Automatic hot-sealing device for hole alignment of screen

The automatic screen hole alignment and ironing device addresses the inefficiencies and errors of manual operations by ensuring stable substrate positioning and uniform ironing pressure, enhancing the accuracy and efficiency of hole alignment and ironing in projection screens.

CN222246160UActive Publication Date: 2024-12-27YANTAI YILAIXING INFORMATION SERVICE CO LTD
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Patent Information

Application Number
CN202421132609.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing projection screen production methods rely on inefficient and error-prone manual operations for aligning and ironing sound transmission holes, which affect the integrity and quality of the screen.

Method used

An automatic screen hole alignment and ironing device comprising a supporting assembly, lifting and pressing assembly, and an ironing device, which ensures stable substrate positioning and uniform ironing pressure to prevent misalignment and movement during the process.

Benefits of technology

The device provides a stable and accurate alignment of screen holes, reducing the risk of misalignment and improving the efficiency of the ironing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic ironing device for screen hole alignment, which comprises a supporting assembly, a lifting and pressing assembly and an ironing device, the supporting assembly comprises a supporting base, four groups of limiting and fixing blocks are fixed at the upper end of the supporting base, a base material to be ironed is placed among the four groups of limiting and fixing blocks, the lifting and pressing assembly is mounted at the upper end of the supporting assembly, and the ironing device is mounted on the lifting and pressing assembly. An ironing device is installed at the lower end of the lifting pressing assembly and perpendicularly corresponds to the base material to be ironed. In actual use, the supporting assembly provides a stable supporting platform for the whole device, the limiting fixing blocks not only limit movement of a base material in the horizontal direction, but also ensure that the position of the base material is stable in the ironing process, and in the ironing process, the lifting pressing assembly stably descends the ironing device to the position above the base material to be ironed, so that the ironing efficiency is improved. The uniform distribution of the ironing pressure is ensured, and the transverse acting force on the base material is reduced in a vertical pressing manner, so that the problems that the base material moves and the hole positions are not aligned possibly during flat ironing are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of projection screens, in particular to an automatic ironing device for holes in a screen. Background Art

[0002] With the advancement of technology and people's increasing requirements for audio-visual experience, projection screens are increasingly used in various conferences, teaching, home theaters and other occasions. In order to solve the problem of ensuring the sound transmission performance of the screen, screen manufacturers have been committed to reducing the size of the sound transmission holes in recent years, so as to maximize the light reflection performance and imaging clarity of the screen while ensuring the sound transmission performance. However, simply reducing the size of the hole is not enough to solve all problems, and the alignment accuracy of the sound transmission hole is also crucial.

[0003] In the production process of projection screens, the screen is usually spliced ​​from multiple small-sized substrates. In order to ensure the integrity and quality of the picture, the holes between these substrates need to be accurately aligned and ironed. However, the existing production methods mostly rely on manual operations for hole alignment and ironing, which is inefficient and prone to errors. Therefore, an automatic screen hole alignment and ironing device is now needed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic screen hole alignment and ironing device to solve the problems of low efficiency and easy error in manual operation of the hole alignment and ironing links proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic screen hole ironing device, comprising a supporting assembly, a lifting and pressing assembly and an ironing device, the supporting assembly comprising a supporting base, four groups of limiting and fixing blocks are fixed to the upper end of the supporting base, substrates to be ironed are placed between the four groups of limiting and fixing blocks, the upper end of the supporting assembly is installed with a lifting and pressing assembly, the lower end of the lifting and pressing assembly is installed with an ironing device, and the ironing device is vertically corresponding to the substrate to be ironed.

[0006] Preferably, the upper end of the limiting fixing block is inclined.

[0007] Preferably, a support bracket is fixed to the upper end of the support base, and the lifting and pressing down assembly includes a linear slide rail, and the linear slide rail is fixed to the side of the support bracket.

[0008] Preferably, two groups of sliding blocks are slidably mounted on the linear slide rail, and the two groups of sliding blocks are fixedly mounted on the right side of the ironing device.

[0009] Preferably, a lifting cylinder is installed at the upper end of the support bracket, a lifting base is provided at the lower end of the lifting cylinder, and the lifting base is fixedly installed at the upper end of the ironing device.

[0010] Preferably, guide rods are provided on both sides of the lifting cylinder, the guide rods are movably mounted on the upper end of the supporting bracket, and the lower end of the guide rods is fixed to the lifting base.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: in the actual use of the present invention, the supporting assembly provides a stable supporting platform for the entire device, the limiting fixing block not only limits the movement of the substrate in the horizontal direction, but also ensures the stability of the position of the substrate during the ironing process, thereby reducing the risk of misalignment of the holes caused by the movement of the substrate, and during the ironing process, the lifting and pressing assembly smoothly lowers the ironing device to the top of the substrate to be ironed, ensuring the uniform distribution of the ironing pressure, and reducing the lateral force on the substrate by vertical pressing, thereby avoiding the problems of substrate movement and misalignment of the holes that may be caused by flat ironing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0014] Figure 3 This is a schematic diagram of the disassembly structure of the utility model;

[0015] Figure 4 It is a schematic diagram of the disassembled bottom structure of the utility model.

[0016] In the figure: 1. Support assembly; 11. Support base; 12. Limit fixing block; 13. Support bracket; 2. Lifting and pressing assembly; 21. Linear guide rail; 22. Slider; 23. Lifting cylinder; 24. Guide rod; 25. Lifting base; 3. Ironing device; 4. Substrate to be ironed. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0018] See also Figure 1-4The utility model provides a technical solution: an automatic screen hole ironing device, comprising a support component 1, a lifting and pressing component 2 and an ironing device 3. The support component 1 comprises a support base 11, four groups of limit fixing blocks 12 are fixed on the upper end of the support base 11, and a substrate 4 to be ironed is placed between the four groups of limit fixing blocks 12. The upper end of the support component 1 is equipped with a lifting and pressing component 2, and the lower end of the lifting and pressing component 2 is equipped with an ironing device 3. The ironing device 3 is perpendicular to the substrate 4 to be ironed. The support base 11 carries all the components to ensure the stability and reliability of the device. The four groups of limit fixing blocks 12 form a frame to accurately position the substrate in the frame to prevent the substrate from moving or offsetting during the ironing process, thereby ensuring the accurate alignment of the hole positions. The lifting and pressing component 2 is installed at the upper end of the support component 1, and its main function is to control the movement of the ironing device 3. The function of the ironing device 3 is to perform the ironing operation.

[0019] The upper end of the limiting and fixing block 12 is in the form of an inclined surface, and the design of the inclined surface makes it easier for the substrate 4 to be ironed to slide into the space between the limiting and fixing blocks 12 when placed.

[0020] A support bracket 13 is fixed to the upper end of the support base 11, and the lifting and pressing assembly 2 includes a linear slide rail 21, which is fixed to the side of the support bracket 13. The linear slide rail 21 is fixed to the side of the support bracket 13 to ensure the stability of the ironing device 3 during the lifting process.

[0021] Two sets of sliders 22 are slidably mounted on the linear slide rail 21 . The two sets of sliders 22 are fixedly mounted on the right side of the ironing device 3 . The sliders 22 provide stable support for the ironing device 3 and effectively prevent it from shaking back and forth during operation.

[0022] A lifting cylinder 23 is installed at the upper end of the support bracket 13, and a lifting base 25 is provided at the lower end of the lifting cylinder 23. The lifting base 25 is fixedly installed on the upper end of the ironing device 3. The lifting cylinder 23 provides a stable and reliable lifting power source for the lifting movement of the ironing device 3.

[0023] Guide rods 24 are arranged on both sides of the lifting cylinder 23. The guide rods 24 are movably mounted on the upper end of the support bracket 13. The lower ends of the guide rods 24 are fixed to the lifting base 25. The function of the guide rods 24 is to prevent the lifting base 25 and the ironing device 3 from shaking left and right during the lifting process.

[0024] As an embodiment of the utility model: when the automatic ironing device for screen hole alignment is used, the substrate 4 to be ironed is first placed between the four groups of limit fixing blocks 12. Since the upper ends of the limit fixing blocks 12 are designed with inclined surfaces, the substrate can more easily slide into the space between the fixing blocks to achieve fast and accurate positioning; the support base 11 serves as the basis of the entire device and carries all components; the lifting cylinder 23 serves as a power source to drive the lifting base 25 and the ironing device 3 fixed thereon to perform lifting movements, and the setting of the guide rod 24 ensures the stability of the lifting base 25 and the ironing device 3 during the lifting process. The two sets of sliders 22 drive the ironing device 3 to move up and down along a predetermined trajectory under the guidance of the linear slide rail 21; when the ironing device 3 descends to a position perpendicular to the substrate 4 to be ironed, the ironing operation begins, and the ironing device 3 uses its internal heating element to heat and iron the substrate to achieve fixation and alignment of the substrate; during the whole process, due to the synergistic effect of the lifting and pressing assembly 2 and the supporting assembly 1, the lateral force on the substrate is reduced by vertical pressing, thereby avoiding the problem of substrate movement and hole misalignment that may be caused during flat ironing.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic ironing device for screen holes, comprising a supporting assembly (1), a lifting and pressing assembly (2) and an ironing device (3), characterized in that: The support assembly (1) comprises a support base (11), four groups of limit fixing blocks (12) are fixed on the upper end of the support base (11), a substrate to be ironed (4) is placed between the four groups of limit fixing blocks (12), a lifting and pressing assembly (2) is installed on the upper end of the support assembly (1), an ironing device (3) is installed on the lower end of the lifting and pressing assembly (2), and the ironing device (3) is vertically corresponding to the substrate to be ironed (4).

2. The automatic screen hole hot-sealing device according to claim 1, characterized in that: The upper end of the position limiting fixing block (12) is in the form of an inclined surface.

3. The automatic screen hole hot-sealing device according to claim 1, characterized in that: A support bracket (13) is fixed to the upper end of the support base (11), and the lifting and pressing assembly (2) comprises a linear slide rail (21), and the linear slide rail (21) is fixed to the side of the support bracket (13).

4. The automatic screen hole hot-sealing device according to claim 3, characterized in that: Two groups of sliders (22) are slidably mounted on the linear slide rail (21), and the two groups of sliders (22) are fixedly mounted on the right side of the ironing device (3).

5. The automatic screen hole hot-sealing device according to claim 3, characterized in that: A lifting cylinder (23) is installed at the upper end of the support bracket (13), a lifting base (25) is provided at the lower end of the lifting cylinder (23), and the lifting base (25) is fixedly installed on the upper end of the ironing device (3).

6. The automatic screen hole hot-sealing device according to claim 5, characterized in that: Guide rods (24) are arranged on both sides of the lifting cylinder (23). The guide rods (24) are movably mounted on the upper end of the support bracket (13), and the lower end of the guide rods (24) is fixed to the lifting base (25).