Flange machining clamp
By introducing angle adjustment and flip mechanisms into flange processing fixtures, the problem of low flange processing efficiency in the prior art is solved, multi-angle clamping and flipping are realized, processing efficiency and safety are improved, and the application of equipment is expanded scope.
Patent Information
- Application Number
- CN202421104930.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing flange processing fixtures have low working efficiency and are difficult to flip the flange, which limits its scope of application and processing efficiency.
A flange processing fixture including an angle adjustment mechanism and a flip mechanism is designed. The adjusting frame and the connecting shaft are driven by the servo motor and the driving gear to adjust and flip the angle. The clamping member can rotate from multiple angles, and the clamping assembly includes limit slip. The groove, clamping ring and drive motor set ensures the stability and strength of the clamping ring.
It improves the working efficiency and safety of flange processing, expands the scope of application of equipment, and facilitates micro-treatment of flange surface.
Smart Images

Figure CN222244512U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flange processing, in particular to a flange processing fixture. Background Art
[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. It is also used as a flange on the inlet and outlet of equipment to connect two devices, such as reducer flange. Flange connection or flange joint refers to a detachable connection that is connected by flange, gasket and bolts as a combined sealing structure.
[0003] During the flange processing, it is necessary to perform micro-processing on the surfaces of both sides, so the flange needs to be clamped. However, most of the existing clamps are single-group settings. Although the flange can be clamped, the work efficiency is relatively low. At the same time, it is difficult to flip the flange as needed to facilitate subsequent processing on both sides, which reduces the scope of application of the clamp. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a flange processing fixture, which can effectively solve the problems of the prior art.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a flange processing fixture, comprising a base body and an adjustment frame rotatably connected to the inner side of the base body, and also comprising:
[0007] An angle adjustment mechanism is arranged inside the base body and located at the lower end of the adjustment frame, and is used to adjust the angle of the adjustment frame;
[0008] The drive adjustment is fixed at the center of the lower end surface of the adjustment frame, and a drive plate is fixed at the output end of the drive adjustment;
[0009] The connecting shaft is evenly rotated and clamped on the inner side of the adjusting frame, and the outer side of the connecting shaft is connected with a clamping piece, and the upper ends of the clamping piece are provided with clamping components;
[0010] The turning mechanism is arranged on the upper end of the driving plate and is used for turning and adjusting the clamping member through the connecting shaft.
[0011] Furthermore, the angle adjustment mechanism includes a driving rack, a driving gear and a servo motor. The driving rack is evenly arranged in a ring shape on the lower end surface of the base body. The driving gear is rotatably connected to one side of the lower end surface of the driving rack. The servo motor is fixed at one end of the driving gear, and the lower end of the servo motor is connected to the base body.
[0012] Furthermore, a connecting piece is fixed on the outer surface of the adjustment frame, and the cross section of the connecting piece is an "L"-shaped structure.
[0013] Furthermore, the flipping mechanism includes a second driving rack and a connecting gear, wherein the second driving rack is evenly fixed on the upper end surface of the driving plate in a ring shape, the connecting gear is meshedly connected to the upper end of the second driving rack, and the connecting gear is fixed on the outer surface of the connecting shaft.
[0014] Furthermore, the clamping assembly includes a limiting slide groove, a clamping ring, a limiting slide rod and a driving motor group. The limiting slide groove is symmetrically opened at the upper and lower ends of the clamping member, and the cross-section of the limiting slide groove is a "T"-shaped structure. The clamping ring is slidably clamped in the limiting slide groove, the limiting slide rod is fixed on the lower end surface of the clamping ring and slides left and right along the limiting slide groove. The driving motor group is symmetrically arranged on the left and right sides of the clamping member, and the driving motor group has two sets of electric push rods built in and the output ends of the electric push rods are respectively connected to the clamping rings.
[0015] Furthermore, a reinforcement ring is fixed to the upper end of the clamping ring, and the cross section of the reinforcement ring is an arc-shaped structure.
[0016] Furthermore, a limiting base is sleeved on the outer surface of the connecting shaft, and the limiting base is connected to the inner wall of the adjusting frame through bolts.
[0017] The utility model has the following beneficial effects:
[0018] The utility model can adjust the angle of the adjustment frame by setting an angle adjustment mechanism. When the clamping member processes one group of flanges, it will not affect the clamping of another group of clamping members, thereby further improving the working efficiency of the clamp. Then, the set flipping mechanism can drive the connecting shaft to rotate at multiple angles, and the clamping member can be flipped according to its own needs, and manual flipping of the clamping member can be avoided. Not only can the safety during the construction process be reduced, but also the processing efficiency of the flange can be guaranteed, and the application scope of the equipment can be further improved. At the same time, the set clamping assembly can clamp the flange to facilitate subsequent micro-processing of the flange surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the interior of the flange processing fixture adjustment frame of the utility model;
[0021] Figure 2This is a top view schematic diagram of the flange processing fixture of the utility model;
[0022] Figure 3 This is a bottom view schematic diagram of the flange processing fixture of the utility model;
[0023] Figure 4 This is a schematic diagram of the servo motor of the utility model;
[0024] Figure 5 This is a schematic diagram of the clamping member of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Base body; 2. Adjustment frame; 3. Drive rack 1; 4. Drive gear; 5. Servo motor; 6. Connecting piece; 7. Drive adjustment; 8. Drive plate; 9. Drive rack 2; 10. Connecting gear; 11. Connecting shaft; 12. Limited base; 13. Clamping piece; 14. Limiting slide groove; 15. Clamping ring; 16. Limiting slide rod; 17. Drive motor group; 18. Reinforcement ring. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0028] See also Figure 1-5 As shown, the utility model is a flange processing fixture, including a base body 1 and an adjustment frame 2 rotatably connected to the inner side of the base body 1, and also includes:
[0029] The angle adjustment mechanism is arranged inside the base body 1 and located at the lower end of the adjustment frame 2, and is used to adjust the angle of the adjustment frame 2; the angle adjustment mechanism includes a driving rack 3, a driving gear 4 and a servo motor 5, the driving rack 3 is evenly arranged on the lower end surface of the base body 1 in a ring shape, the driving gear 4 is rotatably connected to one side of the lower end surface of the driving rack 3, the servo motor 5 is fixed to one end of the driving gear 4, and the lower end of the servo motor 5 is connected to the base body 1, the servo motor 5 can drive the driving gear 4 to rotate, and the upper end of the driving gear 4 is meshed with the driving rack 3, when the driving gear 4 rotates, the adjusting frame 2 can be driven to rotate by the driving rack 3, so that when the clamping member 13 processes one group of flanges, it will not affect the clamping of another group of clamping members 13, so that the working efficiency of the fixture can be further improved, the outer surface of the adjusting frame 2 is fixed with a connecting member 6, and the cross section of the connecting member 6 is an "L"-shaped structure, and the connecting member 6 can be rotatably clamped on the inner side of the base body 1, so as to ensure the stability of the rotation adjustment of the adjusting frame 2, so as to facilitate subsequent processing;
[0030] The drive adjustment 7 is fixed at the central position of the lower end surface of the adjustment frame 2, and a drive plate 8 is fixed at the output end of the drive adjustment 7; a flip mechanism is arranged at the upper end of the drive plate 8, and is used to flip and adjust the clamping member 13 through the connecting shaft 11. The flip mechanism includes a drive rack 2 9 and a connecting gear 10. The drive rack 2 9 is annularly fixed evenly on the upper end surface of the drive plate 8, and the connecting gear 10 is meshed and connected to the upper end of the drive rack 2 9, and the connecting gear 10 is fixed to the outer surface of the connecting shaft 11. The drive adjustment 7 can drive the drive plate 8 to rotate, and the drive plate 8 The driving rack 2 9 at the end can mesh with the connecting gear 10, and can drive the connecting shaft 11 to rotate. Since the connecting shaft 11 is provided with three groups, when the driving plate 8 rotates 120°, the connecting gear 10 can just be turned over 180°, and then the clamping member 13 can be turned over. The outer surface of the connecting shaft 11 is set with a limiting base 12, and the limiting base 12 is connected to the inner wall of the adjustment frame 2 by bolts. The setting of the limiting base 12 can limit the position of the connecting shaft 11, which can prevent the connecting shaft 11 from being offset and shaking, and affect its subsequent processing;
[0031] The connecting shaft 11 is evenly rotated and clamped on the inner side of the adjusting frame 2, and the outer side of the connecting shaft 11 is connected to a clamping piece 13, and clamping components are arranged at both ends of the upper end of the clamping piece 13; the clamping component includes a limiting slide 14, a clamping ring 15, a limiting slide rod 16 and a driving motor group 17, the limiting slide 14 is symmetrically opened at the upper and lower ends of the clamping piece 13, and the cross section of the limiting slide 14 is a "T"-shaped structure, the clamping ring 15 is slidably clamped inside the limiting slide 14, the limiting slide rod 16 is fixed on the lower end surface of the clamping ring 15 and slides left and right along the limiting slide 14, the driving motor group 17 is symmetrically arranged on the left and right sides of the clamping piece 13, and the driving motor group 17 has two sets of electric push rods built in and the electric push rods The output ends are respectively connected to the clamping ring 15. The position of the clamping ring 15 can be limited by cooperating with the limiting slide groove 14 and the limiting slide rod 16, so as to avoid the displacement of the clamping ring 15. Since the clamping ring 15 can expand inwards and outwards, it can be adjusted according to the size of the flange. Since the driving motor group 17 has two sets of electric push rods built in, the clamping ring 15 can be pushed inward, and the two sets of electric push rods can ensure the strength of the clamping ring 15 to the flange. A reinforcement ring 18 is fixed to the upper end of the clamping ring 15, and the cross-section of the reinforcement ring 18 is an arc-shaped structure. The flange can be restrained and limited by the reinforcement ring 18, so as to avoid the flange from falling off during the flipping process, which affects the subsequent processing.
[0032] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A flange processing fixture, comprising a base body (1) and an adjustment frame (2) rotatably connected to the inner side of the base body (1), characterized in that: Also includes: An angle adjustment mechanism is arranged inside the base body (1) and located at the lower end of the adjustment frame (2), and is used to adjust the angle of the adjustment frame (2); A drive adjustment (7) is fixed at the central position of the lower end surface of the adjustment frame (2), and a drive plate (8) is fixed at the output end of the drive adjustment (7); The connecting shaft (11) is evenly rotated and clamped on the inner side of the adjusting frame (2), and the outer side of the connecting shaft (11) is connected to a clamping member (13), and clamping components are arranged at both ends of the upper end of the clamping member (13); The turning mechanism is arranged at the upper end of the driving plate (8) and is used for turning and adjusting the clamping member (13) through the connecting shaft (11).
2. The flange processing fixture according to claim 1, characterized in that: The angle adjustment mechanism comprises a driving rack (3), a driving gear (4) and a servo motor (5); the driving rack (3) is evenly arranged in a ring shape on the lower end surface of the base body (1); the driving gear (4) is rotatably connected to one side of the lower end surface of the driving rack (3); the servo motor (5) is fixed to one end of the driving gear (4), and the lower end of the servo motor (5) is connected to the base body (1).
3. The flange processing fixture according to claim 2, characterized in that: A connecting piece (6) is fixed on the outer surface of the adjustment frame (2), and the cross section of the connecting piece (6) is an "L"-shaped structure.
4. The flange processing fixture according to claim 1, characterized in that: The turning mechanism comprises a second driving rack (9) and a connecting gear (10), wherein the second driving rack (9) is evenly fixed on the upper end surface of the driving plate (8) in an annular shape, and the connecting gear (10) is meshedly connected to the upper end of the second driving rack (9), and the connecting gear (10) is fixed to the outer surface of the connecting shaft (11).
5. The flange processing fixture according to claim 1, characterized in that: The clamping assembly comprises a limiting slide groove (14), a clamping ring (15), a limiting slide rod (16) and a driving motor group (17); the limiting slide groove (14) is symmetrically arranged at the upper and lower ends of the clamping member (13), and the cross section of the limiting slide groove (14) is a "T"-shaped structure; the clamping ring (15) is slidably clamped inside the limiting slide groove (14); the limiting slide rod (16) is fixed on the lower end surface of the clamping ring (15) and slides left and right along the limiting slide groove (14); the driving motor group (17) is symmetrically arranged on the left and right sides of the clamping member (13), and the driving motor group (17) has two sets of electric push rods built in, and the output ends of the electric push rods are respectively connected to the clamping ring (15).
6. The flange processing fixture according to claim 5, characterized in that: A reinforcement ring (18) is fixed to the upper end of the clamping ring (15), and the cross section of the reinforcement ring (18) is an arc-shaped structure.
7. The flange processing fixture according to claim 4, characterized in that: A limiting base (12) is sleeved on the outer surface of the connecting shaft (11), and the limiting base (12) is connected to the inner wall of the adjusting frame (2) via bolts.
