Auxiliary positioning tool for sawing machine to cut railway wheels
By designing an auxiliary positioning tool for cutting railway wheels by sawing machines, the combination of U-shaped support plate and clamping mechanism is used to solve the problem of unstable support during sawing machines and frequent replacement of support seats, thereby reducing costs and improving efficiency effect.
Patent Information
- Application Number
- CN202420792997.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the prior art, when the sawing machine cuts the railway wheel cake, the saw blade is prone to scratch the support seat, resulting in unstable support and frequent replacement of the support seat, which increases cost and reduces efficiency.
An auxiliary positioning tool is designed, including a base, a U-shaped support plate and a clamping mechanism. The railway wheel cake is clamped through the clamping mechanism. The saw blade of the saw machine cuts through the middle of the U-shaped support plate to avoid scratching the support plate and the base. .
It realizes that there is no need to change the support seat frequently, which reduces cost and efficiency. At the same time, through the design of the clamping mechanism, the stability during saw blade is improved and offset is reduced.
Smart Images

Figure CN222471574U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting railway scrapped freight car wheels, in particular to an auxiliary positioning tool used for sawing machines to cut railway wheels. Background Art
[0002] The recycling of scrapped railway freight cars is an important link, which not only involves resource reuse and environmental protection, but also relates to the sustainable development of railway freight. Scrapped railway wheels need to be cut and disassembled for processing, usually using sawing equipment to evenly cut them into multiple petals along the center line for further processing.
[0003] In the prior art, when a sawing machine cuts a wheel cake, a support seat is set at its lower part as an overall support; the support seat is usually a complete pad. After the railway wheel cake is cut, the cut wheel petals fall on the pad for support to prevent them from falling from both sides, making it convenient for the next step of cutting; however, this will cause the saw blade of the sawing machine to scratch the lower support seat when completing the cutting of the wheel cake. If the number of scratches increases, it will not only be detrimental to the stability of the upper wheel support, but also require frequent replacement of the support seat, which increases costs and reduces efficiency. Utility Model Content
[0004] The utility model is to overcome the shortcomings of the above-mentioned prior art and provide an auxiliary positioning tool for sawing railway wheels. The utility model clamps and centers the railway wheel cake on the support plate through a clamping mechanism. When cutting, the saw blade of the sawing machine cuts through the middle of the U-shaped support plate. After cutting the railway wheel cake, the support plate and the base will not be scratched, so that the support seat does not need to be replaced frequently, the cost is reduced, and the efficiency is improved.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an auxiliary positioning tool for sawing a railway wheel, comprising a base, a circular slide rail is provided on the base, a slider is provided on the circular slide rail, a support plate and a clamping mechanism are provided on the slider; the cross-section of the support plate is U-shaped, and the two upper bottom surfaces of the support plate are supported on the lower surface of the railway wheel cake; the clamping mechanism includes a clamping block pressed against the edge of the railway wheel cake.
[0006] Preferably, a groove is provided on the upper bottom surface, a plurality of rollers are provided in the groove along the length direction, and the plurality of rollers are coaxially arranged.
[0007] Preferably, an extension line of the groove in the length direction passes through the center of the circular slide rail.
[0008] Preferably, two clamping blocks are provided, and the two clamping blocks are located on both sides of the support plate.
[0009] Preferably, the clamping block is sleeved with a rotating roller.
[0010] Preferably, the clamping mechanism further comprises a connecting rod and a push cylinder, one end of the connecting rod is connected to the clamping block, and the other end is connected to the output end of the push cylinder.
[0011] Preferably, the support plate and the clamping mechanism are connected to the slider via a connecting portion, the connecting portion comprises a lower fixed plate mounted on the slider and an upper slide plate connecting the support plate and the clamping mechanism, and the upper slide plate is slidably and detachably connected to the lower fixed plate.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] (1) The railway wheel cake on the support plate is clamped and centered by a clamping mechanism. When cutting, the saw blade of the sawing machine cuts through the middle of the U-shaped support plate. After cutting the railway wheel cake, the support plate and the base will not be scratched. There is no need to frequently replace the support seat, which reduces costs and improves efficiency.
[0014] (2) The sliders are moved to move the multiple support plates to different positions. The cut ends of the railway wheel cake are placed on the two upper bottom surfaces of the support plates, and other support plates are used to evenly support the railway wheel cake to prevent it from falling, which is convenient for the next step of cutting.
[0015] (3) Multiple rollers are arranged in the groove to reduce friction and energy consumption, and the relative movement effect between the support plate and the railway wheel cake is better when the slider is moved.
[0016] (4) The extension line of the groove in the length direction passes through the center of the circular slide rail, and when the slider moves, it is more coordinated with the rolling of the roller on the surface of the railway wheel cake, resulting in better effect.
[0017] (5) The clamping blocks are located on both sides of the support plate to clamp the railway wheel cake during cutting, improve the stability of the saw blade during cutting, and reduce deviation.
[0018] (6) The clamping block is provided with a rotating roller, which enables the clamping block to rotate on the railway wheel while maintaining the clamping effect.
[0019] (7) The clamping mechanism also includes a connecting rod and a push cylinder, which facilitates the adjustment of the clamping block to tighten and loosen the railway wheel cake, simplifies the operation, and has a simple structure and is easy to maintain.
[0020] (8) The support plate and the clamping mechanism can be installed and removed through a detachable connection portion, and the number of the support plate and the clamping mechanism can be selected according to needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2It is a three-dimensional schematic diagram of the utility model;
[0023] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 It is a top view of the utility model.
[0025] Description of reference numerals:
[0026] 1-base, 11-slide rail, 12-slide block;
[0027] 2-support plate, 21-upper bottom surface, 22-groove, 23-roller;
[0028] 3-clamping mechanism, 31-clamping block, 32-roller, 33-connecting rod, 34-push cylinder;
[0029] 4-connecting part, 41-upper slide plate, 42-lower fixing plate;
[0030] 101-Railroad Wheel Cake. DETAILED DESCRIPTION
[0031] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0033] Example
[0034] The following is combined with Figure 1-4 An auxiliary positioning tool for sawing railway wheels in the embodiment is described as follows: Figure 1 and 2 As shown, it includes a base 1, a circular slide rail 11 is provided on the base 1, a slider 12 is provided on the circular slide rail 11, a support plate 2 and a clamping mechanism 3 are provided on the slider 12; the cross section of the support plate 2 is U-shaped, and the two upper bottom surfaces 21 of the support plate 2 are supported on the lower surface of the railway wheel cake 101; the clamping mechanism 3 includes a clamping block 31 pressed against the edge of the railway wheel cake 101.
[0035] The railway wheel cake 101 is placed on the support plate 2, clamped and centered by the clamping mechanism 3, and the saw blade of the sawing machine cuts through the middle of the U-shaped support plate 2 during cutting. After cutting the railway wheel cake 101, the support plate 2 and the base 1 will not be scratched, and there is no need to frequently replace the support seat 2, which reduces costs and improves efficiency.
[0036] At the same time, a slider 12 is moved on the circular slide rail 11. A plurality of sliders 12 can be provided to move the plurality of support plates 2 to different positions respectively. Figure 4 As shown, the cut end of the railway wheel cake 101 is placed on the two upper bottom surfaces 21 of the support plate 2, and cooperates with other support plates 2 to evenly support the railway wheel cake 101 to prevent it from falling, and also facilitate the next step of cutting.
[0037] like Figure 2 and 3 As shown, a groove 22 is provided on the upper bottom surface 21, and a plurality of rollers 23 are provided in the groove 22 along the length direction. The plurality of rollers 23 are coaxially arranged to reduce friction and energy consumption, and the relative movement effect of the support plate 2 and the railway wheel cake 101 is better when the slider 12 is moved.
[0038] like Figure 2 and 4 As shown, the extension line of the groove 22 in the length direction passes through the center of the circular slide rail 11. When the slider 12 is moved, it is more coordinated with the rolling of the roller 23 on the surface of the railway wheel cake 101, and the effect is better.
[0039] like Figure 3 As shown, two clamping blocks 31 are provided, and the two clamping blocks 31 are located on both sides of the support plate 2, and clamp the railway wheel cake 101 during cutting, thereby improving the stability of the saw blade during cutting and reducing deviation.
[0040] As shown in the figure, the clamping block 31 is provided with a rotating roller 32. After clamping the railway wheel cake 101, when the slider 12 is moved to move the multiple support plates 2 to different positions, the roller 32 can make the clamping block 31 rotate on the railway wheel cake 101 while maintaining the clamping effect.
[0041] like Figure 2 and 3 As shown, the clamping mechanism 3 also includes a connecting rod 33 and a push cylinder 34. One end of the connecting rod 33 is connected to the clamping block 31, and the other end is connected to the output end of the push cylinder 34, which facilitates the adjustment of the clamping block 31 to tighten and loosen the railway wheel cake 101, simplifies the operation, and has a simple structure and is easy to maintain.
[0042] like Figure 3 As shown, the support plate 2 and the clamping mechanism 3 are connected to the slider 12 via a connecting portion 4. The connecting portion 4 includes a lower fixed plate 42 mounted on the slider 12 and an upper slide plate 41 connecting the support plate 2 and the clamping mechanism 3. The upper slide plate 41 is slidably and detachably connected to the lower fixed plate 42.
[0043] The support plate 2 and the clamping mechanism 3 are installed and removed by the detachable connecting portion 4, and the number of the support plate 2 and the clamping mechanism 3 can be selected according to the needs.
[0044] In the description of the present invention, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the purpose of describing the present invention rather than requiring the present invention to be constructed or operated in a specific position, and therefore cannot be understood as a limitation on the present invention. The terms "connected" and "connected" in the present invention should be understood in a broad sense, for example, it can be a connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0045] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An auxiliary positioning tool for sawing railway wheels, comprising a base (1), characterized in that: The base (1) is provided with a circular slide rail (11), the circular slide rail (11) is provided with a slider (12), and the slider (12) is provided with a support plate (2) and a clamping mechanism (3); The cross section of the support plate (2) is U-shaped, and the two upper bottom surfaces (21) of the support plate (2) are supported on the lower surface of the railway wheel cake (101); the clamping mechanism (3) comprises a clamping block (31) pressed against the edge of the railway wheel cake (101).
2. The auxiliary positioning tool for sawing railway wheels according to claim 1, characterized in that: A groove (22) is provided on the upper bottom surface (21), and a plurality of rollers (23) are provided in the groove (22) along the length direction. The plurality of rollers (23) are coaxially arranged.
3. The auxiliary positioning tool for sawing railway wheels according to claim 2, characterized in that: The extension line of the groove (22) in the length direction passes through the center of the circular slide rail (11).
4. The auxiliary positioning tool for sawing railway wheels according to claim 1, characterized in that: Two clamping blocks (31) are provided, and the two clamping blocks (31) are located on both sides of the support plate (2).
5. The auxiliary positioning tool for sawing railway wheels according to claim 4, characterized in that: The clamping block (31) is sleeved with a rotating roller (32).
6. The auxiliary positioning tool for sawing railway wheels according to claim 4, characterized in that: The clamping mechanism (3) further comprises a connecting rod (33) and a push cylinder (34); one end of the connecting rod (33) is connected to the clamping block (31), and the other end is connected to the output end of the push cylinder (34).
7. The auxiliary positioning tool for sawing railway wheels according to claim 1, characterized in that: The support plate (2) and the clamping mechanism (3) are connected to the slider (12) via a connecting portion (4); the connecting portion (4) comprises a lower fixing plate (42) mounted on the slider (12) and an upper sliding plate (41) connecting the support plate (2) and the clamping mechanism (3); the upper sliding plate (41) is slidably and detachably connected to the lower fixing plate (42).