Warp knitting polyester fabric winding device
By using servo motors, monitoring rollers and fabric guidance components in the polyester cloth winding device, the winding thickness and tension are automatically controlled, which solves the problem of manual control and excessive winding of the cylinder, and improves the work Efficiency and winding quality.
Patent Information
- Application Number
- CN202420772417.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the winding process of polyester cloth, the prior art requires manual real-time viewing and handling, which leads to high energy consumption of operators, affects work efficiency, and is difficult to automatically control the winding thickness, which easily leads to excessively large winding cylinder.
A warp knitted polyester cloth winding device is designed, using servo motors, electric telescopic card blocks, monitoring rollers, pressure sensors and fabric guidance components, and automatically controls the winding thickness through metering markings, adjusting screws and torsion rods, and The winding quality is ensured by adjusting the cloth tension by guiding rollers.
It realizes automatic control of the winding thickness without manual control, reduces work difficulty, improves work efficiency, and ensures winding quality, making it easier to store and transport later.
Smart Images

Figure CN222249417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester cloth production equipment, in particular to a winding device for warp-knitted polyester cloth. Background Art
[0002] Polyester cloth generally refers to polyester fiber. Polyester fiber, commonly known as "polyester". It is a synthetic fiber obtained by spinning polyester formed by the polycondensation of organic dibasic acid and diol. It belongs to a polymer compound. It was invented in 1941 and is currently the largest variety of synthetic fiber. The biggest advantage of polyester fiber is that it has good wrinkle resistance and shape retention, high strength and elastic recovery ability, and polyester cloth is durable, wrinkle-resistant, iron-free, and non-sticky;
[0003] After the polyester cloth is produced, it needs to be packaged. In order to prevent the polyester cloth from creases and affect the sale of the polyester cloth, the produced polyester cloth is generally wound. Some existing manufacturers need to fix the polyester cloth on a reel before winding it. In order to facilitate later storage and transportation, the polyester cloth is usually wound into a tube with the same thickness. During the winding process, manual real-time inspection is required to avoid winding too much cloth and causing the wound tube to be larger. However, this process requires operators to consume a lot of energy. Working for a long time will cause mental fatigue to the operators, which will affect work efficiency. For this reason, we propose a winding device for warp knitted polyester cloth. Utility Model Content
[0004] The main purpose of the utility model is to provide a winding device for warp-knitted polyester cloth, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a winding device for warp knitted polyester cloth, comprising a bottom plate and a support plate, and the support plate is fixedly connected to both sides of one end of the bottom plate, and the outer walls of the upper end and corresponding positions of the support plate are respectively inlaid with a servo motor and an electric telescopic block, the servo motor power output end is detachably connected with a clamping block, the inner side of the clamping block is detachably clamped with a winding roller, and the other end of the winding roller is rotatably connected to the electric telescopic block, and the support plate is provided with a slide groove, the inner cavity of the slide groove is slidably provided with a monitoring roller, the bottom end of the inner cavity of the slide groove is detachably connected with a spring connecting rod, the top end of the spring connecting rod is fixedly connected with a fixed disk, and the monitoring roller is rotatably connected to the inner side of the fixed disk, and a monitoring component is slidably provided on the bottom end surface of one side of the support plate, and a storage cavity is provided on the upper surface of one side of the bottom plate relative to the support plate, and a cloth guiding component is provided inside the storage cavity.
[0006] Preferably, the monitoring component includes a monitoring plate slidably arranged on the bottom surface of the support plate, an adjustment groove is opened on one side of the support frame, and the end of the monitoring plate is slidably arranged in the inner cavity of the adjustment groove, an adjusting screw is rotatably arranged in the inner cavity of the adjustment groove, and the adjusting screw is vertically threadedly connected to the monitoring plate, and the monitoring plate is located at a position corresponding to the lower end of the monitoring roller and is nested and connected with a pressure sensor, and there are multiple pressure sensors.
[0007] Preferably, a torsion rod is rotatably embedded in the top end of the adjusting groove, and the bottom end of the torsion rod passes through the support plate and extends to the inner cavity of the adjusting groove to be detachably connected to the top end of the adjusting screw.
[0008] Preferably, measurement markings are engraved on both side surfaces of the adjustment groove.
[0009] Preferably, the cloth guiding assembly comprises a connecting frame rotatably arranged on one side of the inner cavity of the storage cavity, and a guiding roller is rotatably arranged on one end of the connecting frame.
[0010] Preferably, the bottom plate is embedded with a driving motor on the same side of the connecting frame, and the power output end of the driving motor is detachably connected to the side of the connecting frame opposite to the guide roller.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model provides a monitoring component. Before winding, the distance between the winding roller and the monitoring plate is measured by the measuring lines engraved on the surface of the support plate, and the adjusting screw is twisted by the torsion rod according to the demand, so that the adjusting screw drives the monitoring plate threadedly connected to it to move up and down by rotating forward and reverse, thereby adjusting the distance between the monitoring plate and the winding roller, and as the roll continues to increase during winding, the monitoring roller at the bottom is pushed to move downward, and when the monitoring cylinder contacts the pressure sensor on the monitoring plate, it is squeezed, and the pressure sensor transmits a signal to the external control terminal, and the external control terminal automatically turns off the servo motor, thereby stopping the winding, so that the thickness of the polyester cloth winding can be automatically controlled during winding, avoiding the winding cylinder from being too large, facilitating the storage and transportation at a later stage, and the operating personnel do not need to expend energy on operation during winding, which saves time and effort, effectively reduces the difficulty of work, and improves work efficiency.
[0013] 2. The utility model uses a cloth guiding assembly. When the polyester cloth is rolled up, the servo motor drives the connecting frame to flip forward and backward according to the demand, and drives the guide roller on the connecting frame to move up and down during the rotation, thereby guiding the rolled cloth and adjusting its tension, so that the polyester cloth can be tightly wound on the winding roller, effectively improving the quality of winding. The structure is simple, easy to operate, and easy to quickly cooperate with the tension of the cloth winding, thereby effectively improving the winding efficiency while ensuring the winding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a cross-sectional view of a partial exploded view of the support frame of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the utility model A.
[0017] In the figure: 1. bottom plate; 2. servo motor; 3. clamping block; 4. winding roller; 5. electric telescopic clamping block; 6. torsion bar; 7. slide groove; 8. storage cavity; 9. connecting frame; 10. guide roller; 11. driving motor; 12. fixed plate; 13. spring connecting rod; 14. adjusting groove; 15. adjusting screw; 16. monitoring plate; 17. measuring mark; 18. pressure sensor; 19. support plate; 20. monitoring roller. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example
[0020] See also Figure 1 - Figure 3, a winding device for warp-knitted polyester fabric shown in the figure comprises a bottom plate 1 and a support plate 19, and the support plate 19 is fixedly connected to both sides of one end of the bottom plate 1, and the upper end of the support plate 19 and the outer side walls at the corresponding position are respectively inlaid with a servo motor 2 and an electric telescopic block 5, the power output end of the servo motor 2 is detachably connected with a clamping block 3, the inner side of the clamping block 3 is detachably clamped with a winding roller 4, and the other end of the winding roller 4 is rotatably connected to the electric telescopic block 5, a slide groove 7 is provided on the inner side of the support plate 19, and a monitoring roller 20 is slidably provided in the inner cavity of the slide groove 7, and a spring connecting rod 13 is detachably connected to the bottom end of the inner cavity of the slide groove 7, and a fixed disk 12 is fixedly connected to the top of the spring connecting rod 13, and the monitoring roller 20 is rotatably connected to the fixed disk 12, and the monitoring roller 20 is rotatably connected to the fixed disk 12. On the inner side of the fixed plate 12, a monitoring component is slidably provided on the bottom surface of one side of the support plate 19, and a storage cavity 8 is opened on the upper surface of one side of the bottom plate 1 relative to the support plate 19, and a cloth guiding component is arranged inside the storage cavity 8; the electric telescopic clamp 5 includes an electric telescopic rod and a clamp, which can be extended and retracted back and forth to quickly release the limit on the winding rod when replacing the winding rod, thereby facilitating loading and unloading of materials, improving replacement efficiency, and thus improving working winding efficiency, and during winding, as the reel continues to increase, it will push the monitoring roller 20 at the bottom to move downward, and then contact the monitoring mechanism, and transmit the signal to the external control terminal, the external control terminal will automatically turn off the servo motor 2, and then stop winding, so that the thickness of the polyester cloth winding can be automatically controlled during winding.
[0021] Among them, the monitoring component includes a monitoring plate 16 slidably arranged on the bottom surface of the support plate 19, an adjusting groove 14 is opened on one side of the support frame, and the end of the monitoring plate 16 is slidably arranged in the inner cavity of the adjusting groove 14, an adjusting screw 15 is rotatably arranged in the inner cavity of the adjusting groove 14, and the adjusting screw 15 is vertically threadedly connected to the monitoring plate 16, the monitoring plate 16 is located at a corresponding position at the lower end of the monitoring roller 20 and is nested and connected with a pressure sensor 18, and there are multiple pressure sensors 18, the top of the adjusting groove 14 is rotatably embedded with a torsion rod 6, and the bottom end of the torsion rod 6 penetrates the support plate 19 and extends to the inner cavity of the adjusting groove 14 and is detachably connected to the top of the adjusting screw 15; the adjusting screw 15 is twisted by the torsion rod 6, so that the adjusting screw 15 drives the monitoring plate 16 threadedly connected thereto to move up and down along the surface of the support plate 19 under the limit of the adjusting groove 14 through positive and negative rotation, thereby adjusting the distance between the monitoring plate 16 and the winding roller 4, and thus the winding thickness of the fabric can be controlled according to demand.
[0022] Among them, the surfaces of both sides of the adjustment groove 14 are engraved with measurement markings 17; the measurement markings 17 can accurately control the distance between the winding roller 4 and the monitoring plate 16, and then accurately control the winding thickness of the fabric, which is convenient for later storage and transportation.
[0023] Among them, the cloth guiding assembly includes a connecting frame 9 rotatably arranged on one side of the inner cavity of the storage cavity 8, and a guide roller 10 is rotatably arranged at one end of the connecting frame 9; the cloth can be guided by the guide roller 10 on the connecting frame 9, and then its tension force can be adjusted, so that the polyester cloth can be tightly wound on the winding roller, effectively improving the quality of winding.
[0024] Among them, the base plate 1 is embedded with a drive motor 11 on the same side of the connecting frame 9, and the power output end of the drive motor 11 is detachably connected to the side of the connecting frame 9 relative to the guide roller 10; with the help of the drive motor 11, the connecting frame 9 can be driven to rotate forward and backward, thereby facilitating the adjustment of the front and rear position of the connecting frame 9 according to needs.
[0025] It should be noted that the utility model is a winding device for warp-knitted polyester cloth, which passes the cloth through the lower end of the guide roller 10 and moves it to the winding roller 4 to fix it, controls the servo motor 2 to drive the winding roller 4 to rotate to wind the cloth, and when winding the cloth, drives the motor 11 to rotate forward and reverse according to demand, thereby driving the connecting frame 9 and the guide roller 10 inside the storage chamber 8 to rotate forward and backward, and can change the upper and lower heights during the rotation, thereby tensioning the wound cloth, so that the cloth can be tightly wound onto the surface of the winding roller to ensure the winding quality, and when the winding thickness reaches the standard, the monitoring roller 20 will squeeze the pressure sensor 18 on the monitoring board 16, and the pressure sensor 18 will transmit the signal to the external control terminal, and the external control terminal will automatically turn off the servo motor 2, thereby stopping the winding, thereby accurately controlling the winding thickness of the polyester cloth, which is convenient for later storage and transportation.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding device for warp-knitted polyester fabric, comprising a bottom plate (1) and a support plate (19), wherein the support plate (19) is fixedly connected to both sides of one end of the bottom plate (1), characterized in that: The outer wall at the upper end and corresponding position of the support plate (19) is respectively inlaid with a servo motor (2) and an electric telescopic clamping block (5); the power output end of the servo motor (2) is detachably connected with a clamping block (3); the inner side of the clamping block (3) is detachably clamped with a winding roller (4), and the other end of the winding roller (4) is rotatably connected to the electric telescopic clamping block (5); a slide groove (7) is provided on the inner side of the support plate (19); a monitoring roller (20) is slidably provided in the inner cavity of the slide groove (7); a spring connecting rod (13) is detachably connected to the bottom end of the inner cavity of the slide groove (7); a fixed disk (12) is fixedly connected to the top end of the spring connecting rod (13), and the monitoring roller (20) is rotatably connected to the inner side of the fixed disk (12); a monitoring component is slidably provided on the bottom end surface of one side of the support plate (19); a storage cavity (8) is provided on the upper surface of one side of the bottom plate (1) relative to the support plate (19); a fabric guiding component is provided inside the storage cavity (8).
2. A winding device for warp knitted polyester fabric according to claim 1, characterized in that: The monitoring assembly comprises a monitoring plate (16) slidably arranged on the bottom surface of the support plate (19), an adjustment groove (14) is opened on one side of the support plate (19), and the end of the monitoring plate (16) is slidably arranged in the inner cavity of the adjustment groove (14), an adjustment screw (15) is rotatably arranged in the inner cavity of the adjustment groove (14), and the adjustment screw (15) is vertically threadedly connected to the monitoring plate (16), and the monitoring plate (16) is nested and connected with a pressure sensor (18) at a position corresponding to the lower end of the monitoring roller (20), and there are multiple pressure sensors (18).
3. A winding device for warp knitted polyester fabric according to claim 2, characterized in that: The top end of the adjusting groove (14) is rotatably embedded with a torsion rod (6), and the bottom end of the torsion rod (6) penetrates the support plate (19) and extends to the inner cavity of the adjusting groove (14) and is detachably connected to the top end of the adjusting screw rod (15).
4. A winding device for warp knitted polyester fabric according to claim 2, characterized in that: The surfaces on both sides of the adjustment groove (14) are engraved with measurement marking lines (17).
5. The winding device for warp knitted polyester fabric according to claim 1, characterized in that: The cloth guiding assembly comprises a connecting frame (9) rotatably arranged on one side of the inner cavity of the storage cavity (8), and a guiding roller (10) is rotatably arranged at one end of the connecting frame (9).
6. The winding device for warp knitted polyester fabric according to claim 1, characterized in that: The bottom plate (1) is embedded with a driving motor (11) on the same side as the connecting frame (9), and the power output end of the driving motor (11) is detachably connected to the side of the connecting frame (9) relative to the guide roller (10).
