Crystal cutting device with online monitoring function
By introducing an online monitoring system into the crystal cutting device, the cutting situation is displayed in real time, the fragmentation problem caused by the lack of monitoring structure in the prior art is solved, and the stability and safety of the crystal cutting process are achieved.
Patent Information
- Application Number
- CN202421018787.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing crystal cutting devices lack an online monitoring structure, which makes it difficult to monitor the crystal condition during the cutting process and prone to fragmentation.
A crystal cutting device for online monitoring is designed, including installing a monitoring component on the back of the cutting box. The monitoring component consists of a fixing frame, a monitoring head, and a display. The monitoring head is electrically connected to the display, displays the cutting situation in real time, and passes through the positioning slot, Structures such as pressure glands and pneumatic cylinders ensure stable positioning and cutting of the crystals.
Real-time monitoring of the crystal cutting process is achieved, timely detection of fragmentation and cracks is ensured, the stability and safety of the cutting process are ensured, and the occurrence of crystal fragmentation is avoided.
Smart Images

Figure CN222245476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystal cutting, in particular to an online monitoring crystal cutting device. Background Art
[0002] Crystals are materials formed by the regular periodic repetition of material particles (molecules, atoms, ions) in three-dimensional space. Crystals need to be cut during processing so that they can be cut into the size required for use.
[0003] Patent document CN216914428U discloses a cooling device for a crystal cutting device. "The crystal cutting device in the patent document is provided with a cooling structure for improving the cooling efficiency during crystal cutting. However, the cutting device lacks an online monitoring structure, which is not convenient for monitoring the cutting condition of the crystal, and is prone to causing the crystal to break during cutting. Utility Model Content
[0004] One purpose of the present application is to provide a crystal cutting device with online monitoring to solve the technical problem in the prior art that the cutting device lacks an online monitoring structure, is inconvenient to monitor the cutting condition of the crystal, and easily causes crystal breakage during cutting.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an online monitoring crystal cutting device, comprising a cutting box, a monitoring component is installed on the back inner wall of the cutting box, the monitoring component is used to monitor the crystal cutting situation, the monitoring component comprises a fixing frame fixed on the back inner wall of the cutting box and a monitoring head, the monitoring head is fixed inside the fixing frame, the detection end of the monitoring head is aligned with the cut crystal, a mounting frame is installed on the top of the cutting box, a display is installed on the top of the mounting frame by fastening bolts, and the display is electrically connected to the monitoring head.
[0006] Preferably, a supporting box is installed at the bottom of the cutting box, and a base is installed at the bottom of the supporting box.
[0007] Preferably, a controller is installed on one side of the cutting box, and a switch door is installed on the front of the cutting box.
[0008] Preferably, a mounting seat is installed on the inner wall of the bottom of the cutting box, a support frame is symmetrically installed on the top of the mounting seat, a positioning component is installed on the top of the support frame, the positioning component is used to position the crystal, the positioning component includes a positioning groove, the positioning groove is fixed on the top of the support frame, an anti-slip pad is installed inside the positioning groove, and a lower fixing plate is installed on the front of the positioning groove.
[0009] Preferably, a pressure cover is installed on the top of the positioning groove through a hinge, an upper fixing plate is installed on the front of the pressure cover, and a pressure block is installed on the bottom of the pressure cover.
[0010] Preferably, a pneumatic cylinder is mounted on the top of the cutting box via a bolt mounting rod, and an output end of the pneumatic cylinder penetrates the top inner wall of the cutting box, and a mounting plate is mounted on the output end of the pneumatic cylinder.
[0011] Preferably, a mounting frame is installed at the bottom of the mounting plate, a driving motor is installed inside the mounting frame, and a cutting wheel is installed at the output end of the driving motor.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, a monitoring head installed on a fixed frame in the cutting box detects the cut crystal. Since the monitoring head is electrically connected to the display, the screen monitored by the monitoring head can be displayed on the display. When the crystal is broken and cracked during cutting, the staff can understand the cutting situation of the internal crystal through the display and can stop the cutting of the crystal in time, which plays a role of online monitoring.
[0014] 2. The inner side of the positioning groove in the utility model is used to place the crystal to be cut, and then the pressure cover is rotated to the top of the positioning groove, the upper fixing plate contacts the lower fixing plate, and then fixed by bolts, so that the pressure block on the pressure cover presses and fixes the crystal, and the anti-slip pad plays an anti-slip role, making the crystal more stably fixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a cross-sectional view of the cutting box of the utility model;
[0017] Figure 3 This is a schematic diagram of the positioning groove structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the pressure cover of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the drive motor of the utility model.
[0020] In the figure: 1. cutting box; 2. controller; 3. support box; 4. base; 5. switch door; 6. mounting base; 7. support frame; 8. positioning groove; 9. lower fixing plate; 10. anti-slip pad; 11. pressure cover; 12. pressure block; 13. upper fixing plate; 14. mounting frame; 15. display; 16. pneumatic cylinder; 17. mounting plate; 18. mounting frame; 19. drive motor; 20. cutting wheel; 21. fixing frame; 22. monitoring head. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1 and Figure 2 , an embodiment provided by the utility model: an online monitoring crystal cutting device;
[0025] It includes a cutting box 1 and a monitoring component. The monitoring component is installed on the inner wall at the back of the cutting box 1. The monitoring component is used to monitor the crystal cutting situation. The monitoring component includes a fixing frame 21 and a monitoring head 22 fixed on the inner wall at the back of the cutting box 1. The monitoring head 22 is fixed inside the fixing frame 21. The detection end of the monitoring head 22 is aligned with the cut crystal. A mounting frame 14 is installed on the top of the cutting box 1. A display 15 is installed on the top of the mounting frame 14 through fastening bolts. The display 15 is electrically connected to the monitoring head 22. A supporting box 3 is installed at the bottom of the cutting box 1. A base 4 is installed at the bottom of the supporting box 3. A controller 2 is installed on one side of the cutting box 1. A switch door 5 is installed on the front of the cutting box 1.
[0026] The cutting box 1 provides space for cutting crystals. The monitoring head 22 installed in the cutting box 1 through the fixed frame 21 detects the cut crystals. Since the monitoring head 22 is electrically connected to the display 15, the image monitored by the monitoring head 22 can be displayed on the display 15. When the crystal is broken and cracked during cutting, the staff can understand the cutting situation of the internal crystal through the display 15 and can stop cutting the crystal in time, which plays a role of online monitoring. The support box 3 provides an installation position for the circuit and air pressure system inside the cutting device. The base 4 is used to support the bottom of the support box 3. The controller 2 is used to control the use of the cutting device. The switch door 5 is used to close or open the front of the cutting box 1.
[0027] See also Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the utility model: an online monitoring crystal cutting device;
[0028] It includes a positioning component, a mounting seat 6 is installed on the inner wall of the bottom of the cutting box 1, a support frame 7 is symmetrically installed on the top of the mounting seat 6, a positioning component is installed on the top of the support frame 7, and the positioning component is used to position the crystal. The positioning component includes a positioning groove 8, the positioning groove 8 is fixed on the top of the support frame 7, an anti-slip pad 10 is installed inside the positioning groove 8, a lower fixing plate 9 is installed on the front of the positioning groove 8, a pressure cover 11 is installed on the top of the positioning groove 8 through a hinge, an upper fixing plate 13 is installed on the front of the pressure cover 11, and a pressure block 12 is installed on the bottom of the pressure cover 11;
[0029] The mounting seat 6 provides an installation position for the support frame 7, and the support frame 7 provides an installation position for the positioning groove 8. The inner side of the positioning groove 8 is used to place the crystal to be cut, and then the pressure cover 11 is rotated to the top of the positioning groove 8. The upper fixing plate 13 contacts the lower fixing plate 9 and is then fixed by bolts, so that the pressure block 12 on the pressure cover 11 presses and fixes the crystal, and the anti-slip pad 10 plays an anti-slip role, making the crystal more stably fixed.
[0030] See also Figure 1 and Figure 5 , an embodiment provided by the utility model: an online monitoring crystal cutting device;
[0031] It includes a pneumatic cylinder 16 and a cutting wheel 20. The top of the cutting box 1 is provided with a pneumatic cylinder 16 through a bolt mounting rod, and the output end of the pneumatic cylinder 16 passes through the top inner wall of the cutting box 1. The output end of the pneumatic cylinder 16 is provided with a mounting plate 17, and the bottom of the mounting plate 17 is provided with a mounting frame 18. A driving motor 19 is provided inside the mounting frame 18, and a cutting wheel 20 is provided at the output end of the driving motor 19.
[0032] The pneumatic cylinder 16 can convert air pressure energy into kinetic energy, thereby driving the drive motor 19 in the telescopic end mounting frame 18 to move downward. After being energized, the drive motor 19 converts electrical energy into kinetic energy, thereby driving the cutting wheel 20 at the output end to rotate at high speed. The pneumatic cylinder 16 causes the cutting wheel 20 to move downward to contact the crystal and cut the crystal.
[0033] Working principle: Before using the crystal cutting device with online monitoring, you should first check whether there are any problems that affect the use of the crystal cutting device with online monitoring. First, place the cutting device at the position where it needs to be used through the base 4, and then fix the crystal to be cut on the positioning component to make the crystal more stable during cutting. Start the cutting device through the controller 2, and the pneumatic cylinder 16 drives the structure used for cutting to move downward, so that the cutting wheel 20 contacts the crystal to realize the cutting process of the crystal.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A crystal cutting device with online monitoring, comprising a cutting box (1), characterized in that: A monitoring component is installed on the inner wall at the back of the cutting box (1), and the monitoring component is used to monitor the crystal cutting situation. The monitoring component comprises a fixing frame (21) fixed on the inner wall at the back of the cutting box (1) and a monitoring head (22). The monitoring head (22) is fixed inside the fixing frame (21), and the detection end of the monitoring head (22) is aligned with the cut crystal. A mounting frame (14) is installed on the top of the cutting box (1), and a display (15) is installed on the top of the mounting frame (14) by fastening bolts, and the display (15) is electrically connected to the monitoring head (22).
2. The crystal cutting device with online monitoring according to claim 1, characterized in that: A support box (3) is installed at the bottom of the cutting box (1), and a base (4) is installed at the bottom of the support box (3).
3. The crystal cutting device with online monitoring according to claim 1, characterized in that: A controller (2) is installed on one side of the cutting box (1), and a switch door (5) is installed on the front of the cutting box (1).
4. The crystal cutting device with online monitoring according to claim 3, characterized in that: A mounting seat (6) is installed on the inner wall of the bottom of the cutting box (1), a support frame (7) is symmetrically installed on the top of the mounting seat (6), a positioning component is installed on the top of the support frame (7), the positioning component is used to position the crystal, the positioning component includes a positioning groove (8), the positioning groove (8) is fixed on the top of the support frame (7), an anti-slip pad (10) is installed inside the positioning groove (8), and a lower fixing plate (9) is installed on the front of the positioning groove (8).
5. The crystal cutting device with online monitoring according to claim 4, characterized in that: A pressure cover (11) is installed on the top of the positioning groove (8) through a hinge, an upper fixing plate (13) is installed on the front of the pressure cover (11), and a pressure block (12) is installed on the bottom of the pressure cover (11).
6. The crystal cutting device with online monitoring according to claim 5, characterized in that: The top of the cutting box (1) is provided with a pneumatic cylinder (16) through a bolt mounting rod, and the output end of the pneumatic cylinder (16) penetrates the top inner wall of the cutting box (1), and the output end of the pneumatic cylinder (16) is provided with a mounting plate (17).
7. The crystal cutting device with online monitoring according to claim 6, characterized in that: A mounting frame (18) is installed at the bottom of the mounting plate (17), a driving motor (19) is installed inside the mounting frame (18), and a cutting wheel (20) is installed at the output end of the driving motor (19).
