Auxiliary positioning tool for plasma cutting machine to cut railway wheels

By designing auxiliary positioning tooling for plasma cutting machines, using supporting blocks, support plates and mobile clamps, the problem of time-consuming, labor-intensive and misaligned cutting of railway wheels in the prior art is solved, and a simpler, more accurate and efficient Cutting process.

CN222243050UActive Publication Date: 2024-12-27SHANDONG JITIE JINCHUANG RESOURCE UTILIZATION CO LTD
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Patent Information

Application Number
CN202420645800.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-27
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing plasma cutting technology requires manual scribing and isometric cutting when cutting railway wheels, which is time-consuming and labor-intensive, and may lead to misalignment of the wheel cake pan after cutting, affecting the subsequent cutting process.

Method used

An auxiliary positioning tool is designed, including a support block and multiple support plates. The support plate is equipped with moving clamps and engraving lines. The balanced support and accurate alignment of the wheel cake is achieved through the translation mechanism and the rotating arm to ensure equal division during cutting. Cut and pass through the pallet to prevent the cut wheel cake flap from falling.

Benefits of technology

It realizes a cutting process that is simple to operate and time-saving, reduces manual labor, avoids misalignment of the wheel cake, improves the accuracy of cutting and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The auxiliary positioning tool for the plasma cutting machine to cut the railway wheels comprises a supporting block and a plurality of supporting plates, the supporting plates are evenly arranged in the circumferential direction of the supporting block, and the length direction of the supporting plates passes through the center of the supporting block. A movable clamping block is further arranged on the supporting plate, and scribed lines are arranged on the movable clamping block. The railway wheel cake is supported through the supporting block and the multiple supporting plates, the movable clamping blocks on the supporting plates are used for clamping the railway wheel cake, the scribed lines on the movable clamping blocks are aligned to the edge of the wheel cake, the wheel cake can be equally cut along the supporting plates during cutting, operation is easy, scribing and measuring operation are not needed, and time and labor are saved; the supporting block and the supporting plate are used for supporting, the railway wheel cake is clamped through the movable clamping block, after one wheel cake section is cut, the uncut part cannot be affected to cause dislocation, and follow-up cutting is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cutting railway scrapped freight car wheels, in particular to an auxiliary positioning tool used for a plasma cutting machine to cut railway wheels. Background Art

[0002] The recycling of scrapped railway freight cars is an important link, which not only involves resource reuse and environmental protection, but also relates to the sustainable development of railway freight. Scrapped railway wheels need to be cut and disassembled for processing, usually using plasma cutting equipment to evenly cut them into multiple petals along the center for further processing.

[0003] In the prior art, when plasma cutting wheel cakes, it is necessary to draw lines on the wheel cakes and cut them at equal intervals, which is time-consuming and labor-intensive, and requires a lot of manual labor. In addition, when the wheel cake is placed on a cutting table, the cut wheel cake petals will affect the uncut parts, causing them to be misaligned, which is not conducive to subsequent cutting. Utility Model Content

[0004] The utility model is to overcome the shortcomings of the above-mentioned prior art and provide an auxiliary positioning tool for plasma cutting machine to cut railway wheels. The utility model supports the railway wheel cake through a support block and a plurality of support plates, and the movable clamping block on the support plate is used to clamp the railway wheel cake. The engraved lines on the movable clamping block are aligned with the edge of the wheel cake, so that the wheel cake can be cut into equal parts along the support plate during cutting, which is simple to operate and saves time and effort.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an auxiliary positioning tool for cutting railway wheels with a plasma cutting machine, comprising a support block and a plurality of support plates, the support plates being evenly arranged along the circumference of the support block, and the length direction of the support plates passing through the center of the support block; a movable clamping block is also provided on the support plate, and a scale line is provided on the movable clamping block.

[0006] Preferably, a translation mechanism is provided on one side of the support plate, and a slider of the translation mechanism is connected to the movable clamping block via a connecting rod.

[0007] Preferably, the translation mechanism also includes a screw, a first bevel gear, and a second bevel gear. The slider is slidably connected to the screw, the first bevel gear is installed at one end of the screw, the second bevel gear cooperates with the first bevel gear, and the second bevel gear is rotatably installed on the support block.

[0008] Preferably, a fixing block is provided at the middle of the second bevel gear; and further comprises a rotating arm, on which a bayonet for cooperating with the fixing block is provided.

[0009] Preferably, the support plate includes two side plates arranged opposite to each other, and a channel is provided between the two side plates.

[0010] Preferably, support plates are provided on both sides of the support plate.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] (1) The railway wheel cake is supported by a support block and a plurality of support plates. The movable clamping block on the support plate is used to clamp the railway wheel cake. The engraved lines on the movable clamping block are aligned with the edge of the wheel cake. When cutting, the wheel cake can be cut into equal parts along the support plate. The operation is simple, and no marking or measuring operations are required, which saves time and effort.

[0013] (2) The support block and the support plate are used as supports, and the railway wheel cake is clamped by the movable clamp block. After cutting a wheel cake petal, it will not affect the uncut part and cause it to be misaligned, which is conducive to subsequent cutting.

[0014] (3) Rotating the second bevel gear drives the first bevel gear and the screw to rotate accordingly, and the slider moves on the screw, driving the movable clamp to move and clamp the railway wheel cake. The structure is simple, maintenance is reduced, and operation is easier.

[0015] (4) For the wheel cake that is hoisted onto the support plate and is not aligned with the center of the support block, the moving clamp on the support plate pushes it to finally align with the center of the support block, making the cutting more accurate.

[0016] (5) By rotating the rotating arm, it is easy to adjust the position of the movable clamp block, making it more convenient to clamp the wheel cake.

[0017] (6) A channel is provided between the two side plates of the support plate, and the plasma laser beam passes through the channel during cutting to avoid damaging the support plate and increase its service life.

[0018] (7) Support plates are provided on both sides of the support plate to hold up the cut railway wheel discs to prevent them from falling and avoid cutting misalignment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 for Figure 1 A top view of the local structure;

[0021] Figure 3 for Figure 2 Middle AA section view.

[0022] Description of reference numerals:

[0023] 1- Support block;

[0024] 2-support plate, 21-side plate, 22-channel;

[0025] 3-movable clamp, 31-marked line;

[0026] 4-translation mechanism, 41-slider, 42-connecting rod, 43-screw, 44-first bevel gear, 45-second bevel gear, 46-fixed block;

[0027] 5- rotating arm, 51- bayonet;

[0028] 6-Pallet. DETAILED DESCRIPTION

[0029] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0031] Example

[0032] The following is combined with Figure 1-3 An auxiliary positioning tool for cutting railway wheels with a plasma cutting machine in an embodiment is described. Figure 1 and 2 As shown, it includes a support block 1 and multiple support plates 2, and the railway wheel cake is placed on the support block 1 and multiple support plates 2 for support. The support plates 2 are evenly arranged along the circumference of the support block 1, and the length direction of the support plates 2 passes through the center of the support block 1; the wheel cake is evenly divided into multiple parts along the support plate 2, and a movable clamping block 3 is also provided on the support plate 2 for clamping the railway wheel cake. The movable clamping block 3 is provided with a score line 31. After the movable clamping block 3 is moved to clamp the railway wheel cake, the score line 31 is aligned with the edge of the wheel cake. When cutting, the score line 31 is aligned, and the railway wheel cake can be cut into equal parts along the support plate 2. The operation is simple, and no marking and measuring operations are required, which saves time and effort. The support block 1 and the support plate 2 are used as supports, and the railway wheel cake is clamped by the movable clamping block 3. After cutting a wheel cake petal, it will not affect the uncut part and cause it to be misaligned, which is beneficial to subsequent cutting.

[0033] like Figure 2 and 3 As shown, a translation mechanism 4 is provided on one side of the support plate 2, and the translation mechanism 4 includes a slider 41, a screw rod 43, a first bevel gear 44, and a second bevel gear 45. The slider 41 of the translation mechanism 4 is connected to the movable clamping block 3 through a connecting rod 42; the slider 41 is slidably connected to the screw rod 43, the first bevel gear 44 is installed at one end of the screw rod 43, the second bevel gear 45 cooperates with the first bevel gear 44, and the second bevel gear 45 is rotatably installed on the support block 1.

[0034] Rotating the second bevel gear 45 drives the first bevel gear 44 and the screw rod 43 to rotate accordingly, and the slider 41 moves on the screw rod 43, driving the movable clamping block 3 to move and clamp the railway wheel cake. The structure is simple, maintenance is reduced, and the operation is easier. For the wheel cake that is hoisted onto the support plate 2 and is not aligned with the center of the support block 1, it is finally aligned with the center of the support block 1 through the push of the movable clamping block 3 on the support plate 2, so that the cutting is more accurate.

[0035] like Figure 3 As shown, a fixing block 46 is provided in the middle of the second bevel gear 45 ; the device further comprises a rotating arm 5 , on which a bayonet 51 cooperating with the fixing block 46 is provided, and the fixing block 46 is a hexagonal prism.

[0036] The rotating arm 5 is rotated to clamp the fixed block 46 through the bayonet 51, driving the second bevel gear 45 to rotate, thereby adjusting the position of the movable clamping block 3. By rotating the rotating arm 5, the position of the movable clamping block 3 is easily adjusted, and the wheel cake is more conveniently clamped.

[0037] like Figure 1 and 2 As shown, the support plate 2 includes two side plates 21 arranged opposite to each other, and a channel 22 is provided between the two side plates 21. The plasma laser beam passes through the channel 22 during cutting to avoid damaging the support plate 2 and increase the service life.

[0038] like Figure 1 and 2 As shown, supporting plates 6 are provided on both sides of the supporting plate 2 to hold up the cut railway wheel discs to prevent them from falling and avoid misalignment in cutting.

[0039] In the description of the present invention, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the purpose of describing the present invention rather than requiring the present invention to be constructed or operated in a specific position, and therefore cannot be understood as a limitation on the present invention. The terms "connected" and "connected" in the present invention should be understood in a broad sense, for example, it can be a connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An auxiliary positioning tool for cutting railway wheels with a plasma cutting machine, characterized in that: It comprises a support block (1) and a plurality of support plates (2), wherein the support plates (2) are evenly arranged along the circumference of the support block (1), and the length direction of the support plates (2) passes through the center of the support block (1); The support plate (2) is also provided with a movable clamping block (3), and the movable clamping block (3) is provided with a scale line (31).

2. The auxiliary positioning tool for cutting railway wheels with a plasma cutting machine according to claim 1, characterized in that: A translation mechanism (4) is provided on one side of the support plate (2), and a slider (41) of the translation mechanism (4) is connected to the movable clamping block (3) via a connecting rod (42).

3. The auxiliary positioning tool for cutting railway wheels with a plasma cutting machine according to claim 2, characterized in that: The translation mechanism (4) further comprises a screw rod (43), a first bevel gear (44), and a second bevel gear (45); the slider (41) is slidably connected to the screw rod (43); the first bevel gear (44) is mounted on one end of the screw rod (43); the second bevel gear (45) cooperates with the first bevel gear (44); and the second bevel gear (45) is rotatably mounted on the support block (1).

4. The auxiliary positioning tool for cutting railway wheels with a plasma cutting machine according to claim 3, characterized in that: A fixing block (46) is provided in the middle of the second bevel gear (45); It also comprises a rotating arm (5), on which a bayonet (51) is provided for cooperating with the fixing block (46).

5. The auxiliary positioning tool for cutting railway wheels with a plasma cutting machine according to claim 1, characterized in that: The support plate (2) comprises two side plates (21) arranged opposite to each other, and a channel (22) is provided between the two side plates (21).

6. The auxiliary positioning tool for plasma cutting machine cutting railway wheels according to claim 1, characterized in that: Support plates (6) are provided on both sides of the support plate (2).

Citation Information

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