Visual device for molten aluminum casting liquid level

By designing a liquid level visual device for casting aluminum, using components such as limit plates, rubber pads, swirl springs and pressing rods, combined with limit fixation of protective shells and magnetic blocks, the cumbersome adjustment of liquid level height in aluminum ingot production is solved. and safety hazards improve operational safety and production efficiency.

CN222242555UActive Publication Date: 2024-12-27YANGXIN COUNTY HUIHONG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420507619.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2024-12-27
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

In the production of aluminum ingots, the operation of adjusting the aluminum water level height is cumbersome and there are safety hazards, which affects the production and processing efficiency and safety of aluminum ingots in the later stage.

Method used

Aluminum water casting liquid level visual device is designed, including a display, a probe, a mounting frame, a fixing seat and a control panel. The display is fixed and adjusted by using limiting plates, rubber pads, swirl springs and pressing rods, combined with protection. The limits of the shell, slider and magnetic block are fixed to realize real-time monitoring and adjustment of liquid levels.

Benefits of technology

The aluminum water level height adjustment operation is simplified, the operation safety and production efficiency are improved, the frequent up and down ladders of the furnace eye platform are reduced, the safety risks are reduced, and the production and processing of aluminum ingots are facilitated.

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Abstract

The utility model discloses an aluminum water casting liquid level visual device which comprises a displayer, a probe is fixedly connected to the lower portion of the left side of the displayer through a connecting wire harness, the probe is installed on a furnace eye platform in the later period, installation frames are fixedly installed at the two ends of the bottom of the displayer, and fixing seats are fixedly installed on the inner sides of the bottoms of the installation frames. And the inner side of the fixed seat is fixedly connected with a first connecting rod. The molten aluminum casting liquid level visual device is provided with the protective shell, the sliding blocks, the first magnetic block and the second magnetic block, the protective shell is slidably installed in the grooves formed in the two sides of the front end of the displayer, the surface of the displayer can be well protected through the protective shell, then the sliding blocks are fixedly installed on the rear sides of the two ends of the protective shell, and the visual effect is achieved. And the rear sides of the two sliding blocks and second magnetic blocks installed at the two ends of the interior of the display can be well and conveniently limited and fixed according to the principle that the first magnetic blocks attract the second magnetic blocks installed at the two ends of the interior of the display in a special shape.
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Description

Technical Field

[0001] The utility model relates to the technical field of visual devices, in particular to a visual device for aluminum water casting liquid level. Background Art

[0002] During the production of aluminum ingots, the aluminum liquid flows into the distributor through the chute and enters the mold. The furnace eye worker adjusts the size of the furnace eye according to the aluminum liquid level in the mold to control the aluminum liquid flow rate to ensure that the size of the aluminum ingot meets the sales standard. This operation requires the furnace eye worker to go to the furnace eye platform to operate the furnace eye plug to adjust the flow rate, and then go down from the platform to the speed control shed to adjust the machine speed. This operation is relatively cumbersome and there are safety hazards in climbing up and down the ladder, which is not convenient for the later production and processing of aluminum ingots;

[0003] Therefore, we proposed an aluminum casting level visualization device that can solve the above problems well. Utility Model Content

[0004] The purpose of the utility model is to provide a device for visualizing the casting level of molten aluminum to solve the problem in the current market that the operation is complicated and climbing up and down the ladder poses a safety hazard, which is inconvenient for the subsequent production and processing of aluminum ingots.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum molten casting level visualization device, comprising a display, a probe, a mounting frame, a fixing seat and a control panel;

[0006] The display has a probe fixedly connected to the lower left side thereof through a connecting harness, and the probe is later installed on the furnace eye platform, and a control panel is provided in a slot at the lower bottom of the display;

[0007] It also includes: mounting frames are fixedly installed at both ends of the bottom of the display, and a fixing seat is fixedly installed on the inner side of the bottom of the mounting frame, and a first connecting rod is fixedly connected to the inner side of the fixing seat, the upper side of the first connecting rod is slidably installed on the rear end of the display, and a second connecting rod is connected through a groove on the inner side of the bottom of the first connecting rod, and the diameter of the second connecting rod is smaller than the diameter of the first connecting rod.

[0008] Preferably, both ends of the surface of the display are grooved and slidably installed with a protective shell, the volume of the protective shell is smaller than the volume of the display, and a pull rod is fixedly installed on the top of the protective shell, and both ends of the rear side of the protective shell are fixedly installed with sliders, and the rear sides of the two sliders are fixedly installed with first magnetic blocks, and the rear sides of the two first magnetic blocks are connected to second magnetic blocks, and the two second magnetic blocks are installed at the two inner ends of the display. By using the second magnetic blocks connected to the rear sides of the two first magnetic blocks, the position of the protective shell after movement can be easily limited and fixed, which is more convenient for later protection of the display.

[0009] Preferably, both front and rear ends of the fixing seat are grooved and slidably installed with a pressing rod, and the structures of the two pressing rods are identical, and limiting plates are fixedly installed on the inner sides of the two pressing rods, the surfaces of the two limiting plates are semicircular, and rubber pads are fixedly installed on the inner sides of the two limiting plates, and the inner sides of the two rubber pads are fitly connected to the outer side of the first connecting rod, the two rubber pads are made of rubber material, and the inner sides of the two rubber pads are fitly connected to the outer side of the first connecting rod, which not only can facilitate the limiting and fixing of the position of the fixing seat after connection, but also can facilitate the protection of the outer wall of the first connecting rod.

[0010] Preferably, the outer sides of the two pressing rods are both wrapped with vortex springs, and the structures of the two vortex springs are identical, and the outer sides of the two vortex springs are both fixedly connected to the inner walls at both ends of the fixing seat. By using the outer sides of the two vortex springs being fixedly connected to the inner walls at both ends of the fixing seat, it is very convenient to elastically reset the positions of the two pressing rods after movement in the later stage, and it is more convenient to adjust the height position of the display in the later stage.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The aluminum molten casting level visualization device is provided with a limit plate, a rubber pad, a vortex spring and a pressing rod. The pressing rods are slidably installed by slotting the front and rear ends of the fixing seat, and the inner sides of the two pressing rods are fixedly connected to the limit plates, and the surfaces of the two limit plates are circular, so that the two limit plates can well limit and fix the position of the first connecting rod, which is more convenient for limiting the position of the display after installation in the later stage, and then the inner sides of the two limit plates are provided with rubber pads, which can well protect and limit the position of the first connecting rod through the two rubber pads, and then the outer sides of the two pressing rods are connected to the two ends of the inner wall of the fixing seat through the vortex springs, which can well facilitate the elastic reset of the position of the pressing rod after pressing in the later stage, which is more convenient for adjusting the height position of the display in the later stage, and better facilitates the production and processing of aluminum ingots in the later stage;

[0013] (2) The aluminum liquid casting level visualization device is provided with a protective shell, a slider, a first magnetic block and a second magnetic block. The protective shell is slidably installed on both sides of the front end of the display by slots, so that the surface of the display can be well protected by the protective shell. Then, sliders are fixedly installed on the rear sides of both ends of the protective shell. The rear sides of the two sliders are connected to the first magnetic block and the second magnetic blocks installed at both ends of the display through the principle of special-shaped attraction. The position of the display and the protective shell can be easily limited and fixed, and the furnace eye can be adjusted more conveniently according to the aluminum liquid level displayed on the display. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the display and protective shell of the utility model;

[0016] Figure 3 It is a schematic diagram of the top-section structure of the fixing seat and the first connecting rod of the utility model;

[0017] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0018] Figure 5 It is a schematic diagram of the top-sectional structure of the display and the protective shell of the utility model.

[0019] In the figure: 1. display; 2. probe; 3. mounting bracket; 4. fixing base; 5. control panel; 6. first connecting rod; 7. second connecting rod; 8. protective shell; 9. limit plate; 10. rubber pad; 11. vortex spring; 12. pressing rod; 13. slider; 14. first magnetic block; 15. second magnetic block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: a visual device for aluminum molten casting level, comprising a display 1, a probe 2, a mounting frame 3, a fixing seat 4, a control panel 5, a first connecting rod 6, a second connecting rod 7, a protective shell 8, a limit plate 9, a rubber pad 10, a vortex spring 11, a pressing rod 12, a slider 13, a first magnetic block 14 and a second magnetic block 15;

[0022] The display 1 has a probe 2 fixedly connected to the lower left side thereof through a connecting harness, and the probe 2 is later installed on the furnace eye platform, and a control panel 5 is provided in a slot at the lower bottom of the display 1;

[0023] It also includes: mounting frames 3 are fixedly installed at both ends of the bottom of the display 1, and a fixing seat 4 is fixedly installed on the inner side of the bottom of the mounting frame 3, and a first connecting rod 6 is fixedly connected to the inner side of the fixing seat 4, the upper side of the first connecting rod 6 is slidably installed on the rear end of the display 1, and a second connecting rod 7 is connected through a groove on the inner side of the bottom of the first connecting rod 6, and the diameter of the second connecting rod 7 is smaller than the diameter of the first connecting rod 6.

[0024] Both ends of the surface of the display 1 are grooved and slidably mounted with a protective shell 8, the volume of the protective shell 8 is smaller than the volume of the display 1, and a pull rod is fixedly mounted above the protective shell 8, such as Figure 1 , 2 As shown in Figure 5, when the display 1 is in use, the protective shell 8 is pulled to the top of the display 1, and then the sliders 13 fixedly installed at both ends of the rear side of the display 1 are connected to the slide grooves of the front end of the display 1, which can facilitate the sliding and lifting of the protective shell 8.

[0025] Slide blocks 13 are fixedly installed at both ends of the rear side of the protective shell 8, and first magnetic blocks 14 are fixedly installed on the rear sides of the two slide blocks 13, and the rear sides of the two first magnetic blocks 14 are connected to second magnetic blocks 15, and the two second magnetic blocks 15 are installed at both ends inside the display 1. Then, the first magnetic blocks 14 fixedly installed at the rear ends of the two slide blocks 13 and the second magnetic blocks 15 installed at both ends above the display 1 can be used to limit and fix the position of the protective shell 8 after movement through the principle of special-shaped attraction, which can facilitate the later protection of the display 1.

[0026] Both front and rear ends of the fixing seat 4 are slotted and slidably mounted with a pressing rod 12, and the structures of the two pressing rods 12 are identical, and the inner sides of the two pressing rods 12 are fixedly mounted with a limiting plate 9, the surfaces of the two limiting plates 9 are semicircular, and the inner sides of the two limiting plates 9 are fixedly mounted with a rubber pad 10, and the inner sides of the two rubber pads 10 are fitted and connected with the outer side of the first connecting rod 6, and the material of the two rubber pads 10 is rubber material, such as Figure 1 , 3 As shown in 4, when the height position of the display 1 needs to be adjusted, the two pressing rods 12 are pressed to retract and move the position, and then the two limit plates 9 fixedly connected to the inner sides of the two pressing rods 12 can be driven to move the position, and then the height position of the display 1 can be conveniently adjusted.

[0027] The outer sides of the two pressing rods 12 are both wound and connected with a vortex spring 11, and the structures of the two vortex springs 11 are the same, and the outer sides of the two vortex springs 11 are both fixedly connected to the inner walls at both ends of the fixing seat 4, and then the elastic force of the two vortex springs 11 themselves is used to elastically reset the positions of the two moving pressing rods 12, which makes it more convenient for the two limit plates 9 to protect the position of the first connecting rod 6 through two rubber pads 10, and makes it more convenient to adjust the furnace eye according to the aluminum liquid level displayed on the display 1 in the later stage.

[0028] Working principle: When using the aluminum liquid casting level visualization device, first, press the two pressing rods 12 to shrink and move the position, and then the two limit plates 9 fixedly connected to the inner side of the two pressing rods 12 can be driven to move the position, and then the height position of the display 1 can be conveniently adjusted, and then the elastic force of the two vortex springs 11 themselves is used to elastically reset the position of the two moving pressing rods 12, which is more convenient for adjusting the furnace eye according to the aluminum liquid level displayed on the display 1 at a later time.

[0029] Pull the protective shell 8 to the top of the display 1, and then use the first magnetic block 14 fixedly installed at the rear end of the two sliders 13 and the second magnetic blocks 15 installed at both ends above the display 1 to limit and fix the position of the protective shell 8 after movement through the principle of special-shaped attraction, which can facilitate the protection of the display 1 in the later stage.

[0030] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for visualizing the casting level of molten aluminum, comprising a display (1), a probe (2), a mounting frame (3), a fixing seat (4) and a control panel (5); The display (1) has a probe (2) fixedly connected to the lower left side thereof via a connecting harness, and the probe (2) is later installed on the furnace eye platform, and a control panel (5) is provided in a groove at the lower bottom of the display (1); It is characterized in that Also includes: The two ends of the bottom of the display (1) are fixedly mounted with mounting frames (3), the inner side of the bottom of the mounting frame (3) is fixedly mounted with a fixing seat (4), and the inner side of the fixing seat (4) is fixedly connected with a first connecting rod (6); The upper part of the first connecting rod (6) is slidably mounted on the rear end of the display (1), and the inner groove at the bottom of the first connecting rod (6) is penetrated by a second connecting rod (7), and the diameter of the second connecting rod (7) is smaller than the diameter of the first connecting rod (6).

2. The device for visualizing the casting level of molten aluminum according to claim 1, characterized in that: Both ends of the surface of the display (1) are grooved and slidably mounted with a protective shell (8); the volume of the protective shell (8) is smaller than the volume of the display (1), and a pull rod is fixedly mounted above the protective shell (8).

3. The device for visualizing the casting level of molten aluminum according to claim 2, characterized in that: Slide blocks (13) are fixedly mounted on both ends of the rear side of the protective shell (8), and first magnetic blocks (14) are fixedly mounted on the rear sides of the two slide blocks (13), and second magnetic blocks (15) are connected to the rear sides of the two first magnetic blocks (14), and the two second magnetic blocks (15) are mounted on both ends of the interior of the display (1).

4. The device for visualizing the casting level of molten aluminum according to claim 1, characterized in that: Both front and rear ends of the fixing seat (4) are slotted and slidably mounted with a pressing rod (12), and the two pressing rods (12) have the same structure, and a limiting plate (9) is fixedly mounted on the inner side of the two pressing rods (12).

5. The device for visualizing the casting level of molten aluminum according to claim 4, characterized in that: The surfaces of the two limit plates (9) are both semicircular in shape, and rubber pads (10) are fixedly installed on the inner sides of the two limit plates (9), and the inner sides of the two rubber pads (10) are closely connected to the outer sides of the first connecting rod (6), and the material of the two rubber pads (10) is rubber material.

6. The device for visualizing the casting level of molten aluminum according to claim 4, characterized in that: The outer sides of the two pressing rods (12) are both wound and connected with a vortex spring (11), and the structures of the two vortex springs (11) are identical, and the outer sides of the two vortex springs (11) are both fixedly connected to the inner walls at both ends of the fixing seat (4).