Multi-purpose sand blasting and paint spraying equipment for inner walls of medium-large storage tanks

By designing automated sandblasting and painting equipment for the inner wall of medium and large storage tanks, and using components such as drive motors, reducers and electric telescopic rods, automatic spraying of the inner wall of the storage tank is achieved, solving the low efficiency and safety risks of manual operation in the existing technology. The problem of improving work efficiency and safety.

CN222240997UActive Publication Date: 2024-12-27TIANJIN SANQUAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420936771.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-27
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The sandblasting and painting equipment of existing medium and large storage tanks rely on manual operation, which is inefficient and has safety risks.

Method used

A multi-purpose sandblasting and painting equipment is designed, including base, support seat, positioning cylinder, limiting mechanism, driven wheel, driving wheel, drive assembly, mobile guide assembly, mounting plate, high-pressure sandblasting gun, paint gun and control The chassis realizes automatic spraying and movement by driving motors, reducers, couplings, motors, screws, sliders and electric telescopic rods, reducing the intensity of manual labor.

Benefits of technology

It greatly improves work efficiency, reduces the risk of manual operation, realizes complete paint or sandblasting of the inner wall of the storage tank, and reduces the intensity of manual labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multipurpose sand blasting and paint spraying device for the inner wall of a medium-large storage tank is characterized by comprising a base, a supporting seat, a positioning cylinder, a limiting mechanism, a driven wheel, a driving wheel, a driving assembly, a main supporting frame, an auxiliary supporting frame, a movable guide rail assembly, a mounting plate, a high-pressure sand blasting gun, a paint spraying gun, a reciprocating movement assembly and a control machine box. The storage tank is conveyed into the positioning barrel, the limiting mechanisms are adjusted to limit and fix the storage tank, then the auxiliary supporting frame is installed, a control panel on the control machine box is used for operating and selecting to conduct paint spraying or sand blasting, and an electric telescopic rod controls a paint spraying gun or a high-pressure sand blasting gun to move to adjust the distance from the inner wall of the storage tank. A motor in the movable guide rail assembly controls a spray gun to move linearly, complete paint spraying or sand blasting is carried out on the inner wall of the storage tank, only the case needs to be manually operated and controlled in the whole process, the labor intensity of workers is greatly relieved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandblasting and paint spraying equipment for the inner wall of a medium-sized or large-sized storage tank, in particular to multi-purpose sandblasting and paint spraying equipment for the inner wall of a medium-sized or large-sized storage tank. Background Art

[0002] Storage tanks are equipment for storing liquids, gases and other substances. The quality of their inner walls is directly related to the quality, safety and life of the stored materials. Defects in the inner wall can cause liquid and gas leakage, affecting production safety. Sandblasting can remove burrs, oxides, rust and other impurities on the inner wall of the tank, ensure that the inner wall surface is smooth and flat, and avoid minor defects such as lines and holes on the inner wall of the tank, thereby improving the quality of the inner wall of the tank. The inner wall of some water storage tanks needs to be sprayed with anti-rust paint. The principle is to form a protective film by coating the metal surface with anti-rust paint, which serves to isolate the water inside the tank from contact with air and prevent rust. Anti-rust paint is usually made of durable materials such as polyurethane and epoxy resin. These materials are water-resistant, acid-resistant, weather-resistant and highly adhesive, and can protect the inner wall of the tank for a long time.

[0003] At present, the sandblasting and painting of the inner wall of medium and large storage tanks are all done by workers using safety belts and safety nets to ensure the personal safety of construction workers. Manual construction not only has low work efficiency, but also still has safety risks. Therefore, it is necessary to design a multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks. Utility Model Content

[0004] In view of the above technical problems, the utility model provides a multi-purpose sandblasting and paint spraying equipment for the inner wall of medium and large storage tanks, which is characterized by comprising a base, a support seat, a positioning cylinder, a limiting mechanism, a driven wheel, a driving wheel, a driving assembly, a main support frame, an auxiliary support frame, a movable guide rail assembly, a mounting plate, a high-pressure sandblasting gun, a paint spraying gun, a reciprocating moving assembly, and a control chassis. The base is fixedly connected to the support seat, and the positioning cylinder is installed on the support seat through a bearing. Limiting mechanisms are provided at both ends of the positioning cylinder. A driven wheel is installed on the outer wall of one end of the positioning cylinder, and the driven wheel meshes with the driving wheel. The driving wheel is connected to the driving assembly, the inner center of the positioning cylinder is penetrated by the movable guide rail assembly, one end of the movable guide rail assembly is fixedly mounted on the main support frame, the other end of the movable guide rail assembly is detachably connected to the auxiliary support frame, the auxiliary support frame is fixed to the base by fastening bolts, the main support frame is mounted on the base, the movable guide rail assembly is connected to two mounting plates by a reciprocating moving assembly, a high-pressure sandblasting gun is mounted on one mounting plate, a paint spraying gun is mounted on the other mounting plate, and a control cabinet is installed on the base.

[0005] The driving assembly is composed of a driving motor, a reducer and a coupling. The output end of the driving motor is connected to the reducer through a coupling, and the reducer is connected to the driving wheel through a connecting shaft.

[0006] The limiting mechanism is composed of an adjusting screw and a limiting plate. The adjusting screw is threadedly connected to a threaded hole provided on the positioning cylinder, and the limiting plate is installed at the end of the adjusting screw.

[0007] The movable guide rail assembly comprises a guide rail, a motor, a screw rod, a limit column and a slider. One end of the guide rail is connected to the main support frame, and the other end of the guide rail is connected to the auxiliary support frame by a bolt. The guide rail is installed with a screw rod through a bearing. One end of the screw rod is connected to the motor installed at the end of the guide rail. The slider is threadedly connected to the screw rod. The limit holes set at both ends of the slider pass through the limit column. The two ends of the limit column are respectively installed on the vertical plate of the guide rail.

[0008] The reciprocating moving assembly is composed of an electric telescopic rod and a connecting plate. The two electric telescopic rods are respectively installed at the two ends of the slider. The telescopic ends of the electric telescopic rods are connected to the connecting plate, and the connecting plate is connected to the mounting plate.

[0009] Specifically, the controller disposed in the control chassis is electrically connected to the drive motor, the motor, the electric telescopic rod, the high-pressure sandblasting gun, the paint spray gun and other electronic components to control the operation of the electronic equipment in the present application.

[0010] Specifically, a control panel is provided on the control chassis.

[0011] Specifically, the high-pressure sandblasting gun is connected to the sandblasting box, and the paint spraying gun is connected to the paint spraying box.

[0012] Beneficial effects of the utility model:

[0013] During use of the utility model, the storage tank is sent into the positioning cylinder, and the adjusting screw is rotated to adjust each group of limit mechanisms to limit and fix the storage tank, and then the auxiliary support frame is bolted to the base and connected to one end of the guide rail, and then the control panel on the control box is operated to select whether to spray paint or sandblast, and the controller receives the command and transmits it to the corresponding electronic components to work, and the driving motor controls the fixed cylinder to drive the storage tank to rotate, and the electric telescopic rod controls the paint gun or the high-pressure sandblasting gun to move and adjust the distance with the inner wall of the storage tank, and then the inner wall of the rotating storage tank is sprayed with paint or sandblasted, and the motor in the mobile guide rail assembly controls the linear movement of the spray gun to completely spray paint or sandblast the storage inner wall, and the entire process only requires manual operation of the control box, which greatly reduces the labor intensity of manual labor, the mechanical operation work, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1The utility model is a side view schematic diagram of the overall structure of a multi-purpose sandblasting and painting equipment for the inner wall of a medium-sized or large storage tank;

[0015] Figure 2 It is a schematic diagram of the overall structure of the multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks of the utility model;

[0016] Figure 3 It is a rear view schematic diagram of the overall structure of the multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks of the utility model;

[0017] Figure 4 It is a rear view schematic diagram of the local structure of the slider of the multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks of the utility model;

[0018] Figure 5 The schematic diagram of the structure of the multi-purpose sandblasting and paint spraying equipment for the inner wall of medium and large storage tanks of the utility model after the limited fixing of the storage tank is shown in the figure: 111. Storage tank, 1. Base, 2. Support seat, 3. Fixed cylinder, 41. Adjusting screw, 42. Limiting plate, 51. Driving motor, 52. Coupling, 53. Reducer, 54. Driving wheel, 55. Driven wheel, 61. Guide rail, 62. Motor, 63. Screw, 64. Slider, 65. Limiting column, 71. Electric telescopic rod, 72. Connecting plate, 8. Mounting plate, 81. Paint spray gun, 82. High-pressure sandblasting gun, 91. Main support frame, 10. Control chassis, 101. Control panel. DETAILED DESCRIPTION

[0019] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0022] Example 1

[0023] As shown in the figure, the base 1 is fixedly connected to the support base 2, and the positioning cylinder 3 is installed on the support base 2 through a bearing. Limiting mechanisms are provided at both ends of the positioning cylinder 3. The limiting mechanisms are composed of an adjusting screw 41 and a limiting plate 42. The adjusting screw 41 is threadedly connected to the threaded hole set on the positioning cylinder 3. The end of the adjusting screw 41 is provided with a limiting plate 42. A driven wheel 55 is installed on the outer wall of one end of the positioning cylinder 3. The driven wheel 55 is meshed and connected with the driving wheel 54. The driving wheel 54 is connected to the reducer 53 through a connecting shaft. The reducer 53 is connected to the driving motor 51 through a coupling 52. The reducer 53 and the driving motor 51 are both installed on the base 1.

[0024] The center of the interior of the positioning cylinder 3 is penetrated by the movable guide assembly. One end of the guide rail 61 in the movable guide rail assembly is fixedly mounted on the main support frame 91. The other end of the guide rail 61 is connected to the auxiliary support frame 92 by bolts. The auxiliary support frame 92 is fixed to the base 1 by fastening bolts, and the main support frame 91 is also mounted on the base 1. The guide rail 61 is mounted with a screw rod 63 through a bearing. One end of the screw rod 63 is connected to the motor 62 mounted at the end of the guide rail 61. The screw rod 63 is threadedly connected to the slider 64. The limiting holes set at both ends of the slider 64 are penetrated by the limiting columns 65 installed on the guide rail 61.

[0025] like Figure 4, electric telescopic push rods 71 ​​are respectively installed at both ends of the slider 64, and the telescopic ends of the electric telescopic rods 71 ​​are connected to the mounting plates 8 through the connecting plates 72. A high-pressure sandblasting gun 82 is installed on one mounting plate 8, and a paint spraying gun 81 is installed on the other mounting plate 8. The high-pressure sandblasting gun 82 is connected to external sandblasting boxes and other equipment, and the paint spraying gun 81 is connected to external paint spraying boxes and other equipment to transport the required materials for spraying and provide power to the spray gun. A control chassis 10 is installed on the base 1, and a control panel 101 is provided on the control chassis 10 for starting and controlling the operation of the equipment. The controller arranged in the control chassis 10 is electrically connected to the drive motor 51, the motor 62, the electric telescopic rod 71, the high-pressure sandblasting gun 82, the paint spraying gun 81 and other electronic components to control the operation of the electronic equipment in this application.

[0026] It should be noted that the connection between the paint spray gun and external equipment such as the paint spray box and the connection between the high-pressure sandblasting gun and external equipment such as the sandblasting box are all existing technical means, so this application does not draw or describe this part of the structure in detail in the figure.

[0027] Example 2

[0028] When using the utility model, the staff sends the storage tank 111 into the positioning cylinder 3 through a conveying device such as a crane, and adjusts each set of limit mechanisms by rotating the adjusting screw 41. In this application, three sets of limit mechanisms are set at each end of the positioning cylinder 3 to limit and fix the storage tank 111. The angle between two adjacent limit mechanisms is 120 degrees. The limit mechanism is adjusted so that the limit plate 42 is against the outer wall of the storage tank 111. After the positioning is completed, the staff fixes the auxiliary support frame 92 to the base 1 by bolts and connects it to one end of the guide rail 61, and supports both ends of the guide rail 61 with the main support frame 91. The auxiliary support frame 92 is designed to be detachable, which does not affect the movement and transportation of the storage tank 111 into the positioning cylinder 3 and the removal after construction, and can also support one end of the guide rail 61.

[0029] The staff operates on the control panel 101 on the control box 10 to select whether to spray paint or sandblast. After receiving the command, the controller transmits it to the corresponding electronic components to work. The electric telescopic rod 71 controls the movement of the paint spray gun 81 or the high-pressure sandblasting gun 82 to adjust the distance between the spray gun and the inner wall of the storage tank 111. Then the driving motor 51 drives the driven wheel 55 to rotate through the driving wheel 54, controls the fixed cylinder 3 to drive the storage tank 111 to rotate, and the spray gun sprays paint or sandblasts the inner wall of the rotating storage tank 111. During the spraying process, the motor 62 and the screw 63 in the moving guide rail assembly realize the axial movement of the slider 64, control the spray gun to move linearly inside the storage tank 111, and perform complete painting or sandblasting on the inner wall of the storage tank 111. The whole process only requires manual operation of the control box and the disassembly and installation of the auxiliary support frame 92, which greatly reduces the labor intensity of manual labor. Mechanical equipment is used for spraying work, which also greatly improves work efficiency.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks, characterized by The cam is provided with a plurality of guide rails, each of which is provided with a plurality of guide rails, and the guide rails are connected to the plurality of guide rails by a plurality of guide rails.

2. The multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks according to claim 1 is characterized in that The driving assembly is composed of a driving motor, a reducer and a coupling. The output end of the driving motor is connected to the reducer through the coupling, and the reducer is connected to the driving wheel through a connecting shaft.

3. The multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks according to claim 1 is characterized in that The limiting mechanism is composed of an adjusting screw and a limiting plate. The adjusting screw is threadedly connected to a threaded hole arranged on the positioning cylinder, and the limiting plate is arranged at the end of the adjusting screw.

4. The multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks according to claim 1 is characterized in that The movable guide rail assembly includes a guide rail, a motor, a screw rod, a limit column and a slider. One end of the guide rail is connected to the main support frame, and the other end of the guide rail is connected to the auxiliary support frame by a bolt. The screw rod is installed on the guide rail through a bearing, and one end of the screw rod is connected to the motor installed at the end of the guide rail. The slider is threaded on the screw rod, and the limit columns pass through the limit holes set at both ends of the slider, and the two ends of the limit columns are respectively installed on the vertical plates of the guide rail.

5. The multi-purpose sandblasting and painting equipment for the inner wall of medium and large storage tanks according to claim 1 is characterized in that The reciprocating moving assembly is composed of an electric telescopic rod and a connecting plate. The two electric telescopic rods are respectively installed at the two ends of the slider. The telescopic ends of the electric telescopic rods are connected to the connecting plate, and the connecting plate is connected to the mounting plate.