Dryer for producing polyferric sulfate flocculant
By using spiral heating pipes and air supply components in the polymerized iron sulfate flocculant drying equipment, and rotary guide plate structure driven by stepper motor, the problems of long drying time and blockage of the discharge port are solved, and the work is improved Efficiency and reduce work intensity.
Patent Information
- Application Number
- CN202420826515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing polymeric iron sulfate flocculant drying equipment cannot rise rapidly due to the fact that the hot air cannot rise rapidly, resulting in a long drying time, low working efficiency, and easy blockage of the discharge port, which increases the working intensity of the staff.
Increase the heating area by setting up a spiral heating tube, and utilizes air supply components and anti-blocking structures, including a rotating guide plate driven by a stepper motor, to promote air flow and material dredging to avoid clogging.
The drying time of the material liquid is shortened, the drying efficiency is improved, the discharge port is blocked, and the work intensity of the staff is reduced.
Smart Images

Figure CN222238794U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of polyferric sulfate flocculant production equipment, specifically a dryer for producing polyferric sulfate flocculant. Background Technology
[0002] Polyferric sulfate is a high-performance inorganic polymeric coagulant. It is a pale yellow, amorphous powder that is highly soluble in water; a 10% aqueous solution is a reddish-brown, transparent solution. It is hygroscopic. Polyferric sulfate is widely used in the purification of drinking water, industrial water, various industrial wastewaters, municipal sewage, and sludge dewatering. The production process of polyferric sulfate requires a drying device to dry it.
[0003] Existing drying equipment typically atomizes the liquid material through a nozzle and sprays it into the drying kettle. Then, hot air is sent into the drying kettle to heat the liquid material. However, the hot air cannot raise the temperature inside the drying kettle quickly, which results in the drying process taking a lot of time and reducing the efficiency of the drying equipment. At the same time, material accumulation at the outlet of the drying kettle can easily cause blockages, requiring workers to clear the blockages and increasing their workload.
[0004] According to CN217828894U, a dryer for producing polyferric sulfate flocculant includes a spray dryer. The spray dryer contains a heating mechanism and a cleaning mechanism. The heating mechanism includes a fixed pipe, a jet pipe, and a jet head. The top of the fixed pipe is fixedly connected to the top of the spray dryer. The jet pipe is annular and fixedly connected to the bottom of the fixed pipe, communicating with it. The cleaning mechanism includes a rotating ring and a scraper. The top of the scraper is fixedly connected to the bottom of the rotating ring. The outer side of the scraper is attached to the inner wall of the spray dryer. A rotating block is fixedly connected to the outer side of the scraper. A rotating groove is formed on the inner wall of the spray dryer, and the rotating block is slidably connected inside the rotating groove. This invention can solve the problems of material accumulation and adhesion on the inner wall of the spray dryer and uneven liquid heating in the prior art.
[0005] According to the dryer described above, the hot air cannot quickly raise the temperature inside the drying kettle, which means that the drying of the liquid material takes a lot of time and reduces the efficiency of the drying equipment. At the same time, the material accumulation at the outlet of the drying kettle can easily cause blockage, requiring workers to clear the blockage and increasing the workload of the workers. Therefore, we need to propose a dryer for producing polyferric sulfate flocculant. Utility Model Content
[0006] The purpose of this invention is to provide a dryer for producing polyferric sulfate flocculant. By designing the shape of the heating tubes, the heating area of the heating tubes on the drying vessel is increased. Through the air supply component, external air is introduced into the drying vessel, allowing for rapid flow of hot air and increasing the heating efficiency of the heating tubes. The anti-clogging structure prevents material from accumulating and clogging in the discharge pipe of the drying vessel, thereby shortening the drying time, increasing the efficiency of the drying process, preventing blockage at the discharge port of the drying vessel, eliminating the need for manual unblocking, and reducing the workload of workers. This addresses the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a dryer for producing polyferric sulfate flocculant, comprising a drying kettle, a mounting frame fixedly connected to the bottom end of the drying kettle, a feed pipe provided at the top end of the drying kettle, the bottom end of the feed pipe penetrating the wall of the drying kettle and communicating with an atomizing nozzle, the atomizing nozzle being located in the inner cavity of the drying kettle, a discharge pipe provided on the lower surface of the drying kettle, an anti-clogging structure installed in the inner cavity of the discharge pipe, an air supply component for increasing drying efficiency installed on the outer wall of the drying kettle, and a heating tube and a temperature sensor installed in the inner cavity of the drying kettle, the heating tube being spirally arranged.
[0008] Preferably, the anti-clogging structure includes a stepper motor, which is fixedly connected to the outer wall of the discharge pipe via a mounting plate. The output shaft of the stepper motor is fixedly connected to a rotating rod, the other end of which passes through the discharge pipe and is rotatably connected to the inner wall of the discharge pipe via a rotating shaft. A guide plate is fixedly connected to the surface of the rotating rod, and the guide plate is located in the inner cavity of the discharge pipe.
[0009] Preferably, the guide plate is arc-shaped, and there are four sets of guide plates, which are arranged in an impeller shape.
[0010] Preferably, the air supply assembly includes a blower, which is fixedly connected to the outer wall of the drying kettle via a mounting plate. The air outlet of the blower is connected to an air supply pipe, the other end of which penetrates and extends into the inner cavity of the drying kettle. The air inlet of the blower is connected to an air inlet pipe, and a dust cover is attached to the other end of the air inlet pipe.
[0011] Preferably, the top of the drying kettle is provided with an air outlet, and the inner cavity of the air outlet is fitted with a filter screen.
[0012] Preferably, a temperature display is installed on the outer wall of the drying vessel, and the temperature display is electrically connected to a temperature sensor.
[0013] Preferably, the surface of the drying kettle is provided with a groove, and the inner cavity of the groove is provided with an observation window, which is transparent.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model provides a dryer for producing polyferric sulfate flocculant. By designing the shape of the heating tubes, the heating area of the heating tubes on the drying kettle is increased. By setting the air supply component, the blower is started to provide driving force, so that the air inlet pipe draws in external air. After the dust in the air is filtered by the dust cover, it is sent into the air supply pipe. The air supply pipe sends the air into the interior of the drying kettle. The air drives the heat in the drying kettle to flow quickly, increasing the heating efficiency of the heating tubes, thereby shortening the time required for drying the liquid and increasing the working efficiency of the drying equipment.
[0016] 2. This utility model provides a dryer for producing polyferric sulfate flocculant. Through the setting of the anti-clogging structure, the stepper motor is started to provide driving force to drive the rotating rod to rotate. The rotating rod drives the guide plate to rotate in the discharge pipe. The four sets of guide plates are arranged in an impeller shape to clear and guide the material in the discharge pipe, avoiding the accumulation and blockage of material in the discharge pipe, thereby avoiding the blockage of the discharge port of the drying kettle, avoiding the need for workers to clear the blockage, and reducing the workload of workers.
[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a top view of the structure of this utility model;
[0020] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the anti-clogging structure of this utility model.
[0022] In the diagram: 1. Drying kettle; 2. Mounting frame; 3. Feed pipe; 4. Atomizing nozzle; 5. Discharge pipe; 6. Anti-clogging structure; 61. Stepper motor; 62. Rotating rod; 63. Guide plate; 7. Air supply assembly; 71. Blower; 72. Air supply pipe; 73. Air inlet pipe; 74. Dust cover; 8. Heating element; 9. Temperature sensor; 10. Air outlet; 11. Temperature display; 12. Observation window. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 This utility model provides a technical solution: a dryer for producing polyferric sulfate flocculant, including a drying kettle 1, a mounting frame 2 fixedly connected to the bottom end of the drying kettle 1, a feed pipe 3 provided at the top end of the drying kettle 1, the bottom end of the feed pipe 3 penetrating the wall of the drying kettle 1 and connected to an atomizing nozzle 4, the atomizing nozzle 4 located in the inner cavity of the drying kettle 1, a discharge pipe 5 opened on the lower surface of the drying kettle 1, an anti-clogging structure 6 installed in the inner cavity of the discharge pipe 5 to prevent clogging, an air supply component 7 for increasing drying efficiency installed on the outer wall of the drying kettle 1, and a heating pipe 8 and a temperature sensor 9 installed in the inner cavity of the drying kettle 1, the heating pipe 8 being spirally arranged; start-up. Heating tube 8 heats the inside of drying kettle 1. Then, the air supply component 7 is activated to send outside air into the inner cavity of drying kettle 1, accelerating the heating effect of heating tube 8. After the internal temperature of drying kettle 1 is reached, the liquid material is fed in through the feed pipe 3 and sprayed into the inner cavity of drying kettle 1 through the atomizing nozzle 4 for drying. The dried material is discharged through the discharge pipe 5. The anti-clogging structure 6 is activated to clear the discharge pipe 5, preventing the material from clogging the discharge pipe 5, thereby shortening the time required for the liquid material drying process, increasing the working efficiency of the drying equipment, preventing the discharge port of drying kettle 1 from being blocked, avoiding the need for personnel to clear the blockage, and reducing the workload of the personnel.
[0025] The anti-clogging structure 6 includes a stepper motor 61, which is fixedly connected to the outer wall of the discharge pipe 5 via a mounting plate. The output shaft of the stepper motor 61 is fixedly connected to a rotating rod 62. The other end of the rotating rod 62 passes through the discharge pipe 5 and is rotatably connected to the inner wall of the discharge pipe 5 via a rotating shaft. A guide plate 63 is fixedly connected to the surface of the rotating rod 62. The guide plate 63 is located in the inner cavity of the discharge pipe 5. When the stepper motor 61 is started, it provides driving force to drive the rotating rod 62 to rotate. The rotating rod 62 drives the guide plate 63 to rotate inside the discharge pipe 5, so that the guide plate 63 pushes the material to move.
[0026] The guide plate 63 is arc-shaped and there are four sets of guide plates 63. The four sets of guide plates 63 are arranged in an impeller shape. The four sets of guide plates 63 are arranged in an impeller shape to clear and guide the material in the discharge pipe 5 and prevent the material from accumulating and blocking the discharge pipe 5.
[0027] The air supply assembly 7 includes a blower 71, which is fixedly connected to the outer wall of the drying kettle 1 via a mounting plate. The air outlet of the blower 71 is connected to an air supply pipe 72, and the other end of the air supply pipe 72 extends through and into the inner cavity of the drying kettle 1. The air inlet of the blower 71 is connected to an air inlet pipe 73, and the other end of the air inlet pipe 73 is attached to a dust cover 74. When the blower 71 is started, it provides driving force, causing the air inlet pipe 73 to draw in external air. After the dust in the air is filtered by the dust cover 74, the air is sent into the air supply pipe 72. The air supply pipe 72 sends the air into the interior of the drying kettle 1. The air drives the heat inside the drying kettle 1 to flow rapidly, increasing the heating efficiency of the heating tube 8.
[0028] The top of the drying kettle 1 is also provided with an air outlet 10. The inner cavity of the air outlet 10 is equipped with a filter screen. The air outlet 10 allows the air inside the drying kettle 1 to be discharged through the air outlet 10. The filter screen filters the material in the air and prevents the material from being discharged from the air outlet 10.
[0029] A temperature display 11 is installed on the outer wall of the drying kettle 1. The temperature display 11 is electrically connected to the temperature sensor 9. The temperature display 11 allows the staff to easily observe the heating temperature inside the drying kettle 1.
[0030] The surface of the drying vessel 1 is provided with a slot, and an observation window 12 is embedded in the inner cavity of the slot. The observation window 12 is transparent, allowing the staff to easily observe the drying process of the liquid material.
[0031] In practical use: The heating element 8 is activated to heat the interior of the drying vessel 1. Then, the blower 71 is activated to provide driving force, causing the air inlet pipe 73 to draw in external air. After the dust is filtered by the dust cover 74, the air is sent into the air supply pipe 72. The air supply pipe 72 then delivers the air into the interior of the drying vessel 1. The air causes the heat inside the drying vessel 1 to flow rapidly, increasing the heating efficiency of the heating element 8. Once the temperature inside the drying vessel 1 is reached, the liquid material is fed into the atomizing nozzle 4 through the feed pipe 3. The atomizing nozzle 4 atomizes and sprays the liquid material into the interior of the drying vessel 1. The material is dried and discharged through the discharge pipe 5. The stepper motor 61 is started to provide driving force to drive the rotating rod 62 to rotate. The rotating rod 62 drives the guide plate 63 to rotate inside the discharge pipe 5. The four sets of guide plates 63 are arranged in an impeller shape to clear and guide the material in the discharge pipe 5, avoiding the accumulation and blockage of material in the discharge pipe 5. This shortens the time required for the material to dry, increases the working efficiency of the drying equipment, avoids blockage of the discharge port of the drying kettle 1, avoids the need for personnel to clear the blockage, and reduces the workload of the personnel.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A drying machine for producing polyferric sulfate flocculant, comprising a drying kettle (1), characterized in that: The bottom end of the drying kettle (1) is fixedly connected to a mounting frame (2), the top end of the drying kettle (1) is provided with a feed pipe (3), the bottom end of the feed pipe (3) passes through the wall of the drying kettle (1) and is connected to an atomizing nozzle (4), the atomizing nozzle (4) is located in the inner cavity of the drying kettle (1), a discharge pipe (5) is opened on the lower surface of the drying kettle (1), the inner cavity of the discharge pipe (5) is provided with an anti-blocking structure (6) for preventing blockage, the outer wall of the drying kettle (1) is provided with an air supply component (7) for increasing the drying efficiency, the inner cavity of the drying kettle (1) is provided with a heating pipe (8) and a temperature sensor (9) for heating, and the heating pipe (8) is arranged in a spiral shape.
2. A drying machine for producing polyferric sulfate flocculant according to claim 1, characterized in that: The anti-blocking structure (6) comprises a stepper motor (61), wherein the stepper motor (61) is fixedly connected to the outer wall of the discharge pipe (5) via a mounting plate, and the output shaft of the stepper motor (61) is fixedly connected to a rotating rod (62), the other end of the rotating rod (62) passes through the discharge pipe (5) and is rotatably connected to the inner wall of the discharge pipe (5) via a rotating shaft, and a guide plate (63) is fixedly connected to the surface of the rotating rod (62), and the guide plate (63) is located in the inner cavity of the discharge pipe (5).
3. A drying machine for producing polyferric sulfate flocculant according to claim 2, characterized in that: The guide plates (63) are arranged in an arc shape, and four groups of the guide plates (63) are arranged. The four groups of guide plates (63) are combined to form an impeller shape.
4. A drying machine for producing polyferric sulfate flocculant according to claim 1, characterized in that: The air supply assembly (7) comprises an air supply fan (71), the air supply fan (71) being fixedly connected to the outer wall of the drying kettle (1) via a mounting plate, the air supply port of the air supply fan (71) being connected to an air supply pipe (72), the other end of the air supply pipe (72) passing through and extending to the inner cavity of the drying kettle (1), the air inlet of the air supply fan (71) being connected to an air inlet pipe (73), the other end of the air inlet pipe (73) being bolted to a dust cover (74).
5. A drying machine for producing polyferric sulfate flocculant according to claim 1, characterized in that: The top of the drying kettle (1) is also provided with an air outlet (10), and a filter screen is embedded in the inner cavity of the air outlet (10).
6. A drying machine for producing polyferric sulfate flocculant according to claim 1, characterized in that: A temperature display (11) is installed on the outer wall of the drying kettle (1), and the temperature display (11) is electrically connected to the temperature sensor (9).
7. A drying machine for producing polyferric sulfate flocculant according to claim 1, characterized in that: A notch is provided on the surface of the drying kettle (1), and an observation window (12) is embedded in the inner cavity of the notch of the drying kettle (1), wherein the observation window (12) is transparent.
Citation Information
Patent Citations
Dryer in polyferric sulfate flocculant production process
CN217828894U
