Rail transit high-speed rail automatic water adding and filling nozzle structure and uncovering and water filling device

By installing an automatic water filling device on the EMU and automatically operating the water injection port with a rail RGV trolley and a six-axle robot, the problem of high labor intensity and low efficiency of water injection in the EMU is solved, and an efficient automatic water injection process is achieved.

CN222247182UActive Publication Date: 2024-12-27SUZHOU ACE SHEET METAL MFG CO LTD
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Patent Information

Application Number
CN202420852463.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-27
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The work of EMU water injection relies on manual operations, which leads to high labor intensity and low efficiency, especially during peak periods, inability to continue to operate for a long time.

Method used

Design a structure of automatic water filling port for high-speed rail rail and water opening and water injection device. Using rail RGV trolleys and six-axle robots, the inner and outer covers of the EMU water injection port are clamped with the inner cover and outer cover of the EMU water injection port through the cover fork and the buckle plate to achieve automatic Docking and operation to reduce manual labor.

Benefits of technology

Through automated operations, the labor intensity of manual water injection is reduced, the efficiency of EMUs is improved, and continuous operation is enabled during peak periods of EMUs travel.

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Abstract

The utility model discloses a rail transit high-speed rail automatic water-adding water-filling nozzle structure and an uncovering water-filling device, the water-filling nozzle structure comprises a frame which is installed on a bullet train and surrounds the periphery of a water-filling nozzle, a turnable inner cover is hinged on the water-filling nozzle, a turnable outer cover is connected on the frame in a sliding mode, a convex part is arranged on the inner cover, and the convex part is provided with an opening. A concave part is arranged on the outer cover; the uncovering water injection device comprises a rail RGV trolley and an uncovering water injection mechanism, and a six-axis robot is arranged on the rail RGV trolley; the uncovering water injection mechanism comprises a mounting base connected with the six-axis robot, and the mounting base is provided with a floating connector assembly, a cover shifting fork and a cover closing buckle plate, wherein the cover shifting fork and the cover closing buckle plate can move in the axial direction of the floating connector assembly. And the convex part and the concave part can be clamped with the cover shifting fork and / or the cover closing buckle plate. According to the automatic water adding and filling nozzle structure for the rail transit high-speed rail and the uncovering and water filling device, manual operation of a bullet train can be eliminated, and the problems that traditional bullet train water filling operation is large in labor intensity and low in efficiency are solved.
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Description

Technical Field

[0001] The utility model relates to the field of motor vehicle water supply equipment, in particular to an automatic water filling inlet structure of a rail transit high-speed railway and a cover-opening water filling device. Background Art

[0002] EMU, the full name of which is power vehicle, refers to vehicles equipped with power devices in rail transit systems, including locomotives and power cars. The widespread use of EMUs has not only shortened people's travel time and improved traffic conditions, but also promoted the prosperity of the regional economy and driven the innovation and development of related industries.

[0003] In actual applications, each time a train arrives at a terminal, it needs to be watered in order to replenish water resources for each carriage in order to meet the water demand of the train during long-term operation. However, the current water filling work of the train mainly relies on manual operation. When the train stops at a station, the water source is added to the train by manually dragging the water pipe. In this process, manual operation not only takes a long time, but also has a high labor intensity for manual labor. During the peak period of train travel, manual labor cannot continue to work for a long time. Utility Model Content

[0004] The utility model aims to provide a rail transit high-speed rail automatic water filling port structure and a cover-opening water filling device, which can eliminate manual operation of moving vehicles and solve the problems of high labor intensity and low efficiency of traditional moving vehicle water filling operations.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a rail transit high-speed rail automatic water filling water injection port structure and a cover opening water injection device, the water injection port structure includes a frame installed on the motor vehicle and surrounding the outer periphery of the water injection port, the water injection port is hinged with a flippable inner cover, the frame is slidably connected with a flippable outer cover, the inner cover is provided with a convex portion, and the outer cover is provided with a concave portion;

[0006] The cover opening and water injection device comprises a rail RGV trolley capable of traveling at a motor vehicle station and a cover opening and water injection mechanism, wherein a six-axis robot is arranged on the rail RGV trolley;

[0007] The cover opening and water injection mechanism comprises a mounting base connected to the six-axis robot, and the mounting base is provided with a floating joint assembly, and a cover shifting fork and a cover closing buckle plate which can respectively move axially along the floating joint assembly;

[0008] The convex part and the concave part can both be snap-connected with the cover shifting fork and / or the cover closing buckle plate.

[0009] In a preferred embodiment of the utility model, the cover fork includes a first section and a second section, the first section and the second section are connected to form a U-shaped structure, and a reinforcing rib is provided between the first section and the second section, a section connecting the first section and the second section is surrounded by the reinforcing rib to form a closed loop structure, and the closed loop structure has a bending angle of 100° to 170°.

[0010] In a preferred embodiment of the utility model, the closing buckle plate includes a connecting plate and an L-shaped buckle plate arranged on the connecting plate.

[0011] In a preferred embodiment of the utility model, the floating joint assembly includes a metal tube movably inserted into the mounting base, and one end of the metal tube placed outside the mounting base is provided with a quick connector that can be plugged and connected to the water filling port of the motor vehicle, and a spring sleeved on the outer periphery of the metal tube is provided between the quick connector and the mounting base.

[0012] In a preferred embodiment of the utility model, two cylinders are provided on the mounting base and are respectively connected to the cover shifting fork and the cover closing buckle plate for driving.

[0013] In a preferred embodiment of the utility model, a protective shell is provided on the rail RGV trolley, and two protective doors driven to open and close by hydraulic rods are provided on the protective shell. The protective shell and the protective doors are arranged to form a protective cover structure that can be covered on the outside of the six-axis robot.

[0014] The beneficial effects of the utility model are:

[0015] (1) The rail-mounted RGV trolley is used to replace manual dragging of the water injection pipe. At the same time, the six-axis robot drives the installation base to move, and cooperates with the cover-opening fork that can be telescopic relative to the installation base, the cover-closing buckle plate, the convex part on the inner cover, and the concave part on the outer cover to engage with each other, and then move the outer cover and the inner cover of the water injection port on the EMU to make the floating joint assembly dock with the water injection port, eliminating the need for manual completion of the EMU water injection operation, reducing the labor intensity of manual water injection, and at the same time improving the efficiency of EMU water injection;

[0016] (2) The closed loop structure with a bending angle on the cover fork can be inserted into the concave part on the outer cover and cover the convex part on the inner cover. The reinforcing rib can also be against the back side of the convex part to ensure the stability of the cover fork when it can move the inner cover and the outer cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a structural schematic diagram of the water injection port structure and the cover opening water injection device in the preferred embodiment of the utility model;

[0019] Figure 2 In the preferred embodiment of the utility model Figure 1 Schematic diagram of the local structure at B;

[0020] Figure 3 It is a structural schematic diagram of the water injection port, frame, and inner cover in the preferred embodiment of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the cover opening and water injection mechanism in the preferred embodiment of the utility model;

[0022] Among them, 1. water inlet; 2. frame; 3. inner cover; 301. convex part; 4. outer cover; 401. concave part; 5. rail RGV trolley; 6. six-axis robot; 7. mounting base; 8. floating joint assembly; 801. metal pipe; 802. quick connector; 803. spring; 9. cover fork; 901. first section; 902. second section; 903. reinforcing rib; 10. cover closing plate; 1001. connecting plate; 1002. L-shaped plate; 11. cylinder; 12. protective shell; 13. protective door. DETAILED DESCRIPTION

[0023] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0024] It should be noted that if there are directional indications (such as up, down, bottom, top, etc.) involved in this embodiment, the directional indication is only used to explain the relative position relationship, movement, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Unless otherwise clearly specified and defined, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0025] like Figure 1-Figure 4As shown, an automatic water filling inlet structure and a cover-opening water filling device for rail transit high-speed rail, the water filling inlet structure comprises a frame 2 mounted on a motor vehicle and arranged around the outer periphery of a water filling inlet 1, an inner cover 3 capable of flipping is hingedly connected to the water filling inlet 1, an outer cover 4 capable of flipping is slidably connected to the frame 2, a convex portion 301 is arranged on the inner cover 3, and a concave portion 401 is arranged on the outer cover 4;

[0026] The cover opening and water injection device comprises a rail RGV trolley 5 capable of traveling at a motor vehicle station and a cover opening and water injection mechanism, and a six-axis robot 6 is arranged on the rail RGV trolley 5;

[0027] The cover opening and water injection mechanism comprises a mounting base 7 connected to a six-axis robot 6, on which a floating joint assembly 8, a cover shifting fork 9 and a cover closing buckle plate 10 are arranged which can move axially along the floating joint assembly 8 respectively;

[0028] Both the convex portion 301 and the concave portion 401 can be snap-fitted with the cover shifting fork 9 and / or the cover closing buckle plate 10 .

[0029] Specifically, the water injection pipe is connected to the floating joint assembly 8, and the rail RGV trolley 5 is used to replace the manual dragging of the water injection pipe. The rail RGV trolley 5 can be a material trolley, etc., and can be driven by electric energy, motors, etc. to reduce the intensity of human labor. At the same time, after the rail RGV trolley 5 travels to the location of the water injection port 1 of the motor vehicle, the six-axis robot 6 can drive the mounting base 7 to move, and cooperate with the movable (i.e., telescopic movement relative to the mounting base 7) cover fork 9 and cover closing buckle plate 10 to engage with the convex part 301 on the inner cover 3 and the concave part 401 on the outer cover 4, and then move the outer cover 4 and the inner cover 3 of the water injection port 1 on the motor vehicle, so that the floating joint assembly 8 and the water injection port 1 are docked. The use of the cover opening and water injection mechanism in the present technical solution can greatly reduce the labor intensity of manual water injection, and at the same time can also improve the efficiency of water injection of the motor vehicle.

[0030] As described above, the cover-pushing fork 9 on the mounting base 7 can extend to the outside of the mounting base 7, and cooperate with the six-axis robot 6 to push the outer cover 4 and the inner cover 3 apart in sequence. Specifically, the cover-pushing fork 9 can smoothly push the outer cover 4 and the inner cover 3 at the water inlet 1 apart. Figure 4As shown, the cover fork 9 includes a first section 901 and a second section 902, the first section 901 and the second section 902 are connected to form a U-shaped structure, and a reinforcing rib 903 is arranged between the first section 901 and the second section 902, and a section connecting the first section 901 and the second section 902 is surrounded by the reinforcing rib 903 to form a closed loop structure, and the closed loop structure has a bending angle of 100° to 170°, so as to be clamped with the convex part 301 on the inner cover 3 and the concave part 401 on the outer cover 4. The reinforcing rib 903 can increase the strength of the closed loop structure on the cover fork 9, and the closed loop structure with a bending angle on the cover fork 9 can be clamped into the concave part 401 on the outer cover 4 and cover the convex part 301 on the inner cover 3, and the reinforcing rib 903 can also be against the back side of the convex part 301 to ensure that the cover fork 9 can be moved to clamp the inner cover 3 and the outer cover 4. At the same time, the floating joint assembly 8 gradually approaches until it docks with the water inlet 1. During this process, the cover fork 9 can gradually shrink toward the mounting base 7, which can effectively prevent the outer cover 4 or the inner cover 3 from accidentally hitting the floating joint assembly 8, thereby ensuring that the floating joint assembly 8 docks with the water inlet 1 smoothly.

[0031] Furthermore, after the motor vehicle is filled with water, the inner cover 3 and the outer cover 4 need to be reset. Figure 4 As shown, the closing buckle plate 10 includes a connecting plate 1001 and an L-shaped buckle plate 1002 arranged on the connecting plate 1001. One end of the L-shaped buckle plate 1002 can be snapped into the recess 401 on the outer cover 4. After the L-shaped buckle plate 1002 is snapped into the recess 401 on the outer cover 4, the six-axis robot 6 can drive the outer cover 4 to reset through the L-shaped buckle plate 1002.

[0032] In the present technical solution, in order to facilitate the resetting of the inner cover 3, a torsion spring can be provided on the axis where the inner cover 3 is hinged to the water injection port 1, so that the inner cover 3 can be actively reset to improve efficiency.

[0033] Further, such as Figure 4 As shown, the floating joint assembly 8 includes a metal tube 801 movably inserted on the mounting base 7, and one end of the metal tube 801 placed outside the mounting base 7 is provided with a quick connector 802 that can be plugged and connected with the motor vehicle water injection port 1, and a spring 803 sleeved on the outer periphery of the metal tube 801 is provided between the quick connector 802 and the mounting base 7. When the quick connector 802 is docked with the water injection port 1, the spring 803 can reduce the force between the quick connector 802 and the water injection port 1, prevent the quick connector 802 or the water injection port 1 from being compressed and deformed, and facilitate the six-axis robot 6 to make timely adjustments. In this technical solution, in order to prevent the floating joint assembly 8 from detaching from the mounting base 7, the two ends of the spring 803 can be connected to the mounting base 7 and the quick connector 802 respectively.

[0034] Furthermore, in the present technical solution, two cylinders 11 are provided on the mounting base 7, which are respectively connected to the cover shifting fork 9 and the cover closing buckle plate 10. By driving the cover shifting fork 9 and the cover closing buckle plate 10 by the cylinders 11, the displacement accuracy can be ensured and the manufacturing cost can be reduced.

[0035] In this embodiment, the rail RGV trolley 5 and the six-axis robot 6 are both existing and relatively mature technical means with higher stability, which can ensure the stability of the device operation. At the same time, they can also cooperate with the visual inspection module to accurately locate the positions of the inner cover 3 and the outer cover 4, so that the rail RGV trolley 5 and the six-axis robot 6 can automatically perform water injection operations, thereby further reducing manual labor and improving the efficiency of water injection for the motor vehicle.

[0036] Furthermore, a protective shell 12 is provided on the rail RGV trolley 5, and two protective doors 13 driven to open and close by hydraulic rods are provided on the protective shell 12. The protective shell 12 and the protective doors 13 are arranged to form a protective cover structure that can be arranged outside the six-axis robot 6. When the device is in the standby state, the six-axis robot 6, the mounting base 7, the cylinder 11, etc. are protected.

[0037] Working principle: The rail RGV trolley 5 replaces manual dragging of the water injection pipe to the water injection port 1 of the motor vehicle, and then the six-axis robot 6 drives the mounting base 7 to move, and then cooperates with the cover fork 9 that can perform telescopic movements relative to the mounting base 7, so that the outer cover 4 and the inner cover 3 at the water injection port 1 of the motor vehicle can be opened in sequence, and the quick connector 802 is docked with the water injection port 1 to perform water injection. After the water injection of the motor vehicle is completed, the six-axis robot 6 drives the mounting base 7 to move, unplug the quick connector 802 from the water injection port 1, and then drives the L-shaped buckle plate 1002 to engage with the recessed part 401 on the outer cover 4, and then drives the outer cover 4 to reset.

[0038] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A rail transit high-speed rail automatic water filling inlet structure and a cover-opening water filling device, the water filling inlet structure comprising a frame (2) mounted on a motor vehicle and arranged around the outer periphery of the water filling inlet (1), the water filling inlet (1) being hingedly provided with an inner cover (3) capable of being turned over, and the frame (2) being slidably connected with an outer cover (4) capable of being turned over, characterized in that: The inner cover (3) is provided with a convex portion (301), and the outer cover (4) is provided with a concave portion (401); The cover opening and water injection device comprises a rail-mounted RGV trolley (5) capable of traveling at a motor vehicle station and a cover opening and water injection mechanism, wherein a six-axis robot (6) is arranged on the rail-mounted RGV trolley (5); The cover opening and water injection mechanism comprises a mounting base (7) connected to the six-axis robot (6), the mounting base (7) being provided with a floating joint assembly (8), and a cover shifting fork (9) and a cover closing buckle plate (10) capable of moving axially along the floating joint assembly (8); The convex portion (301) and the concave portion (401) can both be snap-fitted with the cover shifting fork (9) and / or the cover closing buckle plate (10).

2. The automatic water filling port structure and cover opening water filling device for rail transit high-speed rail according to claim 1 is characterized by: The cover fork (9) comprises a first section (901) and a second section (902); the first section (901) and the second section (902) are connected to form a U-shaped structure; a reinforcing rib (903) is provided between the first section (901) and the second section (902); a section connecting the first section (901) and the second section (902) and the reinforcing rib (903) are arranged to form a closed loop structure; and the closed loop structure has a bending angle of 100° to 170°.

3. The automatic water filling port structure and cover opening water filling device for rail transit high-speed railway according to claim 1 is characterized by: The closing buckle plate (10) comprises a connecting plate (1001) and an L-shaped buckle plate (1002) arranged on the connecting plate (1001).

4. The automatic water filling port structure and cover opening water filling device for rail transit high-speed railway according to claim 1 is characterized by: The floating joint assembly (8) comprises a metal tube (801) movably inserted into the mounting base (7); one end of the metal tube (801) located outside the mounting base (7) is provided with a quick connector (802) capable of being plugged into and connected to a water injection port (1) of a motor vehicle; and a spring (803) sleeved on the outer circumference of the metal tube (801) is provided between the quick connector (802) and the mounting base (7).

5. The automatic water filling port structure and cover opening water filling device for rail transit high-speed railway according to claim 1 is characterized by: The mounting base (7) is provided with two cylinders (11) which are respectively connected to the cover shifting fork (9) and the cover closing buckle plate (10) for driving.

6. The automatic water filling port structure and cover opening water filling device for rail transit high-speed railway according to claim 1, characterized in that: The rail-mounted RGV trolley (5) is provided with a protective shell (12), and the protective shell (12) is provided with two protective doors (13) which are opened and closed by hydraulic rods. The protective shell (12) and the protective doors (13) are arranged to form a protective cover structure which can be arranged to cover the outside of the six-axis robot (6).