Demolding frame

By designing a combined structure of brackets and support columns, the rapid disassembly and assembly of the inner form of the box girder is achieved, solving the problems of difficulty and low efficiency in the prior art, and improving the construction efficiency and the utilization rate of the formwork.

CN222245343UActive Publication Date: 2024-12-27HUNAN WUXIN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323322679.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-27
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

In the prior art, the gradual removal method of the inner formwork of the box girder makes it difficult and inefficient to remove, and the reuse efficiency of formwork is not high, which affects the construction efficiency of bridge construction.

Method used

A mold release frame including a bracket, a first support column, a second support column, an adjusting support assembly and a transverse driving assembly are designed, and the tilt and movement of the support column is achieved by combining the adjustment support assembly and a transverse driving assembly. It adapts to the disassembly and assembly needs of internal molds of different sizes, improves mold release efficiency and supports multiple reuses.

Benefits of technology

It realizes the rapid and flexible disassembly and assembly of the internal mold, improves construction efficiency, meets the needs of internal molds of different types of sizes, reduces the operation difficulty of construction personnel, and improves the turnover utilization rate of the template.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a demolding frame which comprises a support, a first supporting stand column, a second supporting stand column, an adjusting supporting assembly and a transverse movement driving assembly. The supporting stand column is arranged on the support. The first supporting stand column is rotationally connected with the support, and the adjusting supporting assembly is connected with the first supporting stand column and the support so as to adjust the inclination angle of the first supporting stand column on the support. The second supporting stand column is connected with the support through the transverse moving driving assembly, and the adjusting supporting assembly is connected with the transverse moving driving assembly and the second supporting stand column so as to adjust the inclination angle of the second supporting stand column on the support. The transverse movement driving assembly transversely moves on the support to enable the second supporting stand column to be close to or away from the first supporting stand column, and transverse movement of the inner mold is achieved. The device has the advantages of being convenient to disassemble and assemble, high in structural strength, high in adjusting flexibility and the like, meets the requirement for overall disassembly and assembly of inner molds of different types and different sizes, and solves the problems that in the prior art, a step-by-step disassembly method is adopted, so that the assembly and disassembly difficulty of the inner molds is large, and the efficiency is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bridge construction, and in particular relates to a demoulding frame suitable for bridge construction. Background Art

[0002] A box girder is a type of beam used in bridge engineering. It is hollow inside and has flanges on both sides of the upper part, similar to a box. Box girders with reinforced concrete structures are divided into prefabricated box girders and cast-in-place box girders.

[0003] The prefabricated beam yard is responsible for the prefabrication of the bridge box beams required within the bidding section. The prefabricated box beams are assembled using steel inner molds and then hoisted as a whole into the side molds. After the concrete is poured, the inner molds are removed. At present, most of the inner molds in the beam yard are removed step by step, that is, half of the inner mold is removed before the other half. Since the inner mold cavity of the small box beam is small and semi-enclosed, it is difficult to install and remove the inner mold, and the inner mold is mainly removed by a platform and a winch. This demoulding method also requires the template to be hoisted to a designated area for assembly for the next use, which takes a long time and seriously affects the demoulding efficiency. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a demoulding frame with compact structure, convenient assembly and disassembly, high structural strength, high adjustment flexibility and high turnover utilization rate, which solves the problem of difficulty in installing and disassembling the inner mold and low installation efficiency due to the gradual disassembly method in the prior art. To achieve the above purpose, the utility model can adopt the following technical solutions:

[0005] A demoulding frame comprises: a bracket, a first supporting column, a second supporting column, an adjusting supporting assembly and a transverse driving assembly;

[0006] The first supporting column and the second supporting column are arranged on the bracket;

[0007] The first support column is rotatably connected to the bracket, one end of the adjustment support assembly is connected to the first support column, and the other end is connected to the bracket, and is used to adjust the inclination angle of the first support column on the bracket to achieve matching between the first support column and one side of the inner template;

[0008] The second support column is connected to the bracket through the transverse driving assembly, one end of the adjustment support assembly is connected to the transverse driving assembly, and the other end is connected to the second support column, and is used to adjust the inclination angle of the second support column on the bracket to achieve matching between the second support column and the other side of the inner template;

[0009] The transverse movement driving assembly moves transversely on the bracket to make the second supporting column approach or move away from the first supporting column, so as to realize the transverse movement of the inner mold.

[0010] As a further improvement of the present invention, a hinge hole and a limit hole are provided at the hinged joint between the first support column and the bracket, and a pin is passed through the hinge hole and the limit hole to connect the bracket to the first support column, and the rotation angle of the support column is further controlled by adjusting the position of the pin in the limit hole, and / or

[0011] A hinge hole and a limit hole are provided at the hinge between the second support column and the transverse driving assembly, and the second support column is fixed with a pin shaft passing through the hinge hole and the limit hole. The rotation angle of the support column can be further controlled by adjusting the position of the pin shaft in the limit hole.

[0012] As a further improvement of the present utility model, the limiting hole is an elongated hole.

[0013] As a further improvement of the present invention, the adjustable support assembly adopts a threaded adjustment assembly to adjust the inclination angle of the first support column or the second support column.

[0014] As a further improvement of the present invention, the transverse driving assembly includes a slide and a transverse driving member, the slide is horizontally arranged on the bracket, the second support column and the adjustment support assembly are hinged to the slide, the transverse driving member is arranged on the bracket, and the output end of the transverse driving member is connected to the slide; under the drive of the transverse driving member, the slide drives the second support column and the adjustment support assembly to move laterally on the bracket.

[0015] As a further improvement of the utility model, a slide groove is further provided on the bracket, and the slide seat is slidably connected to the slide groove.

[0016] As a further improvement of the utility model, the transverse driving member is a hydraulic cylinder or a pneumatic cylinder or an electric push rod.

[0017] As a further improvement of the utility model, a winch is provided at the end of the bracket, and the winch is used to drag the inner mold.

[0018] As a further improvement of the present invention, a roller is provided on the side of the bracket, and the roller is used to assist the movement of the inner mold.

[0019] As a further improvement of the present invention, a limiting frame is provided on the side of the bracket, and the limiting frame is used to limit the inner mold so that the inner mold is close to the second supporting column.

[0020] Compared with the prior art, the advantages of the utility model are:

[0021] The demoulding frame of the utility model is characterized in that the first supporting column and the second supporting column are both arranged on the bracket, one end of the adjusting supporting assembly is connected to the first supporting column, and the other end is connected to the bracket, and the inclination angle of the first supporting column on the bracket can be adjusted by using the adjusting supporting assembly, so that the first supporting column is matched with one side of the inner template; at the same time, the second supporting column is connected to the bracket through the transverse driving assembly, one end of the adjusting supporting assembly is connected to the transverse driving assembly, and the other end is connected to the second supporting column, and the inclination angle of the second supporting column on the bracket can be adjusted by using the adjusting supporting assembly, so that the second supporting column is matched with the other side of the inner template; further, the transverse driving assembly makes the second supporting column approach or move away from the first supporting column by transversely moving on the bracket, so as to realize the transverse movement of the inner mold; the utility model has high adjustment flexibility and high versatility, meets the installation and disassembly requirements of inner templates of different types and sizes, and improves the efficiency of demoulding; and the demoulding frame can also be reused many times, and has high turnover utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structural principle of the demoulding frame in a specific embodiment of the utility model;

[0023] Figure 2 It is a schematic diagram of the structural principle of the demoulding device in another embodiment of the utility model from another perspective;

[0024] Legend: 1. First supporting column; 2. Second supporting column; 3. Adjusting support assembly; 31. Adjusting nut; 32. First adjusting screw; 33. Second adjusting screw; 4. Sliding seat; 41. Sliding groove; 5. Hinge hole; 6. Limit hole; 7. Transverse driving member; 8. Bracket; 9. First mold frame; 10. Second mold frame; 11. Winch; 12. Roller; 13. Limit frame; 14. Longitudinal truss. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific preferred embodiments, but the protection scope of the present invention is not limited thereby.

[0026] In the description of the present invention, it should be understood that the terms "side", "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0028] Example

[0029] like Figure 1 As shown, the demoulding frame of the utility model includes: a bracket 8, a first support column 1, a second support column 2, an adjustment support assembly 3 and a transverse driving assembly. The first support column 1 and the second support column 2 are arranged on the bracket 8. The first support column 1 is rotatably connected to the bracket 8, and one end of the adjustment support assembly 3 is connected to the first support column 1, and the other end is connected to the bracket 8, which is used to adjust the inclination angle of the first support column 1 on the bracket 8 to achieve the matching of the first support column 1 with the first mold frame 9. The second support column 2 is connected to the bracket 8 through the transverse driving assembly, and one end of the adjustment support assembly 3 is connected to the transverse driving assembly, and the other end is connected to the second support column 2, which is used to adjust the inclination angle of the second support column 2 on the bracket 8 to achieve the matching of the second support column 2 with the second mold frame 10. The transverse driving assembly moves the second support column 2 to move closer to or away from the first support column 1 by moving laterally on the bracket 8, so as to achieve the transverse movement of the inner mold.

[0030] In this embodiment, a stable triangular connection structure is formed between the first support column 1, the adjustable support assembly 3 and the bracket 8, and a stable triangular connection structure is also formed between the second support column 2, the adjustable support assembly 3 and the transverse drive assembly.

[0031] In this embodiment, by arranging both the first supporting column 1 and the second supporting column 2 on the bracket 8, connecting one end of the adjusting support assembly 3 to the first supporting column 1 and the other end to the bracket 8, the adjusting support assembly 3 can be used to adjust the inclination angle of the first supporting column 1 on the bracket 8, thereby achieving the matching of the first supporting column 1 with one side of the inner template; at the same time, the second supporting column 2 is connected to the bracket 8 through the transverse driving assembly, and one end of the adjusting support assembly 3 is connected to the transverse driving assembly and the other end is connected to the second supporting column 2, thereby achieving the matching of the second supporting column 2 with the other side of the inner template; further, the transverse driving assembly makes the second supporting column 2 approach to or move away from the first supporting column 1 by moving laterally on the bracket 8, thereby achieving the transverse movement of the inner template; it has high adjustment flexibility and high versatility, meets the installation and disassembly requirements of inner templates of different types and sizes, and improves the efficiency of demoulding; and the demoulding frame can be reused many times, with high turnover utilization rate.

[0032] like Figure 1 As shown, in this embodiment, a hinge hole 5 and a limit hole 6 are provided at the hinge of the first support column 1 and the bracket 8, and a pin is installed in the hinge hole 5 and the limit hole 6 to fix the first support column 1, the second support column 2 and the bracket 8, and the limit hole 6 is set in the shape of a long hole. When the position of the hinge hole 5 is fixed, the pin is installed at different positions of the long hole of the limit hole 6, which can control the rotation angle of the first support column 1, and / or

[0033] A hinge hole 5 and a limit hole 6 are provided at the hinge point between the second supporting column 2 and the transverse driving assembly. Pins are installed in the hinge hole 5 and the limit hole 6 to fix the first supporting column 1, the second supporting column 2 and the bracket 8. The limit hole 6 is set in the shape of a long hole. When the position of the hinge hole 5 is fixed, the pin is installed at different positions of the long hole of the limit hole 6, which can control the rotation angle of the second supporting column 2.

[0034] like Figure 1 As shown, in this embodiment, the adjusting support assembly 3 adopts a threaded adjusting assembly to adjust the inclination angle of the first supporting column 1 or the second supporting column 2 .

[0035] Further, the adjustable support assembly 3 includes an adjusting nut 31, a first adjusting screw 32 and a second adjusting screw 33. Both ends of the adjusting nut 31 are respectively threadedly connected with the first adjusting screw 32 and the second adjusting screw 33, the first adjusting screw 32 is hinged with the bracket 8, and the second adjusting screw 33 is hinged with the first supporting column 1. The adjusting nut 31 is rotated to adjust the connection length of the first adjusting screw 32 and the second adjusting screw 33 on the adjusting nut 31, so as to achieve the overall extension or contraction of the adjustable support assembly 3, thereby changing the inclination angle β of the first supporting column 1 on the bracket 8.

[0036] like Figure 1 As shown, in this embodiment, both ends of the adjusting nut 31 are respectively threadedly connected with the first adjusting screw 32 and the second adjusting screw 33, the first adjusting screw 32 is hinged with the lateral drive assembly, and the second adjusting screw 33 is hinged with the second supporting column 2. The adjusting nut 31 is rotated to adjust the connection length of the first adjusting screw 32 and the second adjusting screw 33 on the rotating adjusting nut 31, so as to adjust the overall extension or contraction of the supporting assembly 3, thereby changing the inclination angle β of the second supporting column 2 on the bracket 8.

[0037] When the support assembly 3 is adjusted to be extended as a whole, the inclination angle β of the first support column 1 and the second support column 2 on the bracket 8 will increase, and the lateral distance between the first support column 1 and the second support column 2 will decrease to meet the installation and removal requirements of the small-sized inner mold. When the support assembly 3 is adjusted to be contracted as a whole, the inclination angle β of the first support column 1 and the second support column 2 on the bracket 8 will decrease, and the lateral distance between the first support column 1 and the second support column 2 will increase to meet the installation and removal requirements of the large-sized inner mold. The demoulding frame of this embodiment can be adjusted according to the inner molds of different sizes, and has a highly universal technical effect.

[0038] like Figure 1 As shown, in this embodiment, the transverse driving assembly includes a slide 4 and a transverse driving member 7, the slide 4 is horizontally arranged on the bracket 8, the second supporting column 2 and the adjusting support assembly 3 are both hinged to the slide 4, the transverse driving member 7 is arranged on the inner side of the bracket 8, and the output end of the transverse driving member 7 is connected to the slide 4. Under the drive of the transverse driving member 7, the slide 4 drives the second supporting column 2 and the adjusting support assembly 3 to move laterally on the bracket 8.

[0039] Furthermore, in this embodiment, the lateral driving member 7 is a hydraulic cylinder, which has the characteristics of precise control and stable driving. In other embodiments, the lateral driving member 7 can also be a pneumatic cylinder or an electric push rod, as long as it can drive the slide 4 to drive the second support column 2 and the adjustment support assembly 3 to move smoothly horizontally on the bracket 8.

[0040] like Figure 1 As shown, in this embodiment, the bracket 8 is further provided with a slide groove 41, and the slide seat 4 is slidably connected to the slide groove 41. Driven by the transverse driving member 7, the slide seat 4 reciprocates along the slide groove 41 to drive the second support column 2 and the adjustment support assembly 3 to move laterally on the bracket 8.

[0041] like Figure 2 As shown, in this embodiment, a winch 11 is provided on the side of the bracket 8 , and the winch 11 is used to drag the first formwork 9 and the second formwork 10 to pull the first formwork 9 and the second formwork 10 out of the longitudinal truss 14 .

[0042] like Figure 2 As shown, in this embodiment, rollers 12 and limit frames 13 are also provided at both ends of the bracket 8. The inner template rolls and rubs on the rollers 12, and the limit frames 13 are used to limit the lateral position of the inner template, thereby improving the efficiency of the installation and removal of the inner template.

[0043] When the demoulding frame of this embodiment is used:

[0044] The first step is to shrink the second mold frame 10, and the shrunk second mold frame 10 is pulled out of the prepared longitudinal truss 14 by a winch 11 and pulled onto the demoulding frame;

[0045] The second step is to open the second mold frame 10 in the second supporting column 2 and install a limit pin at the bottom of the second supporting column 2;

[0046] The third step is to use the transverse driving assembly to drive the second supporting column 2 and the adjusting supporting assembly 3 to move transversely on the bracket 8 to realize the movement of the second mold frame 10 and reserve space for demoulding the first mold frame 9;

[0047] The fourth step is to shrink the first mold frame 9, and use the winch 11 to pull out the prepared longitudinal truss 14 from the shrunk first mold frame 9 and pull it onto the demoulding frame;

[0048] The fifth step is to open the first mold frame 9 in the first supporting column 1;

[0049] The sixth step is to remove the limit pin at the bottom of the second support column 2, and use the transverse drive assembly to drive the second support column 2 and the adjustment support assembly 3 to move laterally on the bracket 8 to achieve the second mold frame 10 and the first mold frame 9 to move closer and close the mold.

[0050] After the mold is closed, the inner membrane plate is hoisted and put into the mold again for the next beam making process. In this embodiment, the mold can be closed and demoulded conveniently, which reduces time and liberates construction personnel. During the operation, the construction personnel are not exposed to danger, which reduces the safety of the inner template. The inner template can be moved between different pedestals as needed, which reduces the number of processed templates, saves construction costs, and has a good application prospect.

[0051] Although the utility model is disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the utility model without departing from the spirit and technical solution of the utility model, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of protection of the technical solution of the utility model.

Claims

1. A demoulding frame, characterized in that: include: A bracket (8), a first supporting column (1), a second supporting column (2), an adjustable supporting assembly (3) and a transverse driving assembly; The first supporting column (1) and the second supporting column (2) are arranged on the bracket (8); The first support column (1) is rotatably connected to the bracket (8); one end of the adjustment support assembly (3) is connected to the first support column (1), and the other end is connected to the bracket (8), and is used to adjust the inclination angle of the first support column (1) on the bracket (8) to achieve matching between the first support column (1) and one side of the inner template; The second support column (2) is connected to the bracket (8) via the transverse driving assembly; one end of the adjustment support assembly (3) is connected to the transverse driving assembly, and the other end is connected to the second support column (2), and is used to adjust the inclination angle of the second support column (2) on the bracket (8) so as to achieve matching between the second support column (2) and the other side of the inner template; The transverse movement driving assembly moves laterally on the bracket (8) to move the second supporting column (2) closer to or away from the first supporting column (1), thereby achieving transverse movement of the inner mold.

2. The demoulding frame according to claim 1, characterized in that: A hinge hole (5) and a limit hole (6) are provided at a hinged joint between the first support column (1) and the bracket (8), and a pin is passed through the hinge hole (5) and the limit hole (6) to connect the bracket (8) to the first support column (1), and the rotation angle of the first support column (1) is further controlled by adjusting the position of the pin in the limit hole (6), and / or A hinge hole (5) and a limit hole (6) are provided at the hinged joint between the second supporting column (2) and the transverse driving assembly, and the second supporting column (2) is fixed to the second supporting column (2) by a pin shaft passing through the hinge hole (5) and the limit hole (6). The rotation angle of the second supporting column (2) can be further controlled by adjusting the position of the pin shaft in the limit hole (6).

3. The demoulding frame according to claim 2, characterized in that: The limiting hole (6) is a long hole.

4. The demoulding frame according to claim 2, characterized in that: The adjustable support assembly (3) adopts a threaded adjustment assembly to adjust the inclination angle of the first supporting column (1) or the second supporting column (2).

5. The demoulding frame according to any one of claims 1 to 4, characterized in that: The transverse driving assembly comprises a slide (4) and a transverse driving member (7); the slide (4) is horizontally arranged on a bracket (8); the second supporting column (2) and the adjusting support assembly (3) are both hinged to the slide (4); the transverse driving member (7) is arranged on the bracket (8), and the output end of the transverse driving member (7) is connected to the slide (4); under the drive of the transverse driving member (7), the slide (4) drives the second supporting column (2) and the adjusting support assembly (3) to move laterally on the bracket (8).

6. The demoulding frame according to claim 5, characterized in that: The bracket (8) is also provided with a slide groove (41), and the slide seat (4) is slidably connected to the slide groove (41).

7. The demoulding frame according to claim 5, characterized in that: The transverse driving member (7) is a hydraulic cylinder or a pneumatic cylinder or an electric push rod.

8. The demoulding frame according to any one of claims 1 to 4, characterized in that: A winch (11) is provided at the end of the bracket (8), and the winch (11) is used to drag the inner mold.

9. The demoulding frame according to any one of claims 1 to 4, characterized in that: The side of the bracket (8) is provided with a roller (12), and the roller (12) is used to assist the movement of the inner mold.

10. The demoulding frame according to any one of claims 1 to 4, characterized in that: A limiting frame (13) is provided on the side of the bracket (8), and the limiting frame (13) is used to limit the inner mold so that the inner mold is close to the second supporting column (2).