Balancing weight installation assisting mechanism

By designing the counterweight block installation power mechanism, using components such as lifting cylinders, dual-axis cylinders and brake stop cylinders, the problem of high requirements for counterweight block sliding and operating accuracy in AGV aerial work vehicle is solved, and safer and more efficient loading and unloading is achieved process.

CN222249676UActive Publication Date: 2024-12-27WUXI RONGCHUANG LOGISTICS SYST EQUIP CO LTD
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Patent Information

Application Number
CN202420353881.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2024-12-27
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In AGV aerial working vehicles, the existing counterweight block installation assist mechanism has problems such as the risk of counterweight block sliding and high operating accuracy requirements, resulting in low loading and unloading efficiency.

Method used

A counterweight block installation assist mechanism is designed, including counterweight seats, pillars, lifting cylinders, articulated seats, swing arm, auxiliary arm, adapter seats, curved arm, load bearing frames, dual-axis cylinders and brake stop cylinders, through which The fit of components enables stable clamping and precise adjustment of counterweight blocks, preventing tilt and slipping, and improving support effect through the slide and handle.

Benefits of technology

Effectively prevent the counterweight block from sliding down during handling, improve loading and unloading efficiency, reduce operation difficulty, and ensure the safety and accuracy of use through the use of the air pump assembly and electronic control box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a balancing weight installation assisting mechanism which comprises a balancing weight seat and an adapter seat, a supporting column is installed on the balancing weight seat, a lifting air cylinder is installed on the surface of the supporting column, a hinge seat is fixedly connected to the upper end of the supporting column, a swing arm and an auxiliary arm are rotatably connected to the interior of the hinge seat, the swing arm is movably connected with the lifting air cylinder, and the auxiliary arm is movably connected with the lifting air cylinder. The adapting base is rotationally connected with the swing arm and the auxiliary arm, a bent arm is rotationally connected to the adapting base, a bearing frame is installed at the lower end of the bent arm, an inserting arm is fixedly connected to the lower portion of the surface of the bearing frame, the inserting arm is inserted into the position below the balancing weight, and the double-shaft air cylinder drives the loading and unloading base to move to the position above the balancing weight; the balancing weight is fixed through cooperation with the inserting arm, the balancing weight is prevented from falling off from the inserting arm, when the balancing weight is controlled to ascend and descend through the lifting air cylinder, the balancing weight is horizontally placed on the inserting arm, it is guaranteed that the balancing weight cannot slide off in the carrying process, and using is safe and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of engineering machinery assembly, in particular to a counterweight block installation assisting mechanism. Background Art

[0002] When assembling parts of engineering machinery, aerial work vehicles are indispensable. Taking the AGV aerial work vehicle as an example, when supporting the parts to a high place, in order to improve the stability of the AGV aerial work vehicle, it is necessary to counterweight the AGV aerial work vehicle to prevent the AGV aerial work vehicle from tipping over and ensure that the assembly of engineering machinery is safer. In order to stably install the counterweight block, power-assisting equipment is needed.

[0003] In the related technology, it was found through search that a new type of counterweight moving assist arm (announcement number CN211034979U) solves the problem of inconvenient and quick clamping of the counterweight through the coordination between the first cylinder, the second cylinder, the servo motor and the rotating column, and achieves the effect of accurately adjusting the clamping position and the clamping angle according to the position of the counterweight, thereby improving work efficiency.

[0004] The above scheme uses two oil cylinders to adjust the height of the clamping block, and the slide cylinder controls the two clamping blocks to clamp the counterweight block. When transporting the counterweight block, it can only clamp the counterweight block by clamping. When adjusting the height of the counterweight block, the clamping block and the counterweight block may be in a tilted state. At this time, there is a risk of the counterweight block slipping, and there is a safety risk in transporting the counterweight block. In addition, AGV aerial work vehicles usually have reserved receiving grooves on the side to place the counterweight blocks. The size of the receiving grooves is generally corresponding to the counterweight blocks. After the counterweight blocks and the clamping blocks are accommodated in the receiving grooves at the same time, the space is small. It is necessary to accurately control the clamping blocks to be inserted into the receiving grooves and stack the counterweight blocks. There are requirements for operating accuracy, which affects the stacking efficiency of the counterweight blocks. Utility Model Content

[0005] The purpose of the utility model is to provide a counterweight installation assisting mechanism to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a counterweight installation assisting mechanism, comprising a counterweight seat, a pillar is installed on the counterweight seat, a lifting cylinder is installed on the surface of the pillar, an articulated seat is fixedly connected to the upper end of the pillar, a swing arm and an auxiliary arm are rotatably connected inside the articulated seat, and the swing arm is movably connected to the lifting cylinder;

[0007] The counterweight seat lowers the center of gravity, which can prevent the pillar from tipping over. It is safe and stable to use. The height of the counterweight is controlled by a lifting cylinder, which makes it easy to place multiple counterweights on the AGV aerial work vehicle.

[0008] An adapter seat, the adapter seat is rotatably connected to the swing arm and the auxiliary arm, a curved arm is rotatably connected to the adapter seat, a load-bearing frame is installed at the lower end of the curved arm, an inserted arm is fixedly connected to the lower part of the surface of the load-bearing frame, double-axis cylinders are installed on both sides of the load-bearing frame, and the piston rods of the double-axis cylinders are connected to a loading and unloading seat;

[0009] The auxiliary arm can keep the adapter in a horizontal state, keep the bent arm, right-angle arm, and load-bearing frame in an upright state, and prevent the counterweight from being tilted when carrying the counterweight, so that the counterweight is not easy to fall;

[0010] An auxiliary support plate, the auxiliary support plate is plugged into the counterweight seat, a handle is screwed on the surface of the auxiliary support plate, a base is provided at the lower end of the handle, a slide plate is fixedly connected to the side of the auxiliary support plate, the slide plate is inserted into the counterweight seat and is slidably connected to the counterweight seat;

[0011] When the slide plate is pulled, the base can be driven to move, and when the base contacts the ground, the supporting effect on the counterweight seat can be improved to ensure that the pillar will not fall over.

[0012] Furthermore, an assembly plate is fixedly connected to the surface of the pillar, and a connecting ear is provided on the surface of the assembly plate. The connecting ear is rotatably connected to the lifting cylinder. An air pump assembly and an electric control box are installed on the surface of the assembly plate. The air pump provides high-pressure air to the lifting cylinder, the dual-axis cylinder and the brake cylinder. The electric control box supplies power to the air pump assembly. The electric control box is equipped with over-voltage and over-current protection switches to improve electricity safety.

[0013] Furthermore, a sleeve is installed at the lower end of the bent arm, a right-angle arm is rotatably connected inside the sleeve, the right-angle arm is fixedly connected to the load-bearing frame, and a brake cylinder inserted into the sleeve is installed on the surface of the sleeve. The brake cylinder can limit the free rotation of the right-angle arm, thereby preventing the load-bearing frame from rotating freely and avoiding the load-bearing frame from injuring the staff.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The double-axis cylinder drives the loading and unloading seat to move to the top of the counterweight block through the plug arm, and cooperates with the plug arm to fix the counterweight block to prevent it from falling from the plug arm. When the lifting cylinder controls the lifting of the counterweight block, the counterweight block is placed horizontally on the plug arm to ensure that the counterweight block will not slip during transportation, which is safer to use.

[0016] (2) The arm supports the counterweight from below, and the arm does not occupy the space on the side of the counterweight. When the counterweight is placed into the receiving slot of the AGV aerial work vehicle, the counterweight can be placed on the AGV aerial work vehicle more quickly. There is no need to have too high requirements for operating accuracy, and the loading and unloading efficiency of the counterweight is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the utility model of placing the counterweight block on the load-bearing frame;

[0019] Figure 3 It is a top view of the connection between the counterweight seat and the auxiliary support plate of the utility model.

[0020] In the figure: 1. counterweight seat; 2. auxiliary support plate; 3. slide plate; 4. handle; 5. base; 6. pillar; 7. assembly plate; 8. air pump assembly; 9. electric control box; 10. lifting cylinder; 11. articulated seat; 12. swing arm; 13. auxiliary arm; 14. adapter seat; 15. bending arm; 16. sleeve; 17. brake cylinder; 18. right-angle arm; 19. load-bearing frame; 20. manipulator; 21. double-axis cylinder; 22. loading and unloading seat; 23. counterweight block; 24. insert arm; 25. connecting ear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example:

[0023] See also Figure 1-3 The utility model provides a technical solution: a counterweight installation assisting mechanism, comprising a counterweight seat 1, a support 6 is installed on the counterweight seat 1, a lifting cylinder 10 is installed on the surface of the support 6, an articulated seat 11 is fixedly connected to the upper end of the support 6, a swing arm 12 and an auxiliary arm 13 are rotatably connected inside the articulated seat 11, and the swing arm 12 is movably connected to the lifting cylinder 10;

[0024] The articulated seat 11 supports the swing arm 12 and the auxiliary arm 13, ensuring that the lifting cylinder 10 can smoothly control the lifting of the left end of the swing arm 12;

[0025] The adapter seat 14 is rotatably connected to the swing arm 12 and the auxiliary arm 13. The adapter seat 14 is rotatably connected to a bent arm 15. A load-bearing frame 19 is installed at the lower end of the bent arm 15. An insert arm 24 is fixedly connected to the lower part of the surface of the load-bearing frame 19. Double-axis cylinders 21 are installed on both sides of the load-bearing frame 19. The piston rod of the double-axis cylinder 21 is connected to a loading and unloading seat 22.

[0026] The rotatable bent arm 15 allows the load-bearing frame 19 to be adjusted in position, so that the inserted arm 24 can smoothly carry the counterweight block 23. A rectangular groove is provided on the bottom surface of the counterweight block 23 to facilitate the inserted arm 24 to be directly supported on the bottom surface of the counterweight block 23;

[0027] An auxiliary support plate 2 is plugged into the counterweight seat 1. A handle 4 is screwed on the surface of the auxiliary support plate 2. A base 5 is provided at the lower end of the handle 4. Turning the handle 4 can drive the base 5 to move up and down. Rollers are installed on the lower surface of the counterweight seat 1 to facilitate moving the counterweight seat 1. The base 5 is in contact with the ground, which can limit the free movement of the counterweight seat 1 and play a positioning role for the counterweight seat 1.

[0028] In this embodiment, if Figure 1 As shown, the surface of the pillar 6 is fixedly connected to the assembly plate 7, the surface of the assembly plate 7 is provided with a connecting ear 25, the connecting ear 25 is rotatably connected to the lifting cylinder 10, the surface of the assembly plate 7 is installed with an air pump assembly 8 and an electric control box 9, the upper surface of the load-bearing frame 19 is installed with a manipulator 20, the electric control box 9 is electrically connected to the air pump assembly 8 and the manipulator 20, the air pump assembly 8 is connected to the lifting cylinder 10, the brake cylinder 17, and the dual-axis cylinder 21 through an air pipe, and the manipulator 20 is installed on the load-bearing frame 19. When the staff pushes the load-bearing frame 19, the manipulator 20 can be controlled at will, which is more convenient to use.

[0029] In this embodiment, if Figure 1 As shown, a sleeve 16 is installed at the lower end of the bent arm 15, and a right-angle arm 18 is rotatably connected inside the sleeve 16. The right-angle arm 18 is fixedly connected to a load-bearing frame 19. A brake cylinder 17 inserted into the sleeve 16 is installed on the surface of the sleeve 16. The brake cylinder 17 can control the resistance to the rotation of the right-angle arm 18. When the counterweight 23 is placed on the inserted arm 24, there is a certain resistance to the rotation of the right-angle arm 18, which can prevent the inserted arm 24 from rotating flexibly, thereby preventing the counterweight 23 from injuring the staff due to the rotation.

[0030] In this embodiment, if Figure 3 As shown, a slide plate 3 is fixedly connected to the side of the auxiliary support plate 2, and the slide plate 3 is inserted into the counterweight seat 1 and is slidably connected to the counterweight seat 1. Pulling the auxiliary support plate 2 can drive the slide plate 3 to slide out of the counterweight seat 1, and then twisting the handle 4 drives the base 5 to move down and contact the ground, which can improve the stability of the counterweight seat 1 and ensure that the counterweight seat 1 will not tilt when carrying the counterweight block 23.

[0031] Specifically, when in use, the manipulator 20 controls the elevating cylinder 10 to extend, and the elevating cylinder 10 drives the swing arm 12 to rotate, so that the left end of the swing arm 12 drops, and the swing arm 12 mobilizes the auxiliary arm 13 to move through the adapter 14, and the auxiliary arm 13 ensures that the adapter 14 is in a horizontal state;

[0032] Insert the arm 24 into the bottom of the counterweight 23, and then use the manipulator 20 to control the double-axis cylinder 21 to extend, and the double-axis cylinder 21 drives the loading and unloading seat 22 to move to the upper surface of the counterweight 23. Figure 1 and Figure 2 , the counterweight 23 can be fixed to prevent the counterweight 23 from falling from the insert arm 24;

[0033] The bent arm 15 is rotatably connected to the adapter seat 14, and the right-angle arm 18 is rotatably connected to the sleeve 16, ensuring that the staff can flexibly adjust the position of the load-bearing frame 19, so as to facilitate the transportation of the counterweight block 23 to the receiving slot of the AGV aerial work vehicle. At this time, the manipulator 20 is used to control the double-axis cylinder 21 to continue to extend, and the loading and unloading seat 22 can push the counterweight block 23 off the inserted arm 24, making it easier to remove the counterweight block 23.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A counterweight installation assist mechanism, characterized in that: include: A counterweight seat (1), a support (6) is mounted on the counterweight seat (1), a lifting cylinder (10) is mounted on the surface of the support (6), an articulated seat (11) is fixedly connected to the upper end of the support (6), a swing arm (12) and an auxiliary arm (13) are rotatably connected inside the articulated seat (11), and the swing arm (12) is movably connected to the lifting cylinder (10); A transfer seat (14), the transfer seat (14) is rotatably connected to the swing arm (12) and the auxiliary arm (13), a bending arm (15) is rotatably connected to the transfer seat (14), a load-bearing frame (19) is installed at the lower end of the bending arm (15), an insert arm (24) is fixedly connected to the lower part of the surface of the load-bearing frame (19), a double-axis cylinder (21) is installed on both sides of the load-bearing frame (19), and the piston rod of the double-axis cylinder (21) is connected to a loading and unloading seat (22); An auxiliary support plate (2) is plugged into the counterweight seat (1), a handle (4) is screwed on the surface of the auxiliary support plate (2), and a base (5) is provided at the lower end of the handle (4).

2. A counterweight (23) installation assisting mechanism according to claim 1, characterized in that: The surface of the support (6) is fixedly connected with an assembly plate (7), the surface of the assembly plate (7) is provided with a connection ear (25), and the connection ear (25) is rotatably connected to the lifting cylinder (10).

3. A counterweight (23) installation assistance mechanism according to claim 2, characterized in that: An air pump assembly (8) and an electric control box (9) are mounted on the surface of the assembly plate (7).

4. A counterweight (23) installation assistance mechanism according to claim 1, characterized in that: A sleeve (16) is installed at the lower end of the bending arm (15), a right-angle arm (18) is rotatably connected inside the sleeve (16), the right-angle arm (18) is fixedly connected to the load-bearing frame (19), and a brake cylinder (17) inserted into the sleeve (16) is installed on the surface of the sleeve (16).

5. The counterweight (23) installation assisting mechanism according to claim 1, characterized in that: A manipulator (20) is installed on the upper surface of the load-bearing frame (19).

6. A counterweight (23) installation assisting mechanism according to claim 1, characterized in that: A slide plate (3) is fixedly connected to the side of the auxiliary support plate (2), and the slide plate (3) is inserted into the counterweight seat (1) and is slidably connected to the counterweight seat (1).