Fruit juice ingredient control system

Abstract

The utility model discloses a fruit juice ingredient control system which comprises a box body, four supporting legs which are symmetrically distributed in pairs are fixedly installed at the bottom of the box body, a partition plate is fixedly installed in the box body, and a mixing and stirring mechanism used for mixing fruit juice ingredients is arranged on the box body. The box body is also provided with an anti-precipitation mechanism for preventing fruit juice from layering; the mixing and stirring mechanism comprises a mounting frame, a motor, a stirring shaft and a plurality of stirring blades; the mounting frame is fixedly mounted at the top of the box body. The device is reasonable in design and good in practicability, added fruit juice ingredients can be fully stirred, the annular inner wall of the box body can be scraped and cleaned through the scraping rod, the fruit juice ingredients are prevented from being attached to the wall, production loss is reduced, power transmission can be conducted through the transmission rod, then the rotating shaft is driven to rotate slowly, and the production efficiency is improved. The precipitation and segregation phenomena when the juice is transferred below the partition plate are avoided, and the production quality of the juice is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of juice processing equipment, in particular to a juice ingredient control system. Background Art

[0002] Juice is widely loved by consumers, especially children and young people, because of its sweet taste. Juice is generally made by mixing pure juice, auxiliary ingredients, purified water, etc. During the production process, pure juice, auxiliary ingredients and purified water are added to the mixing tank through different pipelines for mixing, and then the mixed liquid is transported to the subsequent equipment for the next process or filled and shipped according to the production process.

[0003] In the prior art, pure fruit juice, auxiliary additives and purified water are mixed and stirred in a mixing tank and then output through a pipeline. Due to the large capacity of the mixing tank, the pulp and powdered auxiliary ingredients will sink during the mixed liquid transportation process. If they are directly filled and shipped out of the factory, it will cause problems with product quality.

[0004] In response to the above problem, a juice ingredient control system is disclosed in Chinese patent announcement No. CN213556772U, the technical points of which are: including a mixing tank, a storage tank and a feeding through-pipe, the feeding through-pipe connects the mixing tank and the storage tank, so that the liquids in the mixing tank and the storage tank are kept balanced, ingredients such as ingredients, purified water, and pure juice are added to the ingredient hopper, the ingredients enter the mixing chamber of the mixing tank through the ingredient pipe, the first stirring shaft drives the first stirring blade to rotate and stir, the mixed liquid enters the storage tank through the feeding through-pipe, a second stirring shaft is arranged in the storage tank, the second stirring shaft can drive the liquid in the storage tank to flow from the bottom of the storage chamber to the upper part, thereby realizing the second stirring of the liquid.

[0005] In actual operation, it is found that the above scheme still has at least the following defects: the device is provided with a mixing tube and a storage tank, which occupies a large area, and pump equipment is also required to transfer the juice liquid, which increases energy consumption. At the same time, multiple people are required to supervise the production, which increases the production cost. Therefore, we propose a juice ingredient control system to solve the above problems. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a juice ingredient control system, which solves the problem that the mixing tube and the storage tank occupy a large area, and that pump equipment is required to transfer the juice liquid, which increases energy consumption, and requires multiple people to supervise the production, thereby increasing production costs.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a juice ingredient control system, including a box body, four supporting legs symmetrically distributed in pairs are fixedly installed at the bottom of the box body, a partition is fixedly installed in the box body, a mixing and stirring mechanism for mixing juice ingredients is arranged on the box body, and an anti-sedimentation mechanism for preventing juice stratification is also arranged on the box body; the mixing and stirring mechanism includes a mounting frame, a motor, a stirring shaft and a plurality of stirring blades, the mounting frame is fixedly installed on the top of the box body, the motor is fixedly installed in the mounting frame, the stirring shaft is fixedly installed on the output shaft end of the motor, the bottom end of the stirring shaft extends into the box body and is located above the partition, and the plurality of stirring blades are fixedly installed on the stirring shaft and are symmetrically distributed; the anti-sedimentation mechanism includes two mounting frames, a motor, a stirring shaft and a plurality of stirring blades. A mounting plate, a transmission rod, a first gear, a second gear, a first chain, a rotating shaft, a third gear, a fourth gear, a second chain and a plurality of fan blades. The two mounting plates are fixedly mounted on the left side of the box and are symmetrically distributed up and down. The transmission rod is rotatably mounted on the two mounting plates. The first gear is fixedly sleeved on the top of the transmission rod, the second gear is fixedly sleeved on the output shaft of the motor, the first chain is wound around the first gear and the second gear, the rotating shaft is rotatably mounted on the bottom of the box and the top of the rotating shaft extends into the box, the third gear is fixedly sleeved on the bottom end of the rotating shaft, the fourth gear is fixedly sleeved on the bottom end of the transmission rod, the second chain is wound around the third gear and the fourth gear, and a plurality of fan blades are fixedly mounted on the rotating shaft and are located in the box, and the plurality of fan blades are symmetrically distributed.

[0010] Preferably, two symmetrically distributed feed hoppers are fixedly mounted on the top of the box body, and the two feed hoppers are respectively located on the left and right sides of the mounting frame.

[0011] Preferably, the top of the partition is funnel-shaped, a discharge pipe is fixedly installed at the bottom of the partition, and a discharge solenoid valve is fixedly installed on the discharge pipe.

[0012] Preferably, scraper rods are fixedly mounted on the stirring shaft and the rotating shaft, and the two scraper rods are in sliding contact with the annular inner wall of the box body.

[0013] Preferably, a collection trough is opened on the inner wall of the bottom of the box body, and two symmetrically distributed discharge pipes are fixedly installed at the bottom of the collection trough, and the bottom ends of the two discharge pipes extend out of the box body. A three-way pipe is fixedly installed at the bottom end of the right discharge pipe, and a connecting pipe is fixedly installed on the left side of the three-way pipe. The left end of the connecting pipe is fixedly connected to the discharge pipe on the left, and a feed pipe is fixedly installed on the right side of the three-way pipe.

[0014] Preferably, electric heating blocks are fixedly mounted on the top of the partition and the bottom inner wall of the box body, and a plurality of electric heating blocks are symmetrically distributed.

[0015] (III) Beneficial effects

[0016] The utility model provides a juice ingredient control system, which has the following beneficial effects:

[0017] (1) This juice ingredient control system can fully stir the added juice ingredients by utilizing a mixing and stirring mechanism composed of a mounting frame, a motor, a stirring shaft and a plurality of stirring blades, and can scrape and clean the annular inner wall of the box body through a scraping rod to prevent the juice ingredients from adhering to the wall and reduce production losses.

[0018] (2) This juice ingredient control system uses an anti-sedimentation mechanism composed of two mounting plates, a transmission rod, a first gear, a second gear, a first chain, a rotating shaft, a third gear, a fourth gear, a second chain and a plurality of fan blades. The transmission rod can be used for power transmission, thereby driving the rotating shaft to rotate slowly, thereby avoiding sedimentation and segregation when the juice is transferred to the bottom of the partition, thereby improving the production quality of the juice. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the main view of the utility model;

[0021] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the internal sectional structure of the utility model.

[0023] In the figure: 1. box body; 2. supporting legs; 3. partition; 4. mounting frame; 5. motor; 6. stirring shaft; 7. stirring blade; 8. mounting plate; 9. transmission rod; 10. first gear; 11. second gear; 12. first chain; 13. rotating shaft; 14. third gear; 15. fourth gear; 16. second chain; 17. fan blade; 18. feed hopper; 19. discharge pipe; 20. discharge solenoid valve; 21. scraper rod; 22. collecting trough; 23. discharge pipe; 24. three-way pipe; 25. connecting pipe; 26. conveying pipe; 27. electric heating block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-4As shown, the utility model provides a technical solution: a juice ingredient control system, comprising a box body 1, four supporting legs 2 symmetrically distributed in pairs are fixedly installed at the bottom of the box body 1, a partition 3 is fixedly installed inside the box body 1, a mixing and stirring mechanism for mixing juice ingredients is arranged on the box body 1, and an anti-sedimentation mechanism for preventing juice stratification is also arranged on the box body 1;

[0026] The mixing and stirring mechanism includes a mounting frame 4, a motor 5, a stirring shaft 6 and a plurality of stirring blades 7. The mounting frame 4 is fixedly mounted on the top of the box body 1, the motor 5 is fixedly mounted in the mounting frame 4, the motor 5 is used to drive the stirring shaft 6 to rotate, the stirring shaft 6 is fixedly mounted on the output shaft end of the motor 5, the bottom end of the stirring shaft 6 extends into the box body 1 and is located above the partition 3, and the plurality of stirring blades 7 are fixedly mounted on the stirring shaft 6 and are symmetrically distributed;

[0027] The anti-sedimentation mechanism includes two mounting plates 8, a transmission rod 9, a first gear 10, a second gear 11, a first chain 12, a rotating shaft 13, a third gear 14, a fourth gear 15, a second chain 16 and a plurality of fan blades 17. The two mounting plates 8 are fixedly mounted on the left side of the housing 1 and are symmetrically distributed up and down. The transmission rod 9 is rotatably mounted on the two mounting plates 8. The first gear 10 is fixedly sleeved on the top end of the transmission rod 9. The second gear 11 is fixedly sleeved on the output shaft of the motor 5. The first chain 12 is wound around the first gear 10 and the second gear 11. By utilizing the joint action of the first gear 10, the second gear 11 and the first chain 12, the rotation of the motor 5 can be transmitted to the transmission rod 9. The rotating shaft 13 is rotatably mounted on the bottom of the housing 1 and the top end of the rotating shaft 13 extends into the housing 1. The third gear 14 is fixedly sleeved on the rotating shaft At the bottom end of the shaft 13, the fourth gear 15 is fixedly sleeved on the bottom end of the transmission rod 9, and the second chain 16 is wound around the third gear 14 and the fourth gear 15. By utilizing the joint action of the third gear 14, the fourth gear 15 and the second chain 16, the rotation of the transmission rod 9 can be transmitted to the rotating shaft 13, driving the plurality of blades 17 to rotate. It should be noted that the first gear 10, the second gear 11 and the fourth gear 15 have the same size model, the diameter and the number of teeth of the third gear 13 are greater than the diameter and the number of teeth of the third gear 15, so that the rotation speed of the rotating shaft 13 is less than the rotation speed of the stirring shaft 6. The slow rotation of the rotating shaft 13 can avoid the precipitation and segregation of the produced juice, thereby improving the production quality of the juice. The plurality of blades 17 are fixedly mounted on the rotating shaft 13 and are located in the box body 1, and the plurality of blades 17 are symmetrically distributed.

[0028] Two symmetrically distributed feed hoppers 18 are fixedly mounted on the top of the box body 1 , and the two feed hoppers 18 are respectively located on the left and right sides of the mounting frame 4 .

[0029] The top of the partition 3 is funnel-shaped, and a discharge pipe 19 is fixedly installed at the bottom of the partition 3. A discharge solenoid valve 20 is fixedly installed on the discharge pipe 19. The produced juice can be transferred to the bottom of the partition through the discharge solenoid valve 20, waiting to be transported to the filling machine for filling.

[0030] Scraper rods 21 are fixedly mounted on the stirring shaft 6 and the rotating shaft 13. The two scraper rods 21 are in sliding contact with the annular inner wall of the box body 1. By using the two scraper rods 21, the annular inner wall of the box body 1 can be cleaned to prevent juice and ingredients from adhering to the wall and reduce production losses.

[0031] A collecting trough 22 is provided on the inner wall of the bottom of the box body 1, and two symmetrically distributed discharge pipes 23 are fixedly installed at the bottom of the collecting trough 22. The bottom ends of the two discharge pipes 23 extend to the outside of the box body 1. A three-way pipe 24 is fixedly installed at the bottom end of the right discharge pipe 23, and a connecting pipe 25 is fixedly installed on the left side of the three-way pipe 24. The left end of the connecting pipe 25 is fixedly connected to the discharge pipe 23 on the left, and a feed pipe 26 is fixedly installed on the right side of the three-way pipe 24.

[0032] Electric heating blocks 27 are fixedly installed on the top of the partition 3 and the bottom inner wall of the box body 1. The multiple electric heating blocks 27 are symmetrically distributed. By using two electric heating blocks 27, the production temperature of the juice can be regulated, further improving the production efficiency and quality of the juice.

[0033] In this embodiment, a control switch is installed on the box body 1, and the motor 5, the discharge solenoid valve 20, the multiple electric heating blocks 27 and the control switch are electrically connected to the external power line through wires in sequence to form a loop. The control switch can control the start and stop of the motor 5, the discharge solenoid valve 20 and the multiple electric heating blocks 27 respectively.

[0034] Through the above structure, a juice ingredient control system provided by the utility model can fully stir the added juice ingredients, and can scrape and clean the annular inner wall of the box body 1 through the scraper rod 21, so as to avoid the juice ingredients from adhering to the wall and reduce production losses. The transmission rod 9 can also be used for power transmission, thereby driving the rotating shaft 13 to rotate slowly, so as to avoid the precipitation and segregation phenomenon when the juice is transferred to the bottom of the partition 3, thereby improving the production quality of the juice. When used specifically, the two feed hoppers 18 can be used to conveniently add juice ingredients into the box body 1, and then the motor 5 is controlled to run, and the motor 5 drives the stirring shaft 6 to rotate, and the stirring shaft 6 drives multiple stirring blades 7 to fully stir the juice ingredients. According to needs, the electric heating block 27 on the partition 3 is controlled to run, so as to increase the temperature of juice production and improve the production efficiency of the juice. When the juice production is completed, the discharge solenoid valve 20 is opened to transfer the produced juice to the bottom of the partition 3, so that the fruit juice can be added again. In order to prevent the juice transferred to the bottom of the partition from sedimentation and segregation, the rotation of the motor 5 can be transmitted to the transmission rod 9 by utilizing the joint action of the first gear 10, the second gear 11 and the first chain 12, and then the rotation of the transmission rod 9 can be transmitted to the rotating shaft 13 by utilizing the joint action of the third gear 14, the fourth gear 15 and the second chain 16, so as to drive the plurality of fan blades 17 to rotate. Since the diameter and the number of teeth of the third gear 13 are greater than the diameter and the number of teeth of the third gear 15, the rotation speed of the rotating shaft 13 is less than the rotation speed of the stirring shaft 6. The slow rotation of the rotating shaft 13 can avoid the sedimentation and segregation of the produced juice, thereby improving the production quality of the juice. During the entire production process of the juice, the stirring shaft 6 and the rotating shaft 13 always drive the scraper rod 21 to rotate, clean the annular inner wall of the box body 1, avoid the juice and ingredients from adhering to the annular inner wall of the box body 1, and reduce production losses and costs.

[0035] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A juice ingredient control system, characterized in that: The invention comprises a box body (1), the bottom of which is fixedly provided with four supporting legs (2) which are symmetrically distributed in pairs, a partition (3) is fixedly provided inside the box body (1), a mixing and stirring mechanism for mixing juice ingredients is provided on the box body (1), and an anti-sedimentation mechanism for preventing juice stratification is also provided on the box body (1); The mixing and stirring mechanism comprises a mounting frame (4), a motor (5), a stirring shaft (6) and a plurality of stirring blades (7); the mounting frame (4) is fixedly mounted on the top of the box body (1); the motor (5) is fixedly mounted in the mounting frame (4); the stirring shaft (6) is fixedly mounted on the output shaft end of the motor (5); the bottom end of the stirring shaft (6) extends into the box body (1) and is located above the partition (3); and the plurality of stirring blades (7) are fixedly mounted on the stirring shaft (6) and are symmetrically distributed; The anti-sedimentation mechanism comprises two mounting plates (8), a transmission rod (9), a first gear (10), a second gear (11), a first chain (12), a rotating shaft (13), a third gear (14), a fourth gear (15), a second chain (16) and a plurality of blades (17). The two mounting plates (8) are fixedly mounted on the left side of the box body (1) and are symmetrically distributed up and down. The transmission rod (9) is rotatably mounted on the two mounting plates (8). The first gear (10) is fixedly sleeved on the top end of the transmission rod (9). The second gear (11) is fixedly sleeved on the output shaft of the motor (5). A chain (12) is wound around the first gear (10) and the second gear (11); the rotating shaft (13) is rotatably mounted at the bottom of the housing (1) and the top of the rotating shaft (13) extends into the housing (1); the third gear (14) is fixedly sleeved on the bottom end of the rotating shaft (13); the fourth gear (15) is fixedly sleeved on the bottom end of the transmission rod (9); the second chain (16) is wound around the third gear (14) and the fourth gear (15); a plurality of fan blades (17) are fixedly mounted on the rotating shaft (13) and located in the housing (1); and the plurality of fan blades (17) are symmetrically distributed.

2. A juice ingredient control system according to claim 1, characterized in that: Two symmetrically distributed feed hoppers (18) are fixedly mounted on the top of the box body (1), and the two feed hoppers (18) are respectively located on the left and right sides of the mounting frame (4).

3. A juice ingredient control system according to claim 1, characterized in that: The top of the partition (3) is in a funnel-shaped structure, a discharge pipe (19) is fixedly mounted on the bottom of the partition (3), and a discharge solenoid valve (20) is fixedly mounted on the discharge pipe (19).

4. A juice ingredient control system according to claim 1, characterized in that: The stirring shaft (6) and the rotating shaft (13) are both fixedly mounted with scraper rods (21), and the two scraper rods (21) are both in sliding contact with the annular inner wall of the box body (1).

5. A juice ingredient control system according to claim 1, characterized in that: A material collecting trough (22) is provided on the inner wall at the bottom of the box body (1), and two symmetrically distributed discharge pipes (23) are fixedly installed at the bottom of the material collecting trough (22), and the bottom ends of the two discharge pipes (23) extend outside the box body (1), and a three-way pipe (24) is fixedly installed at the bottom end of the right discharge pipe (23), and a connecting pipe (25) is fixedly installed on the left side of the three-way pipe (24), and the left end of the connecting pipe (25) is fixedly connected to the discharge pipe (23) on the left side, and a conveying pipe (26) is fixedly installed on the right side of the three-way pipe (24).

6. A juice ingredient control system according to claim 1, characterized in that: Electric heating blocks (27) are fixedly mounted on the top of the partition (3) and the bottom inner wall of the box body (1), and a plurality of the electric heating blocks (27) are symmetrically distributed.

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