic rod 26 is connected to the surface of one side of the outermost movable platform 24, and the electric telescopic rod 26 is started to extend or shorten, which can drive one movable platform 24 to move, and a plurality of movable platforms 24 are connected by the connecting rod 25, so that all movable platforms 24 can move synchronously, and when the movable platform 24 moves, the second rotating roller 5 can be moved, thereby changing the distance between the first rotating roller 4 and the second rotating roller 5.

[0028] Refer to the instruction manual Figure 1 And the instruction manual Figure 2 A friction pad 27 is installed on the outer side of the first rotating roller 4. The friction pad 27 can increase the friction between the first rotating roller 4 and the egg, which can facilitate the rotation of the egg.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An integrated device for disinfecting and sorting eggs, comprising a fixed platform (1), a protective box (2) being installed at the upper end of the fixed platform (1), and an ultraviolet disinfection lamp (3) being installed at the upper end of the protective box (2), characterized in that: The fixed platform (1) is provided with a turning mechanism, and the fixed platform (1) is provided with a sorting mechanism; The turning mechanism comprises a plurality of first rotating rollers (4) mounted on the upper end of a fixed platform (1); a second rotating roller (5) mounted on the fixed platform (1) is provided on one side of the first rotating roller (4); the second rotating roller (5) is movable above the fixed platform (1); the eggs are placed between the first rotating rollers (4) and the second rotating rollers (5); a driving frame (6) is mounted on the fixed platform (1); the driving frame (6) is capable of driving the first rotating rollers (4) to rotate; The sorting mechanism comprises a receiving tray (7) located above the fixed platform (1), a plurality of partitions (8) are installed on the upper end of the receiving tray (7), a vibration-damping pad (9) is installed on the inner lower surface of the receiving tray (7), the driving frame (6) can drive the receiving tray (7) to move, and the spacing between the first rotating roller (4) and the second rotating roller (5) can be changed.

2. The egg disinfection and sorting integrated device according to claim 1, characterized in that: The driving frame (6) comprises a first bevel gear (10) mounted on one end of the first rotating roller (4); a servo motor (11) is mounted on one side surface of the inner side of the protective box (2); a rotating end of the servo motor (11) is connected to a rotating shaft (12) via a coupling; a rolling bearing (13) is mounted on one end of the rotating shaft (12); the rolling bearing (13) is mounted on the inner side of the protective box (2); a plurality of second bevel gears (14) are mounted on the rotating shaft (12); the second bevel gears (14) are meshed with the first bevel gear (10).

3. The egg disinfection and sorting integrated device according to claim 2, characterized in that: A threaded sleeve (15) is mounted on one side of the receiving tray (7), a rotating screw (16) is mounted on one side of the rotating shaft (12), the rotating screw (16) and the threaded sleeve (15) are connected by threads, screw bearings (17) are mounted on both ends of the rotating screw (16), the screw bearings (17) are mounted on the fixed platform (1) via a fixing rod (18), a first sprocket (19) is mounted on one end of the rotating shaft (12), a second sprocket (20) is mounted on one end of the rotating screw (16), the first sprocket (19) and the second sprocket (20) are connected via a transmission chain (21), a plurality of guide blocks (22) are mounted on the lower end of the receiving tray (7), a plurality of guide grooves (23) are formed on the upper end of the fixed platform (1), and the lower ends of the guide blocks (22) extend into the guide grooves (23).

4. The egg disinfection and sorting integrated device according to claim 1, characterized in that: A plurality of movable platforms (24) are arranged above the fixed platform (1); the lower end of the second rotating roller (5) is mounted on the movable platform (24); adjacent movable platforms (24) are connected via a connecting rod (25); an electric telescopic rod (26) is mounted on one side of the upper end of the fixed platform (1); the telescopic end of the electric telescopic rod (26) is connected to a surface of one side of the outermost movable platform (24).

5. The egg disinfection and sorting integrated device according to claim 1, characterized in that: A friction pad (27) is installed on the outer side of the first rotating roller (4).