Sterilization device for waxy corn production
By designing a device including heating barrel, steamer and conveying barrel, the problems of inconvenient corn transportation and uneven sterilization are solved, efficient and uniform sterilization and automatic dumping of corn are achieved, and production efficiency and sterilization effect are improved.
Patent Information
- Application Number
- CN202421098835.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of glutinous corn, the existing sterilization devices have problems such as inconvenient corn transportation, serious steam leakage, uneven sterilization and difficulty in controlling corn dumping, resulting in high production costs and poor sterilization effect.
A device including heating barrel, steamer, conveying barrel and cylinder is designed to realize corn conveying by driving the dragon shaft through a motor, high-temperature and high-pressure sterilization is performed by combining the heating pipe and agitating rod, and automatic tilt of the steamer is achieved by driving the worm and cylinder through the motor. and efficient transfer of corn.
It improves the efficiency of corn conveying, ensures the uniformity and thoroughness of sterilization, reduces workers' physical energy consumption, avoids corn damage and pollution, and improves the production efficiency and sustainability of sterilization effect.
Smart Images
Figure CN222236531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sterilization for corn production, in particular to a sterilization device for glutinous corn production. Background Art
[0002] With the acceleration of the pace of modern life, people's demand for healthy diet is growing. As a nutritious food with unique taste, glutinous corn is deeply loved by consumers. However, in the production process of glutinous corn, due to various reasons, such as improper handling in picking, transportation, storage and other links, various bacteria, molds and other microorganisms often grow on the surface of glutinous corn, thus affecting its food safety and quality.
[0003] The sterilization device for glutinous corn production still has the following defects when in use: it is not convenient to transport the glutinous corn when sterilizing the glutinous corn, and the internal steam leakage is serious when transporting the corn, which requires increasing the production of water vapor and increasing the production cost, and the internal corn is prone to incomplete sterilization during sterilization, resulting in uneven sterilization of the corn and failure to meet the sterilization requirements, and it is not convenient to dump the corn and control the amount of dumping after sterilization. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a sterilization device for glutinous corn production.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sterilization device for glutinous corn production, comprising a bottom plate, a support leg 1 is fixedly connected to the bottom plate, a heating barrel is fixedly connected to the support leg 1, a fixing ring is fixedly connected to the heating barrel, a motor 1 is fixedly connected to the fixing ring, a worm is fixedly connected to the output end of the motor 1, a worm is meshingly connected to the worm, a rotating shaft is fixedly connected to the worm wheel, the rotating shaft is rotatably connected to the fixing ring, and a steamer is fixedly connected to the rotating shaft. The steamer is rotatably connected to a cylinder, an output end of the cylinder is hinged with a barrel cover, the barrel cover is rotatably connected to the steamer, a feed port is fixedly connected to the barrel cover, a spring is fixedly connected to the feed port, one end of the spring is fixedly connected to a baffle, the baffle is rotatably connected to the feed port, one side of the steamer is fixedly connected to a motor 2, an output end of the motor 2 is fixedly connected to a stirring rod, the steamer is fixedly connected to a mesh plate, a pressure relief valve is fixedly connected to the heating barrel, and a drain valve is fixedly connected to the bottom of the heating barrel.
[0006] As a further description of the above technical solution: the base plate is fixedly connected with a support leg two, a conveying cylinder is fixedly connected to the support leg two, a motor three is fixedly connected to the conveying cylinder, an output end of the motor three is fixedly connected to an auger shaft, the auger shaft is rotatably connected to the conveying cylinder, a discharge hopper is fixedly connected to the conveying cylinder, one end of the conveying cylinder is fixedly connected to a discharge hopper, and the bottom of the conveying cylinder is fixedly connected with a support leg three. The support leg three is fixedly connected to the base plate.
[0007] As a further description of the above technical solution: a water tank is fixedly connected to the bottom plate, a water inlet is fixedly connected to the water tank, a water pump is fixedly connected to the water tank, a water pipe is fixedly connected to the water pump, and one end of the water pipe is fixedly connected to the heating barrel.
[0008] As a further description of the above technical solution: the stirring rod is arranged in the steamer, and the mesh plate is arranged in the steamer.
[0009] As a further description of the above technical solution: the heating barrel is arranged below the steamer, and a heating tube is arranged in the heating barrel.
[0010] As a further description of the above technical solution: the discharge hopper is arranged above the feed port, and the baffle is arranged inside the feed port.
[0011] As a further description of the above technical solution: the pressure relief valve runs through the heating barrel, the water drain valve runs through the heating barrel, the water pipe runs through the heating barrel, and the water filling port runs through the water tank.
[0012] The utility model has the following beneficial effects:
[0013] 1. In the utility model, when the sterilization device for glutinous corn production is used, the auger shaft is driven to rotate by motor three to realize the transportation of glutinous corn, thereby reducing the physical exertion of workers in manually carrying corn and improving work efficiency. The combined use of the heating tube, motor two and stirring rod ensures that the glutinous corn can be evenly and fully sterilized by high-temperature and high-pressure steam in the steamer, which not only ensures the sterilization effect, but also further improves the production efficiency.
[0014] 2. In the utility model, when the sterilization device for glutinous corn production is used, the worm and the worm gear are driven by turning on the motor to realize the automatic tilting of the steamer. Combined with the push of the cylinder, the glutinous corn in the steamer can be efficiently and accurately transferred to the containing barrel, which not only improves the transportation efficiency, but also avoids the damage and contamination of the glutinous corn that may be caused during the transportation process, and ensures the continuity and integrity of the sterilization effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a sterilization device for glutinous corn production proposed by the utility model Figure 1 ;
[0016] Figure 2 This is a schematic diagram of the structure of a sterilization device for glutinous corn production proposed by the utility model Figure 2 ;
[0017] Figure 3 This is a cross-sectional view of a sterilization device for waxy corn production proposed by the utility model;
[0018] Figure 4 for Figure 1 Enlarged view of point A in the middle;
[0019] Figure 5 for Figure 3 Enlarged view of point B in the middle.
[0020] Legend:
[0021] 1. Bottom plate; 2. Leg 1; 3. Heating barrel; 4. Fixing ring; 5. Motor 1; 6. Worm; 7. Worm gear; 8. Rotating shaft; 9. Steamer; 10. Cylinder; 11. Bucket cover; 12. Feed inlet; 13. Motor 2; 14. Agitator; 15. Mesh plate; 16. Spring; 17. Baffle; 18. Pressure relief valve; 19. Drain valve; 20. Leg 2; 21. Leg 3; 22. Conveying cylinder; 23. Motor 3; 24. Auger shaft; 25. Feed hopper; 26. Discharge hopper; 27. Water tank; 28. Water pump; 29. Water pipe; 30. Water inlet. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-Figure 5The utility model provides an embodiment: a sterilization device for producing glutinous corn, comprising a bottom plate 1, a support leg 2 is fixedly connected to the bottom plate 1, a heating barrel 3 is fixedly connected to the support leg 2, a fixing ring 4 is fixedly connected to the heating barrel 3, a motor 5 is fixedly connected to the fixing ring 4, a worm 6 is fixedly connected to the output end of the motor 5, a worm wheel 7 is meshingly connected to the worm 6, a rotating shaft 8 is fixedly connected to the worm wheel 7, the rotating shaft 8 is rotatably connected to the fixing ring 4, a steamer 9 is fixedly connected to the rotating shaft 8, a cylinder 10 is rotatably connected to the steamer 9, a barrel cover 11 is hinged at the output end of the cylinder 10, the barrel cover 11 is rotatably connected to the steamer 9, a feed port 12 is fixedly connected to the barrel cover 11, a spring 16 is fixedly connected to the feed port 12, and one end of the spring 16 is fixedly connected to There is a baffle 17, which is rotatably connected to the feed port 12. A motor 2 13 is fixedly connected to one side of the steamer 9, and a stirring rod 14 is fixedly connected to the output end of the motor 2 13. A mesh plate 15 is fixedly connected to the steamer 9, a pressure relief valve 18 is fixedly connected to the heating barrel 3, and a drain valve 19 is fixedly connected to the bottom of the heating barrel 3. When the sterilization device for glutinous corn production is used, the auger shaft 24 is driven to rotate by the motor 3 23 to realize the transportation of the glutinous corn, thereby reducing the physical exertion of workers manually carrying corn and improving work efficiency. The combined use of the heating tube, the motor 2 13 and the stirring rod 14 ensures that the glutinous corn can be evenly and fully sterilized by high-temperature and high-pressure steam in the steamer 9, which not only ensures the sterilization effect but also further improves the production efficiency.
[0024] The bottom plate 1 is fixedly connected with a supporting leg 20, a conveying cylinder 22 is fixedly connected with the supporting leg 20, a motor 3 23 is fixedly connected with the conveying cylinder 22, an output end of the motor 3 23 is fixedly connected with an auger shaft 24, the auger shaft 24 is rotatably connected to the conveying cylinder 22, a discharge hopper 25 is fixedly connected to the conveying cylinder 22, one end of the conveying cylinder 22 is fixedly connected with a discharge hopper 26, a supporting leg 3 21 is fixedly connected to the bottom plate 1, a water tank 27 is fixedly connected to the bottom plate 1, a water tank 27 is fixedly connected with a water injection port 30, a water pump 28 is fixedly connected to the water tank 27, a water pipe 29 is fixedly connected to the water pump 28, one end of the water pipe 29 is fixedly connected to the heating barrel 3, and a stirring rod 14 is arranged in the steamer 9. The mesh plate 15 is arranged in the steamer 9, the heating barrel 3 is arranged below the steamer 9, the heating barrel 3 is provided with a heating tube, the discharge hopper 26 is arranged above the feed port 12, the baffle 17 is arranged in the feed port 12, the pressure relief valve 18 runs through the heating barrel 3, the drain valve 19 runs through the heating barrel 3, the water pipe 29 runs through the heating barrel 3, and the water injection port 30 runs through the water tank 27. When the sterilization device for glutinous corn production is used, the worm 6 and the worm gear 7 are driven by turning on the motor 5 to realize the automatic tilting of the steamer 9. Combined with the push of the cylinder 10, the glutinous corn in the steamer 9 can be efficiently and accurately transferred to the containing barrel, which not only improves the transportation efficiency, but also avoids the damage and contamination of the glutinous corn that may be caused during the transportation process, and ensures the continuity and integrity of the sterilization effect.
[0025] Working principle: When using the sterilization device for glutinous corn production, the staff first injects the required amount of water into the water tank 27 through the water injection port 30, and then turns on the water pump 28. The water pump 28 transports water from the water tank 27 to the water pipe 29, and then transports it into the heating barrel 3 from the water pipe 29. When the required amount of water is put into the heating barrel 3, the water pump 28 is turned off, and then the heating pipe is turned on. In the process of heating the water in the heating pipe, the staff turns on the motor 3 23, and the motor 3 23 drives the auger shaft 24 to rotate on the conveying cylinder 22, and then puts the glutinous corn to be sterilized into the hopper 2 5, the glutinous corn slides from the discharge hopper 25 onto the auger shaft 24, and is then transferred to the discharge hopper 26 through the rotation of the auger shaft 24, and then falls from the discharge hopper 26 into the feed port 12. After the corn falls on the baffle 17 in the feed port 12, the spring 16 is compressed by one side of the baffle 17 due to the dead weight of the corn, so that the baffle 17 is tilted on the feed port 12, and then the fallen corn falls from the inclined side onto the mesh plate 15 in the steamer 9. When a certain amount of glutinous corn is put in, the motor three 23 can be turned off. It is suitable for conveying corn during corn sterilization. Thereby reducing the physical consumption of workers and improving work efficiency. When the corn stops being transported, the spring 16 on the feed port 12 rebounds the baffle 17 to reset the baffle 17, thereby preventing steam leakage from affecting the sterilization effect. When the heating tube heats the water to a certain degree, the water vapor generated by the water heating enters the steamer 9 through the mesh plate 15, and the glutinous corn is sterilized by the high temperature and high pressure of the water vapor. During the sterilization, the motor 2 13 can be properly turned on, and the motor 2 13 drives the stirring rod 14 to rotate on the steamer 9, so that the stirring rod 14 stirs the glutinous corn, so that all the glutinous corn is sterilized. Sterilization treatment is performed to achieve the sterilization requirement. After the sterilization is completed, the motor 5 is turned on, and the motor 5 drives the worm 6 to rotate, the worm 6 drives the worm wheel 7 to rotate, and the worm wheel 7 drives the rotating shaft 8 to rotate on the fixed ring 4. The rotating shaft 8 drives the steamer 9 to tilt to one side. When it is tilted to the barrel required for storage, the staff turns on the cylinder 10, and the cylinder 10 rotates on the steamer 9 through one side of the barrel cover 11 to push the cylinder 10 to rise upward, so that the glutinous corn in the steamer 9 flows into the storage barrel, which is suitable for dumping the sterilized glutinous corn, thereby improving the efficiency of sterilization and transportation.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sterilization device for waxy corn production, comprising a bottom plate (1), characterized in that: The bottom plate (1) is fixedly connected with a support leg (2), the support leg (2) is fixedly connected with a heating barrel (3), the heating barrel (3) is fixedly connected with a fixing ring (4), the fixing ring (4) is fixedly connected with a motor (5), the output end of the motor (5) is fixedly connected with a worm (6), the worm (6) is meshingly connected with a worm wheel (7), the worm wheel (7) is fixedly connected with a rotating shaft (8), the rotating shaft (8) is rotatably connected to the fixing ring (4), the rotating shaft (8) is fixedly connected with a steamer (9), the steamer (9) is rotatably connected with a cylinder (10), the output end of the cylinder (10) is hingedly connected to the barrel cover (1). 1), the barrel cover (11) is rotatably connected to the steamer (9), the barrel cover (11) is fixedly connected to a feed port (12), the feed port (12) is fixedly connected to a spring (16), one end of the spring (16) is fixedly connected to a baffle (17), the baffle (17) is rotatably connected to the feed port (12), one side of the steamer (9) is fixedly connected to a motor 2 (13), the output end of the motor 2 (13) is fixedly connected to a stirring rod (14), the steamer (9) is fixedly connected to a mesh plate (15), the heating barrel (3) is fixedly connected to a pressure relief valve (18), and the bottom of the heating barrel (3) is fixedly connected to a drain valve (19).
2. A sterilization device for waxy corn production according to claim 1, characterized in that: The bottom plate (1) is fixedly connected with a support leg 2 (20), a conveying cylinder (22) is fixedly connected with the support leg 2 (20), a motor 3 (23) is fixedly connected with the conveying cylinder (22), an output end of the motor 3 (23) is fixedly connected with an auger shaft (24), the auger shaft (24) is rotatably connected to the conveying cylinder (22), a discharge hopper (25) is fixedly connected with the conveying cylinder (22), one end of the conveying cylinder (22) is fixedly connected with a discharge hopper (26), the bottom of the conveying cylinder (22) is fixedly connected with a support leg 3 (21), and the support leg 3 (21) is fixedly connected to the bottom plate (1).
3. A sterilization device for waxy corn production according to claim 2, characterized in that: The bottom plate (1) is fixedly connected to a water tank (27), the water tank (27) is fixedly connected to a water inlet (30), the water tank (27) is fixedly connected to a water pump (28), the water pump (28) is fixedly connected to a water pipe (29), and one end of the water pipe (29) is fixedly connected to the heating barrel (3).
4. A sterilization device for waxy corn production according to claim 3, characterized in that: The stirring rod (14) is arranged in the steamer (9), and the mesh plate (15) is arranged in the steamer (9).
5. A sterilization device for waxy corn production according to claim 4, characterized in that: The heating barrel (3) is arranged below the steamer (9), and a heating tube is arranged inside the heating barrel (3).
6. A sterilization device for waxy corn production according to claim 5, characterized in that: The discharge hopper (26) is arranged above the feed inlet (12), and the baffle (17) is arranged inside the feed inlet (12).
7. A sterilization device for waxy corn production according to claim 6, characterized in that: The pressure relief valve (18) passes through the heating barrel (3), the water drain valve (19) passes through the heating barrel (3), the water pipe (29) passes through the heating barrel (3), and the water injection port (30) passes through the water tank (27).